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TRANSLATION OF THE ORIGINAL INSTRUCTIONS USE AND WARNING INSTRUCTIONS PIZZA OVEN mod. DOMITOR PRO 430/830/630S/630L/1230L/930 OEM ALI GROUP S.r.l a socio unico Viale Lombardia, 33 Bozzolo (MN) - Italia Cod: OM40.00071 Tel. +39 0376 910511 – Fax +39 0376 920754 info@oemali.com – www.oemali.com...
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PIZZA OVEN mod. DOMITOR PRO Sommario IDENTIFICATION ..........................8 Manufacturer identification ......................8 Identification ............................. 8 Identification plate ..........................8 Declaration of Conformity CE (Fac-simile) ..................9 Reference Directives ........................10 PRELIMINARY INFORMATION ......................12 Recipients ............................12 Supply and Storage ......................... 12 Updates ............................
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EC-compliant use and warning instructions Layout measures ..........................33 Main components ........................... 36 General description ......................... 37 TRANSPORT AND INSTALLATION ....................39 Introduction ............................ 39 Packaging ............................39 5.2.1 Packaging removal 5.2.2 Packaging disposal Transportation and handling ......................40 5.3.1 Group and Weight Division Table 5.3.2 Transport operations...
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PIZZA OVEN mod. DOMITOR PRO 6.4.1 Baking on refractory stone (electromechanical/digital ovens) 6.4.2 General baking rules in baking tray (electromechanical/digital ovens) Baking of the pizza .......................... 63 6.5.1 Pizza baking in mechanical ovens 6.5.2 Pizza backing in electromechanical and digital ovens MAINTENANCE ..........................
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EC-compliant use and warning instructions PAGE INTENTIONALLY EMPTY CHAPTER 0 – INDEX Page 6...
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1.3 Identification plate The machine has an identification plate located on the side panel. On the plate there are the details of the machine to be mentioned in case of need to the OEM ALI GROUP S.r.l a socio unico.
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Dichiara che il modello - It is hereby declared that model Déclare que le modèle - erklärt, daß die Maschine Modell FORNO ELETTRICO MODELLO DOMITOR PRO 430 / 630L / 930 / 830 / 1230 è conforme alle disposizioni legislative che traspongono le direttive e successivi emendamenti: complies with the law provisions that transpose the directives and relevant amendments: est conforme aux dispositions législatives qui transposent les directives et amendements successifs:...
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OEM ALI GROUP S.R.L A SOCIO UNICO provides the introduction on the market of the machine by equipping it and accompanying it with: CE Marking CE Declaration of Conformity (Documentation drawn up in paragraph 1.7.4 of the Machines Directive...
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PIZZA OVEN mod. DOMITOR PRO Chapter 2 PRELIMINARY INFORMATION CHAPTER 3 – SAFETIES Page 11...
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EC-compliant use and warning instructions PRELIMINARY INFORMATION 2.1 Recipients The manual is intended for operators in charge of using and managing the machine in all its stages of technical life. It contains themes that refer to the correct use of the machine, in order to maintain the functional and qualitative characteristics of the machine over time.
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PIZZA OVEN mod. DOMITOR PRO 2.5 Operators In order to establish with certainty what are the skills and qualifications of the operators involved in the various tasks (starting, cleaning, routine maintenance), see the following table: DEFINITION Qualification Part of the User’s staff trained and machine-enabled for production purposes for the activities for which it was built and supplied.
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EC-compliant use and warning instructions PAGE INTENTIONALLY EMPTY The qualifications shown in the table on this page are obligatory within a category of people defined as "trained person”. CHAPTER 3 – SAFETIES Page 14...
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PIZZA OVEN mod. DOMITOR PRO TYPE DEFINITION The one who has been informed, instructed and trained at work and any dangers Trained Person arising from misuse. He also knows the importance of safety devices, safety standards and safe working conditions. 2.6 Symbols used in manual SYMBOL DEFINITION...
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EC-compliant use and warning instructions TERM DEFINITION Element totally deprived of normal ability to execute a required function. breakdown Equipped or intended to be equipped with an activation system, composed of parts or components, at least one of which moves, connected to each other solidly for a well- Support established application.
