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TRANSLATION OF THE ORIGINAL INSTRUCTIONS USE AND WARNING INSTRUCTIONS PIZZA OVEN mod. TLV-45 Touch mod. TLV-80 Touch OEM ALI GROUP S.r.l a socio unico Viale Lombardia, 33 Bozzolo (MN) - Italia Cod: OM40.00102 Tel. +39 0376 910511 – Fax +39 0376 910545 info@oemali.com...
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EC-compliant use and warning instructions 4.2 Reasonably predictable wrong use ..................32 4.3 Technical data .......................... 33 4.4 Layout measures ........................34 4.5 Main components ........................36 4.6 Description of the functioning cycle ..................37 TRANSPORT AND INSTALLATION ....................39 5.1 Packaging ..........................
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PIZZA OVEN mod. TLV45 – TLV80 6.4.3 Adjusting the sliding caps MAINTENANCE ..........................78 7.1 Safety warnings for maintenance ..................78 7.2 Maintenance status ......................... 79 7.3 Ordinary Maintenance ......................80 7.3.1 Controls and Inspections 7.3.2 Cleaning 7.4 Extraordinary Maintenance ....................84 PUTTING THE EQUIPMENT OUT OF ORDER AND DISPOSING OF IT ........
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Identification plate The oven has an identification plate located on the side panel. On the plate there are the details of the oven to be mentioned in case of need to the OEM ALI GROUP S.r.l a socio unico. PROHIBITION! It is absolutely forbidden to remove the CE identification plate and/or replace it with other plates.
Declaration of Conformity CE (Fac-simile) DICHIARAZIONE CE DI CONFORMITA' DECLARATION OF CONFORMITY - DECLARATION CE DE CONFORMITE CE-KONFORMITÄTSERKLÄRUNG - DECLARACIÓN CE DE CONFORMIDAD' Oem Ali Group S.r.l. a Socio Unico Viale Lombardia, 33 46012 BOZZOLO (MN) Italia Tel. 0376- 910511 - Fax 0376 - 920754 Dichiara che il modello - It is hereby declared that model Déclare que le modèle - erklärt, daß...
OEM ALI GROUP S.R.L A SOCIO UNICO provides the introduction on the market of the oven by equipping it and accompanying it with: CE Marking CE Declaration of Conformity (Documentation drawn up in paragraph 1.7.4 of the Machines Directive...
PIZZA OVEN mod. TLV45 - TLV80 1.6. Warranty The full terms of the warranty are included in the purchase contract. CHAPTER 1 – IDENTIFICATION Page 11...
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EC-compliant use and warning instructions 2. PRELIMINARY INFORMATION 2.1. Document purpose This Use and Maintenance Manual is to be regarded as the document of reference, drafted by the equipment Manufacturer, addressed to operators and skilled workers who will deal with the equipment during its life cycle. The purpose of this document is to provide information to use the equipment in a correct way, from its installation to its disposal, drawing attention on the dangers that may result from an improper use and taking into account a rather foreseeable wrong behavior by the operator.
PIZZA OVEN mod. TLV45 – TLV80 2.5. Language The original manual was written in Italian. Any translations in additional languages must be done from the original instructions. The Constructor is responsible for the information contained in the original instructions; translations in different languages cannot be fully verified, so if an inconsistency is detected you must follow the text in the original language or contact our Technical Documentation Office.
EC-compliant use and warning instructions 2.6. Symbols used in manual SYMBOL DEFINITION Symbol used to identify warnings that are important for the safety of the operator and/or oven. Symbol used to identify information of particular importance in the manual. The information also relates to the safety of personnel involved in the use of the oven.
PIZZA OVEN mod. TLV45 – TLV80 2.7. Operators In order to establish with certainty what are the skills and qualifications of the operators involved in the various tasks (starting, cleaning, routine maintenance), see the following table: DEFINITION Qualification Part of the User’s staff trained and oven-enabled for production purposes for the activities for which it was built and supplied.
EC-compliant use and warning instructions Glossary of the terms used In manuals you can find a technical terminology or with an unusual meaning. The following explains the used terms and abbreviations: TERM DEFINITION Components or equipment not connected to the machines that allow, located between the oven and the load or on the load itself, the grasp of the load.
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PIZZA OVEN mod. TLV45 – TLV80 TERM DEFINITION The set of necessary provisions or measures, also according to the particularity of the work, experience and technique, to avoid risks or reduce the chances of Prevention happening. Defense against what could harm. An element that is between those who can suffer the damage and what can cause it for hazards that cannot be reasonably eliminated or for risks that cannot be sufficiently reduced during design.
