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OEM SUPERTOP User Manual

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FORNO PER PIZZA - PIZZA-OVEN - FOUR POUR PIZZA
PIZZA-OFEN - HORNO PARA PIZZA
IT -
Versione TOUCH
EN -
TOUCH version
FR -
Version TACTILE
DE -
TOUCH-Version
ES -
Versión TÁCTIL
Mod.
MANUALE D'USO
USER MANUAL
MODE D'EMPLOI
BEDIENUNGSANLEITUNG
MANUAL DE USO
SUPERTOP
Mod.
SUPERTOP VARIO

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Summary of Contents for OEM SUPERTOP

  • Page 1 FORNO PER PIZZA - PIZZA-OVEN - FOUR POUR PIZZA PIZZA-OFEN - HORNO PARA PIZZA IT - Versione TOUCH EN - TOUCH version FR - Version TACTILE DE - TOUCH-Version ES - Versión TÁCTIL SUPERTOP Mod. SUPERTOP VARIO Mod. MANUALE D'USO USER MANUAL MODE D'EMPLOI BEDIENUNGSANLEITUNG MANUAL DE USO...
  • Page 2 COSTRUTTORE - MANUFACTURER - PRODUCTEUR - HERSTELLER - FABRICANTE OEM ALI Group S.r.l. a Socio Unico Viale Lombardia, 33 46012 BOZZOLO (MN) Italia Tel.: +39 0376 - 910511 - Fax: +39 0376 - 920754 SEDI o AGENTI - OFFICES OR AGENTS - SIÈGES OU AGENTS NIEDERLASSUNGEN oder VERTRETER - SEDES y AGENTES ..............
  • Page 3 Dichiara che il modello - It is hereby declared that model Déclare que le modèle - erklärt, daß die Maschine Modell SUPERTOP VARIO 440 - 640S - 640L - 940 FORNI ELETTRICI - ELECTRIC OVEN è conforme alle disposizioni legislative che traspongono le direttive e successivi emendamenti: SUPERTOP 435 –...
  • Page 4 Frontespizio - Frontispiece - Frontispiece Titelseite - Frontespizio INDICE GENERALE GENERAL INDEX - INDEX GENERAL ALLGEMEINES INHALTSVERZEICHNIS - ÍNDICE GENERAL - Italiano ........ Pag.IT - 1 (Istruzioni originali) English ......Pag.EN - 1 (Translation of original instructions) Français ......Pag.FR - 1 (Traduction des instructions d’origine) Deutsch ......
  • Page 5 SUPERTOP - SUPERTOP VARIO General specifications and warning ENGLISH CHAPTER ............5.5 PROGRAMMING BAKING PARAMETERS ..... 27 Chapter for the technician and operator 5.6 CHAMBER LIGHTING ............. 28 1.1 GENERAL WARNINGS ............3 5.7 USER MENU ..............29 1.2 REFERENCE NORMATIVE ..........5 5.8 AUTO POWER-ON TIMER ..........
  • Page 6 SUPERTOP - SUPERTOP VARIO General specifications and warning EN - 2...
  • Page 7 SUPERTOP - SUPERTOP VARIO General specifications and warning Chapter 1 1.1 - GENERAL WARNINGS - In case of repairs to be done on the main switch or in the main switch area, turn off the - Before setting the machine at work the opera- power of the electrical line.
  • Page 8 SUPERTOP - SUPERTOP VARIO General specifications and warning - In case of repairs to be done near or under The machine should be used always when the machine, make sure that: and how provided by the good technique, in • there are no machine members that can...
  • Page 9 SUPERTOP - SUPERTOP VARIO General specifications and warning - The machine and its safety components have been manufactured in compliance with the directives indi- DANGER cated in the declaration of conformity. For clarity reasons, some illustrations of this booklet show the machine without safety guards.
  • Page 10 Flue prearrangement 1.8 - ACOUSTIC PRESSURE LEVEL • It is necessary to prearrange a vapour flue, whose With SUPERTOP / SUPERTOP VARIO ovens, an A acous- features shall be in compliance with the rules being tic continuous equivalent weighted pressure level(dB) in force in the Country the oven shall be installed in.
  • Page 11 SUPERTOP - SUPERTOP VARIO Transport and unpacking Chapter 2 OVERALL DIMENSIONS SUPERTOP 1170 2037 1590,5 (+325) (+325) 1200,5 (+325) 810,5 (+325) (+325) 1647 (+325) 1200,5 (+325) 810,5 (+325) (+325) min-max 0 - 32,5 cm Passo fori | Step holes Schritt Löcher | Trous step...
  • Page 12 SUPERTOP - SUPERTOP VARIO Transport and unpacking OVERALL DIMENSIONS SUPERTOP VARIO PPA VA 1092 1282 (+325) (+325) (+325) (+325) PPA VA 1507 (+325) 1697 1226 (+325) (+325) (+325) (+325) min-max 0 - 32,5 cm PPA VA Passo fori | Step holes Schritt Löcher | Trous step...