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PIZZA OVEN mod. DOMITOR PRO TERM DEFINITION Use of a machine in a way not foreseen by the designer, but that can result from an easily Reasonably predictable misuse predictable human behavior. CHAPTER 3 – SAFETIES Page 17...
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EC-compliant use and warning instructions 2.8 Individual protection devices When you work near the machine, both for assembly operations, and for maintenance and/or regulation operations, you must strictly comply with the general anti-injury rules, for this it will be important to use the individual protection devices (D.P.I.) required for each operation.
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PIZZA OVEN mod. DOMITOR PRO 2.9 User safety areas The areas around the machine are divided as follows: DESCRIPTION TERM These are the areas where the user and other operators can perform control and command operations of the cyclical functions of the machine both automatically and Command areas semi-automatically, acting on the appropriate control panels or for the execution of the manual operations.
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• Maintenance must be carried out in the time and manner provided by the manual, using original spare parts OEM ALI GROUP S.R.L A SOCIO UNICO and entrusting the interventions to qualified personnel. The warranty expires if: • failure to respect safety standards;...
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EC-compliant use and warning instructions Chapter 3 SAFETIES CHAPTER 3 – SAFETIES Page 22...
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PIZZA OVEN mod. DOMITOR PRO 3 SAFETIES 3.1 General Warnings The user (entrepreneur or employer) must: • carefully read this manual and gain a deep understanding of the technical specifications and controls before putting into operation the machine; • train the operator on the use of the machine; •...
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EC-compliant use and warning instructions 3.2 Safety devices The machine has safety devices described in the following table. For the location of these devices, refer to the drawing below the table. TERM DESCRIPTION POS. The fixed type protections consist of fixed perimeter guards, which have the function of preventing access to the inside of the machine and its units through areas other than the main openings.
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PIZZA OVEN mod. DOMITOR PRO 3.3 Noise Noise measurements were made in accordance with UNI EN 11200 and UNI EN ISO 3746 standards. During operating cycles, the staff noise exposure is less than 80 dB. The actual noise level of the machine installed during operation at the site in a production process is different from that detected because the noise is affected by certain factors such as: •...
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EC-compliant use and warning instructions 3.6 Remaining risks The machine was designed to ensure the essential safety requirements for the operator. Safety, as far as possible, has been integrated into the design and construction of the machine; however, there are still risks from which operators need to be protected especially during: •...
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PIZZA OVEN mod. DOMITOR PRO 3.7 Applied safety pictograms On the machine are applied stickers and safety tags, as shown in the following table. For positioning, refer to the image. PICTOGRAM DESCRIPTION POS. Electrical danger! high temperatures danger! It indicates the terminals that, when connected together, bring the various parts of an equipment or system to the same potential, not necessarily the ground potential (ground) (IEC 60417-5021).
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EC-compliant use and warning instructions Chapter 4 DESCRIPTION DESCRIPTION CHAPTER 4 – Page 28...
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PIZZA OVEN mod. DOMITOR PRO 4 DESCRIPTION 4.1 Correct use The machine in question is intended to be used for: ALLOWED PROCESSING ENVIRONMENT OPERATION Pizze, focacce, bruschette. Restaurant Baking of: The machine was created to: • meet the specific requirements mentioned in the sales agreement; •...
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• use the support outside of the allowed environmental conditions (see "chapter 5"). ATTENTION! OEM ALI GROUP S.R.L A SOCIO UNICO does not respond for damages caused by things or people when: • the machine has been used in one of the spaces that are not allowed;...
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400°C 400°C 400°C Temperature N° pizza/hour Ø 30 N° pizza/hour Ø 45 N° tray/hour (60X40) POWER SUPPLY INFO Domitor Pro 430 M-DG Model 208/240V 208/240V 380/416V Voltage 1Ph + PE 3Ph + PE 3Ph + N + PE Active phases...
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EC-compliant use and warning instructions POWER SUPPLY INFO Domitor Pro 630S M-DG Model 208/240V 208/240V 380/416V Voltage 1Ph + PE 3Ph + PE 3Ph + N + PE Active phases 34 A 19,5 A 11,5 A Absorption 3X6 mm 4X4 mm 5X2,5 mm Cable section 7,8 KW...