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EC-compliant use and warning instructions 3. SAFETIES 3.1. General Safety Warnings This chapter aims at informing people in charge of production and maintenance about any significant risk or danger and on the general and specific precautions to take in order to eliminate or neutralize them. This chapter includes information and instructions concerning: •...
• use the oven outside the allowed environmental conditions (see “chapter 5”). ATTENTION OEM ALI GROUP S.R.L A SOCIO UNICO shall not be held responsible for damages caused to people or objects if: • the oven has not been used in an allowed environment;...
EC-compliant use and warning instructions 3.3. Individual protection equipment When you work near the oven, both for assembly operations, and for maintenance and/or regulation operations, you must strictly comply with the general anti-injury rules, for this it will be important to use the individual protection equipment (P.P.E.) required for each operation.
PIZZA OVEN mod. TLV45 – TLV80 3.4. Noise Noise measurements were made in accordance with UNI EN 11200 and UNI EN ISO 3746 standards. During operating cycles, the staff noise exposure is less than 80 dB. The actual noise level of the oven installed during operation at the site in a production process is different from that detected because the noise is affected by certain factors such as: •...
EC-compliant use and warning instructions Safety devices The oven has safety devices described in the following table. For the location of these devices, refer to the drawing below the table. TERM DESCRIPTION POS. The red mushroom-shaped button should be pressed to stop the oven conveyor belt from working in case of: Emergency button •...
PIZZA OVEN mod. TLV45 – TLV80 User safety areas The areas around the oven are divided as follows: DESCRIPTION TERM These are the areas where the user and other operators can perform control and command operations of the cyclical functions of the oven both automatically and Command areas semi-automatically, acting on the appropriate control panels or for the execution of the manual operations.
(unless the risk refers to the equipment as a whole). Practical information is provided as to how to avoid the risk and use the personal protective equipment required by OEM ALI GROUP S.R.L a socio unico appropriately. DESCRIPTION AND PROCEDURAL INFORMATION RISK Contact of people with elements under tension.
ATTENTION It is strictly forbidden to remove the pictograms present on the equipment. OEM ALI GROUP S.R.L a socio unico shall not be held responsible for the safety of the equipment in case this prohibition is not observed. ATTENTION The user must replace the pictograms that, because of wear and tear, have become unreadable.
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Any use of the equipment different from the one it is intended for is to be regarded as improper use and must be previously authorized in writing by OEM ALI GROUP S.R.L a socio unico. IMPORTANT! An improper use of the equipment excludes OEM ALI GROUP S.R.L a socio unico from any responsibility it may have. Page 32...
PIZZA OVEN mod. TLV45 – TLV80 Technical data GENERAL DATA TLV45 TLV80 400°C 400°C Max temp. N° pizzas /hour Ø 30-35 N° pizzas /hour Ø 45-50 0,30 min (MIN) - 20 min (MAX) 0,30 min (MIN) - 20 min (MAX) Baking time inside the chamber POWER SUPPLY DATA TLV45...
EC-compliant use and warning instructions Main components The oven is made up by the following key parts: DESCRIPTION POS. Baking chamber Net conveyor belt Control panel Sliding cap Chamber door TLV45 TLV80 Page 36 CHAPTER 5 – TRANSPORT AND INSTALLATION...
PIZZA OVEN mod. TLV45 – TLV80 Description of the functioning cycle The equipment is a professional oven used for baking pizza, focaccia, bruschetta continuously. The baking can be done using special pans, baking trays, or circular supports in aluminum or stainless-steel metal mesh or directly on the mesh tape of the oven.
5.1 Reception of the equipment Packaging The oven is shipped by OEM ALI GROUP S.R.L A SOCIO UNICO from the factory to the customer. Depending on the distance of the transport, the customer's specific requests and the residence time of the load in the packaging, the oven is shipped in the following ways: •...
EC-compliant use and warning instructions 5.1.3 Packaging disposal The packaging is an integral part of the supply and is not collected, so the disposal is in charge to the buyer. Any disposal or destruction must take place in accordance with the regulations in the user's country, considering the nature of the materials: •...
PIZZA OVEN mod. TLV45 – TLV80 Transportation and handling OEM ALI GROUP S.R.L A UNICO SOCIO, considering the ways of transport, uses appropriate packaging and fixtures to ensure integrity and storage during transport. When receiving the oven, verify that no part has been damaged during transport and/or handling.