  • Page 13 SUPERTOP - SUPERTOP VARIO Transport and unpacking 2.1 - TECHNICAL FEATURES Model 635S Electric 208/240V 208/240V 380/416V 208/240V 208/240V 380/416V connection 1Ph+PE 3Ph+PE 3Ph+N+PE 1Ph+PE 3Ph+PE 3Ph+N+PE 36,5A 21,5A 12,5A Power 8,4 kW 12,7 kW cable section 3 x 10 mm...
  • Page 14 SUPERTOP - SUPERTOP VARIO Transport and unpacking Model 640L Electric 208/240V 208/240V 380/416V 208/240V 208/240V 380/416V connection 1Ph+PE 3Ph+PE 3Ph+N+PE 1Ph+PE 3Ph+PE 3Ph+N+PE 88,7A 51,2A 29,6A 101,8A 58,8A 34,0A Power 20,4Kw 23,4Kw cable section 3x25mm² 4x10mm² 5x6mm² 3x25mm² 4x16mm² 5x10mm²...
  • Page 15 SUPERTOP - SUPERTOP VARIO Transport and unpacking Dimension Position kW of the electric total kW resistance mouth resistor centre resistor heaven bottom resistor mouth resistor centre resistor background bottom resistor mouth resistor 1,65 mouth resistor 1,47 centre resistor 1,47 heaven...
  • Page 16 SUPERTOP - SUPERTOP VARIO Transport and unpacking 2.2 - TRANSPORT FIG. 1 2.2.a - Shipment (Fig. 1) The machine is positioned on a wooden pallet, fastened with screws, inside a strapped carton. The machine can be delivered with one of the following...
  • Page 17 SUPERTOP - SUPERTOP VARIO Transport and unpacking 2.3 - RECEPTION OF THE MACHINE FIG. 3 Upon reception of the machine make sure that the pack- ing is complete and not damaged. Should the packing be complete, remove it as specify at point 2.4 (aside from different manufacturer’s instructions).
  • Page 18 SUPERTOP - SUPERTOP VARIO Transport and unpacking 2.5 - IDENTIFICATION OF THE COMPONENTS 2.6 - IDENTIFICATION OF THE MACHINE (Fig. 4) (Fig. 4) The serial number and identification data of the machine 1. Data plate are punched on a plate (1) fastened to the machine base. 2. Oven 3.
  • Page 19 SUPERTOP - SUPERTOP VARIO Installation and connections Chapter 3 FIG. 1 DANGER All operations described in this chapter shall be carried out by skilled and author- ized technicians, only. 3.1 - UNIT LIFTING (Fig. 1) Lift the unit through a suitable device, such as a crane or an hoist, complying with the following instructions: •...
  • Page 20 SUPERTOP - SUPERTOP VARIO Installation and connections FIG. 3 Single-chamber oven assembling (Fig 3) • Position the oven (1) on the base unit (2) and fix it by means of the two screws (3), on the right and the left side. Two- and three-chamber oven assembling (Fig 4) • In case of two-chamber ovens, the second oven (4) FIG.
  • Page 21 SUPERTOP - SUPERTOP VARIO Installation and connections 3.4 - ELECTRIC CONNECTION DANGER Before connecting the machine to the DANGER electric line, make sure that the DISCON- • The power feed line should be provided NECTING SWITCH is disconnected (line with a suitable omni-polar DISCONNECT- not energized).
  • Page 22 SUPERTOP - SUPERTOP VARIO Installation and connections 3.4.b - Unipotential connection (Fig 6) FIG. 6 The equipment shall be inserted in a unipotential system, whose effectiveness shall be verified according to the rules being in force. Remove the cover (1) by undoing the screws (2) (Fig. 5). A cascade connection shall be carried out among the various oven components by using the screw (3) placed on the rear oven side.
  • Page 23 SUPERTOP - SUPERTOP VARIO Installation and connections FIG. 8 3.5.a - Assembling the chimney (Fig. 8) 120 mm • Assemble the box (1) on the top part of the oven, screwing it in with screws (2) • Assemble the chimney (3) locking it onto box (1) by means of plate (4) with screws (5).
  • Page 24 OBJECTS AND CUSTOMER WILL BE DE- BARRED FROM A POSSIBLE GUARANTEE RIGHT. 4.2 - IMPROPER USE The SUPERTOP - SUPERTO VARIO oven FIG. 1 models have been designed and con- structed exclusively for food use and the following is hence prohibited: - For non-professional operators to use the oven.
  • Page 25 SUPERTOP - SUPERTOP VARIO Safety devices 4.4 - SAFETY DEVICES The equipment is equipped with following safety systems: 1) All dangerous areas are closed by screwed cases. 2) Each oven is equipped with a safety thermostat, which disconnects the oven in case of overtemperature in- side the baking chamber, in case of digitally controlled ovens, the card is equipped with a special component, which stops the oven functioning in the event the tem- perature inside the control board exceeds 85°C.
  • Page 26 SUPERTOP - SUPERTOP VARIO Functioning Chapter 5 For all ompositions, oven functioning is single, there- Mod. 635 L can contain 6 pizzas Ø 30 or Ø 35 cm, 2 fore it is possible to set two or three different baking pizzas Ø...