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EC-compliant use and warning instructions 4.6 Main components The oven is made of the following key parts: DESCRIPTION POS. baking chamber Control panel Door DESCRIPTION CHAPTER 4 – Page 36...
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PIZZA OVEN mod. DOMITOR PRO 4.7 General description The machine is a professional oven used for cooking pizzas and similar. You can bake directly on the refractory surface or by means of special pans, trays, or circular supports in aluminium or stainless-steel mesh.
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EC-compliant use and warning instructions Chapter 5 TRANSPORT AND INSTALLATION CHAPTER 5 – TRANSPORT AND INSTALLATION Page 38...
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5.2 Packaging The machine is shipped by OEM ALI GROUP S.R.L A SOCIO UNICO from the factory to the customer. Depending on the distance of the transport, the customer's specific requests and the residence time of the load in the packaging, the machine is shipped in the following ways: •...
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Etc. 5.3 Transportation and handling The OEM ALI GROUP S.R.L A UNICO SOCIO, considering the ways of transport, uses appropriate packaging and fixtures to ensure integrity and storage during transport. When receiving the machine, verify that no party has been damaged during transport and/or handling.
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P = 937 mm P = 1127 mm H = 100 mm H = 343 mm 5.3.2 Transport operations ATTENTION! OEM ALI GROUP S.R.L A SOCIO UNICO takes no responsibility for any damage the machine resulting the instructions from non-compliance with provided. IMPORTANT! Lifting personnel must be authorised and trained in the use of lifting equipment and must comply with the requirements for individual protection.
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EC-compliant use and warning instructions TRASPORTO CON CARRELLO ELEVATORE Conductor of lifting means Operator qualification Necessary DPI Forklift Lifting means Nothing Tools to use ATTENZION! Use only suitable and approved lifting means, compatible for the size and weight of the machine. ATTENTION! Make sure no one is under and within the range of the lifting mean.
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PIZZA OVEN mod. DOMITOR PRO TRANSPORT WITH GRU / HOIST Conductor of lifting means Operator qualification Required DPI Crane / hoist Lifting mean Straps Tools to use ATTENTION! Use only suitable and approved lifting means, compatible for the size and weight of the machine; do not use steel ropes to avoid damaging the body of the machine.
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EC-compliant use and warning instructions 5.4 Installation 5.4.1 Predisposition charged to the customer Except for any different contractual agreements, it is normally charged to the customer the predisposition: • Locals (including masonry works, such as foundations or funnels if required, lighting); •...
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PIZZA OVEN mod. DOMITOR PRO Restaurant Place of installation Neon or LED light Lighting Any floor that can support its weight Support surface ATTENTION! Environmental conditions other than those specified can cause serious damages to the machine. The positioning of the machine in environments that do not correspond to what is indicated causes the expiry of the warranty.
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EC-compliant use and warning instructions 5.4.3 Oven positioning IMPORTANT! Place the oven in a way to prevent food from being adversely affected by air currents, dust, leak- derived liquids or condensation, or aerosols. DANGER! The oven DOESN’T HAVE TO BE INSTALLED next to flammable walls such as furniture, walls, partitions, wooden coatings, etc..
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PIZZA OVEN mod. DOMITOR PRO 5.4.4 Assembly The assembly of the oven includes two types of configuration: SINGLE DECK OVEN DOUBLE DECK OVEN Note! There is an assembly with stand (optional) In the following pages, we provide the guidelines for the two types of assembly. 5.4.4.1 Single-deck oven assembly Required DPI...
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EC-compliant use and warning instructions 5.4.4.2 Two-Chamber or three-Chamber oven assembly Required DPI Forklift / Crane / Hoist Lifting mean Tools to use To assemble the double-deck oven, follow the steps below: ACTION STEP Lift the oven as described in the section "Transport". Place the oven on the counter or in the zone prepared for operation –...
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ACTION STEP The smoke is evacuated through a discharge (1) (Ø = 40 mm for Domitor Pro 430) and (Ø = 60 mm for other ovens) located on the upper panel of the oven. The connection of the smoke outlet to the chimney takes place through a commercial connection (Ø = 30 mm) (not supplied).