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EC-compliant use and warning instructions Conductor of lifting equipment Operator qualification Necessary PPE Forklift Lifting equipment None Tools to use ATTENTION! Use only suitable and approved lifting means, compatible for the size and weight of the oven. ATTENTION! Make sure no one is under and within the range of the lifting mean. To successfully transport by forklift, follow these steps: ACTION Place the fork of the forklift under the worktop of the oven.
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PIZZA OVEN mod. TLV45 – TLV80 TRANSPORT WITH GRU / HOIST Conductor of lifting means Operator qualification Required PPE Crane / hoist Lifting mean Straps Tools to use ATTENTION! Use only suitable and approved lifting means, compatible for the size and weight of the oven; do not use steel ropes to avoid damaging the body of the oven.
EC-compliant use and warning instructions Installation 5.3.1 Predisposition charged to the customer Except for any different contractual agreements, it is normally charged to the customer the predisposition: • Locals (including masonry works, such as foundations or funnels if required, lighting); •...
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PIZZA OVEN mod. TLV45 – TLV80 Any floor that can support its weight Support surface ATTENTION! Environmental conditions other than those specified can cause serious damages to the oven. The positioning of the oven in environments that do not correspond to what is indicated causes the expiry of the warranty.
EC-compliant use and warning instructions 5.3.3 Oven positioning IMPORTANT! Place the oven in a way to prevent food from being adversely affected by air currents, dust, leak- derived liquids or condensation, or aerosols. DANGER! The oven MUSTN’T BE INSTALLED next to flammable walls such as furniture, walls, partitions, wooden coatings, etc..
PIZZA OVEN mod. TLV45 – TLV80 5.3.4 Assembly The assembly of the oven includes two types of configuration: SINGLE DECK OVEN DOUBLE DECK OVEN Note! There is an assembly with stand (optional) CHAPTER 5 – TRANSPORT AND INSTALLATION Page 47...
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EC-compliant use and warning instructions 5.3.4.1 Single-deck oven assembly Required PPE Forklift / Crane / Hoist Lifting mean Tools to use To assemble the single-deck oven, follow these steps: ACTION STEP Lift the oven as described in the section "Transport". Place the oven on the counter or in the zone predisposed to operation.
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PIZZA OVEN mod. TLV45 – TLV80 6.4.1 5.3.4.2 Double-deck oven assembly Required PPE Forklift / Crane / Hoist Lifting mean Tools to use To assemble the double-deck oven, follow the steps below: ACTION STEP TOP OVEN: Apply the caps (A). BOTTOM OVEN: Screw n°4 screws M10 (B) in the lower part of the oven.
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EC-compliant use and warning instructions TLV80 Page 50 CHAPTER 5 – TRANSPORT AND INSTALLATION...
PIZZA OVEN mod. TLV45 – TLV80 Connections For the starting of the oven, the necessary connections to local networks must be ensured: • electrical connection (including grounding connection), compliant with the rules in the country of installation. It is the user's responsibility to ensure the required connection features. ATTENTION! The required connection must be made by qualified and authorized personnel.
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EC-compliant use and warning instructions ATTENTION! For the double-deck ovens each oven must be connected to a special line sectioner, it is not possible to connect multiple ovens to a single line sectioner. IMPORTANT! The line sectioner positioned upstream of the oven must be in an easily accessible and visible area. Page 52 CHAPTER 5 –...
Using the oven for a different purpose than those indicated by the manufacturer may cause serious harm to people and/or things and/or animals. OEM ALI GROUP S.R.L A SOCIO UNICO is not responding for damages caused by improper use of the oven.
PIZZA OVEN mod. TLV45 – TLV80 Controls To follow are the control devices present on the equipment: BUTTON DESCRIPTION POS. The red button must be pressed to stop the belt (does not turn off the oven) in case: Emergency button •...
EC-compliant use and warning instructions Operator’s panel The equipment is controlled through an operator’s panel – placed on the side of the entry point – which makes it possible to manage the oven. To follow are the controls present on the oven: BUTTON DESCRIPTION POS.
PIZZA OVEN mod. TLV45 – TLV80 6.3.1 Start screen The operator sees this screen when he/she turns the equipment on. FUNCTION DESCRIPTION POS. Time The current time. Version The software version currently in use. Push the relevant button in order to turn the equipment on and have access to the “Main screen”.
EC-compliant use and warning instructions 6.3.2 Main screen FUNCTION DESCRIPTION POS. Set Temperature Set baking temperature (Set Point). Temperature Current temperature inside the oven. Belt start/stop It allows to start or stop rotation of the belt. Speed of net belt Display and change the belt speed.