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EC-compliant use and warning instructions 5.5 Connections For the starting of the oven, the necessary connections to local networks must be ensured: • electrical connection (including grounding connection), compliant with the rules in the country of installation. It is the user's responsibility to ensure the required connection features. ATTENTION! The required connection must be made by qualified and authorised personnel.
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PIZZA OVEN mod. DOMITOR PRO ATTENTION! For the double-deck ovens each oven must be connected to a special line sectioner, it is not possible to connect multiple ovens to a single line sectioner. ATTENTION! The power supply line must be equipped with an appropriate omnipolar LINE DISCONNECTOR (thermo-magnetic or differential circuit breaker) placed before the main switch of the control unit with a minimum contact opening of 3 mm.
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EC-compliant use and warning instructions 5.5.2 Electrical connection of the oven Required DPI Lifting mean Tools to use To make the electrical connection of the oven, follow these steps: ACTION STEP Unscrew the four screws (1) of the right side panel (2) of the oven. Remove right side panel (2) of the oven to access the electrical part.
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PIZZA OVEN mod. DOMITOR PRO 5.5.3 Hood electrical connection The apparatus must be inserted into an equipotential system whose effectiveness must be verified in accordance with the rules in force. The connection must be made in cascade between the various components of the oven using the screw (1) positioned in the back of the same.
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EC-compliant use and warning instructions Chapter 6 CONTROLS AND USE Page 54 CHAPTER 6 – CONTROLS AND USE...
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Using the oven for a different purpose than those indicated by the manufacturer may cause serious harm to people and/or things and/or animals. OEM ALI GROUP S.R.L A SOCIO UNICO is not responding for damages caused by improper use of the oven.
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EC-compliant use and warning instructions (ELECTROMECHANICAL/MECHANICAL) (DIGITAL) ATTENTION! The control panel is not part of the area in contact with food and therefore appropriate precautions must be taken to prevent the operator from cross-contact with the food and controls. 6.2.1 Control panel for mechanical ovens The buttons on the control panel are described below.
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PIZZA OVEN mod. DOMITOR PRO ON: oven on, activation of controls and lamp lighting inside the room ON/OFF line button OFF: oven off and controls off. Turn the knob and position it on the desired floor temperature by referring Floor temperature regulation thermostat to the graduated scale.
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EC-compliant use and warning instructions 6.2.2 Control panel for digital ovens The buttons on the control panel are described below. BUTTON DESCRIPTION POS. ON: oven on, control activation and display lighting (2). ON/OFF line button OFF: oven off and controls off. Press and hold to turn on the lamp in the room.
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PIZZA OVEN mod. DOMITOR PRO 6.3 Preparation of the oven It is possible to bake pizza in two different ways: • direct baking on the refractory stone; • baking on tray. IMPORTANT! When you turn on the oven, do not adjust the heating elements to the maximum power, as the oven temperature will be 50 °...
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EC-compliant use and warning instructions 6.3.2 Ignition of the digital oven To turn on the digital oven, proceed as follows: ACTION STEP Press the "ON/OFF" button, the display lights up (pos. 1). The real oven temperature is displayed on the display. Set the baking temperature by pressing the "+"...
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PIZZA OVEN mod. DOMITOR PRO 6.3.3 Baking timer setting (electromechanical/digital oven) To set the baking timer, follow these steps: ACTION STEP Press the " +" and "-" buttons simultaneously for about 20 seconds until the cooking time is displayed. Within 3/4 seconds change the time, always pressing "+" and "-". After 3/4 seconds of inactivity, you return to the temperature display.
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EC-compliant use and warning instructions 6.4 General baking rules It is a good idea to consider the following provisions, for optimal operation and ideal pizza baking. 6.4.1 Baking on refractory stone (electromechanical/digital ovens) Turn on the oven at least 1h and 15' before the start of work by setting the following parameters: •...
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PIZZA OVEN mod. DOMITOR PRO 6.5 Baking of the pizza ATTENTION! The inside of the oven has a high temperature, so during the operation of insertion and extraction of the pizza use adequate means of personal protection; DANGER OF BURN. 6.5.1 Pizza baking in mechanical ovens •...
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EC-compliant use and warning instructions Chapter 7 MAINTENANCE CHAPTER 8 – PUTTING THE EQUIPMENT OUT OF ORDER AND Page 64 DISPOSING OF IT...
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OEM ALI GROUP S.R.L A SOCIO UNICO. OEM ALI GROUP S.R.L A SOCIO UNICO shall not be held responsible for any damage to people or objects, if resulting from operations either different from those described or performed differently from what stated.
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EC-compliant use and warning instructions 7.1 Safety Warnings ATTENTION! Before starting any maintenance operation, disconnect the equipment from the power supply. ATTENTION! When removing the plug, the operator must be able to check that the plug is indeed disconnected from any spot he has access to. ATTENTION! When the equipment is under maintenance, in order to prevent it from being accidentally switched on, disconnect power supply and add the following notice:...
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PIZZA OVEN mod. DOMITOR PRO 7.2 Ordinary Maintenance When the equipment is delivered to the user, it is already adjusted so as to work properly; however, in order to guarantee its good functioning over time, you must perform controls as well as preventive and recurring maintenance operations. Ordinary maintenance includes inspections, checks and operations that prevent failures by monitoring: •...
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EC-compliant use and warning instructions 7.2.2 Cleaning ATTENTION! Cleaning must be performed only by qualified and authorized staff. ATTENTION! Respect the regulations in force in the country where the equipment is installed as far as washing water treatment is concerned. ATTENTION! Clean the oven at the end of each work cycle.
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PIZZA OVEN mod. DOMITOR PRO 7.2.2.3 Refractory stone cleaning Operator Operator qualification Required DPI Brush Tools to use To clean the surface, follow these steps: ACTION STEP Check that the oven is completely cold. Open the door in the direction indicated by the arrows. Clean the refractory surface (1) using the relative brush.
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EC-compliant use and warning instructions 7.2.2.4 Chamber cleaning Operator Operator qualification Required DPI Hand tools / vacuum cleaner / brush Tools to use To clean the chamber, proceed as described: ACTION STEP Check that the oven is completely cold. Open the door. Remove the guard (1) by unscrewing its screws.
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PIZZA OVEN mod. DOMITOR PRO 7.2.2.5 Self-cleaning cycle for mechanical ovens Operator Operator qualification Required DPI Hand tools Tools to use To perform the self-cleaning cycle, follow these steps: ACTION STEP Using the relevant knobs, set the temperature of the heating elements to 400°C. Leave the oven at this temperature for about 20 minutes, then turn it off letting it cool.
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ATTENTION! The needed spare parts must be ordered to OEM ALI GROUP S.R.L A SOCIO UNICO. In case the customer does not use spare parts either original or authorized in writing by the Manufacturer, the latter shall not be held responsible about the equipment’s functioning and the workers’...
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PIZZA OVEN mod. DOMITOR PRO 7.3.1 Lamp replacement Electrical maintenance technician Operator qualification PPE required Hand tools Tools to be used To replace the lamp, follow these steps: ACTION STEP Use a screwdriver and pry to remove the glass lamp cover (pos. 1). Replace the bulb (pos.2).
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EC-compliant use and warning instructions 7.3.2 Lampholder replacement Electrical maintenance technician Operator qualification Required PPE Hand tools Tools to use To replace the lampholder, follow these steps: ACTION STEP Use a screwdriver and pry to remove the glass lamp cover (pos.1). Remove the lamp (pos.2).
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PIZZA OVEN mod. DOMITOR PRO 7.3.3 Replacement of the ceiling and floor heating elements Electrical maintenance technician Operator qualification Required PPE Hand toolsHand tools Tools to use ATTENTION! This operation must be carried out by a specialized technician. To access the resistance, it is necessary to move the rock wool of the oven coating it is therefore essential to have adequate means of personal protection.
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EC-compliant use and warning instructions CHAPTER 8 – PUTTING THE EQUIPMENT OUT OF ORDER AND Page 76 DISPOSING OF IT...
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PIZZA OVEN mod. DOMITOR PRO 7.3.4 Door spring replacement Mechanical maintenance technician Operator qualification Required PPE Hand tools Tools to use To replace the spring, proceed as described: ACTION STEP Remove the right side panel (1) by unscrewing its screws. Remove the operation panel (2) by unscrewing its screws.