PIZZA OVEN mod. TLV45 – TLV80 6.3.3 “USER MENU” Screen FUNCTION DESCRIPTION POS. Date and time display. Date and Time Display of the oven’s self-ignition programming screen. Self-ignition Pyrolisys screen display. Pyro Eco mode screen display. QR Code for maintenance manual. QR Code Technical menu screen display.
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EC-compliant use and warning instructions 6.3.3.1 “PYRO” Screen FUNCTION DESCRIPTION POS. Activation of the pyrolysis FUNCTION. The temperature reaches 400°C and the timer is set on 20 minutes. Pyrolysis Once the pyrolysis is over, the oven is switched off automatically. Press the relevant button to return to the previous screen.
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PIZZA OVEN mod. TLV45 – TLV80 6.3.3.2 “DATE and TIME” screen FUNCTION DESCRIPTION POS. Setting up of current date. Date Setting up of current time. Time Back button Press the relevant button to return to the previous screen. CHAPTER 6– COMMANDS AND USE Page 61...
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EC-compliant use and warning instructions 6.3.3.3 “AUTO-IGNITION” screen FUNCTION DESCRIPTION POS. Setting of automatic switch-on and switch-off times for as many as 7 days at most. Auto ignition times A functioning program is combined with every switch-on and switch- off. Enabling / disabling the auto ignition FUNCTION.
PIZZA OVEN mod. TLV45 – TLV80 6.3.3.4 PROGRAMS screen FUNCTION DESCRIPTION POS. Self-ignition programs Oven self-ignition programs. Back button Press the relevant button to return to the main screen. Save button Press the relevant button to save the settings of the selected program.
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EC-compliant use and warning instructions 6.3.3.5 “SET TEMPERATURE” screen This screen is accessed by pressing the temperature icon on the main screen. FUNCTION DESCRIPTION POS. Set temperature Display of the set temperature. “+” (Plus) Button Press the relevant button to increase the set temperature. “-“...
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PIZZA OVEN mod. TLV45 – TLV80 6.3.3.6 “TIMER SETTING” screen This screen is accessed by pressing the belt speed icon, on the main screen. FUNCTION DESCRIPTION POS. Timer Belt Belt speed display. “+” (Plus) Button Press the relevant button to increase the set speed. “-“...
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EC-compliant use and warning instructions 6.3.3.7 “ECO MODE” screen 6.4.2 FUNCTION DESCRIPTION POS. Temperature Display of the instant temperature in the oven. ECO indicator ECO mode screen display. Back button Press the relevant button to return to the previous screen. Once you enter the "ECO MODE"...
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PIZZA OVEN mod. TLV45 – TLV80 6.3.3.8 “DEFROST SETTING” screen FUNCTION DESCRIPTION POS. Temperature Display of the instant temperature in the oven. Defrost temperature Settable temperature for the Defrost function. Press the relevant button to reverse the direction of rotation of the Belt direction belt.
EC-compliant use and warning instructions 6.3.3.9 SAVING PROGRAMS 1. After modifying any parameter (bel timer, temperature, etc..) the program in use will begin to flash (for example P0). This indicates that a parameter has been changed, but that it has not been saved. 2.
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PIZZA OVEN mod. TLV45 – TLV80 6.3.3.10 Set AUTO – IGNITIONS 1. In the “USER MENU” screen of the display, press on the “SELF-IGNITION” item: 2. Once you have entered the “SELF-IGNITION” screen, enable them by pressing the ON/OFF button: 3.
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EC-compliant use and warning instructions 4. Once the day has been selected, select the desired time using the buttons “+” and “-.” Once you have chosen the time, press the Back button to confirm: 5. Once the time has been selected, press in the program column which program you want to associate with that time: 6.
PIZZA OVEN mod. TLV45 – TLV80 6.3.4 ALARM list Below is the list of the "ALARMS". IMPORTANT: EVERY MAINTENANCE ACTIVITY MUST BE CARRIED OUT BY COMPETENT AND AUTHORIZED PERSONNEL AND ABOVE ALL WITH THE OVEN COLD AND NOT ELECTRICALLY POWERED (MAIN SWITCH SET TO “0” - “OFF”). ALARM RESTOR IMAGINE...
EC-compliant use and warning instructions 6.4 How to use it 6.4.1 Preliminary checks Before proceeding with the start up of the oven, you must perform the following checks: • Check that the oven is positioned on a top able to support its weight. •...
PIZZA OVEN mod. TLV45 – TLV80 6.4.3 Starting procedure When starting the oven, always consider the following: • For two-deck versions, two-three different baking times are possible. • If the “AUTO-IGNITION” function is set, the oven will automatically turn on at the chosen time, keeping the parameters set for the weekly schedule.
EC-compliant use and warning instructions 6.4.4 Restart procedure following emergency shutdown To restart the oven following an emergency shutdown, follow the steps as described: ACTION STEP Identify and resolve the issue that led to an emergency shutdown. Undock the emergency button that was pressed. Wait for the display to turn on.
PIZZA OVEN mod. TLV45 – TLV80 6.3.3 Adjusting the sliding caps ATTENTION High temperatures: danger of burns. The sliding caps can reach high temperatures; adjust height by using proper personal protection equipment. In order to adjust the sliding caps, proceed as follows: ACTION STEP Grab the knobs (pos.1) by moving the cap on one side in order to lock movement.
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OEM ALI GROUP S.R.L A SOCIO UNICO. OEM ALI GROUP S.R.L A SOCIO UNICO shall not be held responsible for any damage to people or objects, if resulting from operations either different from those described or performed differently from what stated.
PIZZA OVEN mod. TLV45 – TLV80 From an operational point of view, maintenance operations of this oven can be divided in two main categories: All operations that the service people must perform preventively in order to Ordinary guarantee the proper functioning of the oven over time; ordinary Maintenance maintenance includes inspections, check, adjustment, cleaning and lubrication.
EC-compliant use and warning instructions Ordinary Maintenance When the oven is delivered to the user, it is already adjusted so as to work properly; however, in order to guarantee its good functioning over time, you must perform controls as well as preventive and recurring maintenance operations.
PIZZA OVEN mod. TLV45 – TLV80 7.3.2 Cleaning ATTENTION! Cleaning must be performed only by qualified and authorized staff. ATTENTION! Respect the regulations in force in the country where the oven is installed as far as washing water treatment is concerned. IMPORTANT! When removing the plug, the operator must be able to check that the plug is indeed disconnected from any spot he has access to.
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EC-compliant use and warning instructions 7.3.2.2 Cleaning of collection trays In order to clean the collection trays, proceed as follows: ACTION Extract the trays (pos.1) placed on the entry and exit spots of the oven. Proceed with cleaning. When cleaning is over, put the trays back in their place. TLV45 TLV80 Page 82...
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PIZZA OVEN mod. TLV45 – TLV80 7.3.2.3 Cleaning of cooling fans If on the oven display you read the alarm “Overtemperature technical space/power card” it means that the fans must be cleaned. ATTENTION Perform the operation when the oven is turned off and de-energized (main switch placed on “0” - “OFF”).
OEM ALI GROUP S.R.L a socio unico or the authorized Service Center will assess the situation and will agree with the service people upon the kind of intervention to perform, choosing the best solution among the following two: •...
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PIZZA OVEN mod. TLV45 – TLV80 7.4.1.1 REACTIVATION OF SAFETY THERMOSTAT ATTENTION Perform the operation when the oven is turned off and de-energized (main switch placed on “0” - “OFF”). In order to reactivate the safety thermostat, proceed as follows: ACTION STEP Unscrew the fixing screws placed along the perimeter of the panel (A).
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EC-compliant use and warning instructions 7.4.1.2 REPLACEMENT POWER CABLE ATTENTION If the power cable is damaged, it must be replaced by the manufacturer or its technical assistance service or in any case by a similarly qualified person, in order to prevent any risk. ACTION STEP Unscrew the fixing screws placed along the perimeter of the panel (A).
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PIZZA OVEN mod. TLV45 Chapter 8 PUTTING THE EQUIPMENT OUT OF ORDER AND DISPOSING OF IT CHAPTER 9 – ATTACHMENTS Page 87...
EC-compliant use and warning instructions 8. PUTTING THE EQUIPMENT OUT OF ORDER AND DISPOSING OF IT ATTENTION! Only qualified staff can take care of dismantling and putting out of order the equipment. In particular, only the person in charge of the dismantling phase and of end-of-life disposal is allowed to: •...
ATTENTION! To disassemble commercial parts or subcontracting material making up the oven supplied by OEM ALI GROUP S.R.L A SOCIO UNICO, please refer to the relevant user manual supplied. According to the “WEEE” Directive 2012/19/EU, if the component/equipment purchased is marked with this symbol of a crossed-out rubbish bin with wheels, it means that, at the end of its useful life, the product must be collected separately from the other waste.
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