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EC-compliant use and warning instructions 7.3.5 Door glass replacement Mechanical maintenance technician Operator qualification Required PPE Hand tools Tools to use To replace the glass, follow these steps: ACTION STEP Open the door (1). Remove the inner panel (2) by unscrewing the screws (3). Remove the glass (4) and replace it.
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PIZZA OVEN mod. DOMITOR PRO 7.3.6 Safety thermostat reset Electrical maintenance technician Operator qualification Required PPE Hand tools Tools to use ATTENTION! This operation must be done by the technical support service after the anomaly recovery operation. ATTENTION! Disconnect the line disconnector located upstream of the appliance, eliminate the causes that caused the thermostat to be inserted.
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EC-compliant use and warning instructions Chapter 8 PUTTING THE EQUIPMENT OUT OF ORDER AND DISPOSING OF IT CHAPTER 8 – PUTTING THE EQUIPMENT OUT OF ORDER AND Page 80 DISPOSING OF IT...
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PIZZA OVEN mod. DOMITOR PRO 8 PUTTING THE EQUIPMENT OUT OF ORDER AND DISPOSING OF IT ATTENTION! Only qualified staff can take care of dismantling and putting out of order the equipment. In particular, only the person in charge of the dismantling phase and of end-of-life disposal is allowed to: •...
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To disassemble commercial parts or subcontracting material making up the equipment supplied by OEM ALI GROUP S.R.L A SOCIO UNICO, please refer to the relevant user manual supplied. According to the “WEEE” Directive 2012/19/EU, if the component/equipment purchased is marked with this symbol of a crossed-out rubbish bin with wheels, it means that, at the end of its useful life, the product must be collected separately from the other waste.
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PIZZA OVEN mod. DOMITOR PRO PAGE INTENTIONALLY EMPTY CHAPTER 8 – PUTTING THE EQUIPMENT OUT OF ORDER AND Page 83 DISPOSING OF IT...
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EC-compliant use and warning instructions Chapter 9 TROUBLESHOOTING Page 84 CHAPTER 9 – TROUBLESHOOTING...
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PIZZA OVEN mod. DOMITOR PRO 9 TROUBLESHOOTING 9.1 Alarms during operation (electromechanical / digital ovens) During operation, alarms due to breakages can be inserted; These alarms are displayed on the display. 9.1.1 Damaged or disconnected temperature probe alarm. When there is this alarm the following message appears on the display: AL1 - AL2 •...
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EC-compliant use and warning instructions Chapter 10 ATTACHMENTS Page 86 CHAPTER 10 – ATTACHMENTS...
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PIZZA OVEN mod. DOMITOR PRO 10 ATTACHMENTS Attachment list STAND SPECIFICATIONS TABLE LIST OF MATERIALS OF DOMITOR PRO OVENS WIRING DIAGRAMS CHAPTER 10 – ATTACHMENTS Page 87...
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EC-compliant use and warning instructions Table with STAND specifications: Code Descriptio Dimensions Note Light Stand 882x 772x 677min- OMSU490 *25x13 Domitor Pro 430-830 max*1002 Light Stand 1196x 772x 677min- OMSU491 *25x13 Domitor Pro 630L-1230L max*1002 882x 1072x 677min- OMSU492 Light Stand Domitor Pro 630S...
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PIZZA OVEN mod. DOMITOR PRO Legend with the list of materials of DOMITOR PRO ovens: ACRONYM DESCRIPTION TERMOSTATO CIELO/PLATEA - THERMOSTAT UPPER/LOWER TERMOSTATO CIELO/PLATEA - THERMOSTAT UPPER/LOWER MORSETTO / CLAMP SCHEDA DI POTENZA / POWER BOARD SCHEDA DI COMANDO / CONTROL BOARD LAMPADA SPIA RESISTENZA IN FUNZIONE / PILOT LIGHT RESISTANCE IN FUNCTION LAMPADA SPIA RESISTENZA IN FUNZIONE / PILOT LIGHT RESISTANCE IN...
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EC-compliant use and warning instructions Wiring diagrams: Page 90 CHAPTER 10 – ATTACHMENTS...
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