  • Page 27 SUPERTOP - SUPERTOP VARIO Functioning SUPERTOP VARIO The Mod. 440 can contain 4 pizzas of Ø 40 cm or 2 60x40 The Mod. 640 L can contain 6 pizzas of Ø 40 cm or 3 cm baking trays positioned as the following scheme.
  • Page 28 SUPERTOP - SUPERTOP VARIO Functioning FIG. 1 5.1 - OVEN CONTROL PANEL TOUCH (Fig. 1) IMPORTANT www.oemali.com All the functions available via contact on the display (TOUCH SCREEN) can also be selected by turning and pressing the dedi- cated selection knob (2).
  • Page 29 SUPERTOP - SUPERTOP VARIO Functioning FIG. 2 5.2 - USER INTERFACE (Fig. 2) The following appears when the display oven is switched 1. Calendar This shows the day of the week, the month and the year. 2. Language A flag is used to view the set language. 3. Time This shows the hours and minutes.
  • Page 30 SUPERTOP - SUPERTOP VARIO Functioning FIG. 3 5.3 - MAIN SCREEN (Fig. 3) After starting the oven, the main screen used by the user is as follows: 1. Temperature This shows the current temperature in the chamber 2. Ceiling heating element...
  • Page 31 SUPERTOP - SUPERTOP VARIO Functioning FIG. 4 5.4 - SELECTING PROGRAMS OR CHANGING PARAMETERS (Fig. 4) In the main and secondary screens of the User Menu it is possible, by pressing on the Touch display, to modify the oven cooking parameters..
  • Page 32 SUPERTOP - SUPERTOP VARIO Functioning To store the desired value in a program: FIG. 5c • Press on any program to enter the save page (1) - Fig. • Press on the desired program: press the program icon several times to select one of the three subprograms (1) - Fig.
  • Page 33 8. USER DATA RESET To reset all data and return to factory settings, select the icon (8) pressing for 5 seconds. 9. SERVICE MENU This menu is for “OEM” or specialised personnel use only and is password-protected. EN - 29...
  • Page 34 SUPERTOP - SUPERTOP VARIO Functioning 5.8 - AUTO POWER-ON TIMER FIG. 8a The auto power-on timer can be set from the user menu by means of icon “ ”. This menu can be used to set to switch the required program on twice every day (Fig.
  • Page 35 SUPERTOP - SUPERTOP VARIO Functioning FIG. 9 5.9 - CALENDAR (Fig. 9) From the user menu you can access the calendar setting by selecting the " " icon. 1. Day of the week Select this field to set the day of the week. 2. DATE Select this field to set the day, month and year. 3. TIME Select this field to set the hours, minutes and sec- onds.
  • Page 36 SUPERTOP - SUPERTOP VARIO Functioning FIG.11 5.11 - DISPLAYING RECIPES AND MANUAL In this part of the menu you can view the recipes and the manual contained in memory. Press on icon “ “ and you will access the display page (Fig. 11).
  • Page 37 SUPERTOP - SUPERTOP VARIO Functioning To exit the USB screen, press the icon (9). To make the download on the stick: 5.12 - RECIPE ENTRY MODE The following PC programs are required to use this • Inserting an empty stick into the USB port the icon...
  • Page 38 SUPERTOP - SUPERTOP VARIO Functioning • Start “IrfanView 64” and open the file that was just • This program is used to write and insert images. created. • Select the following on the tool bar: • Save the image in the “recipe” folder (created for this purpose) with the page number and relevant language, e.g.
  • Page 39 SUPERTOP - SUPERTOP VARIO Functioning This procedure must be repeated for each image. FIG. 13 • Put the recipe folder (containing converted files) in a USB flash drive (compatible with the system). • Turn on the oven and access the relevant USB menu FIG. 14 with button (1) (Fig. 13). • Insert the stick in the appropriate enclosure and wait for the icon (2) becoming from “...
  • Page 40 SUPERTOP - SUPERTOP VARIO Functioning of dough, temperature, etc..) 5.13 - OVEN PREPARATION Pizza can be baked as follows: either directly on the IMPORTANT refractory surface or in the baking tin. Parameters can change according o the Following a few information on the adjustment of the type of pastry used.
  • Page 41 SUPERTOP - SUPERTOP VARIO Functioning Program Program Baking type Temperature Time Intensity • 4 min • • Refractory 4 min • • • 4 min • 6 min • • Baking tray 6 min • • • 6 min be baked, as well.
  • Page 42 SUPERTOP - SUPERTOP VARIO Functioning FIG.15 5.15 -ALARMS Chimney malfunction (Fig. 15) When this alarm is shown on the display, symbols (1) and (2) appear. This alarm indicates a malfunction of the chimney move- ment. Turn off the oven and contact the technical support to check the chimney motor, the limit switch and the me- chanical gears.
  • Page 43 SUPERTOP - SUPERTOP VARIO Functioning cooling fans. occurs again. Power board temperature probe open circuited or Chamber temperature probe open circuited or dis- disconnected connected When this alarm is activated, the “NTC” alarm appears When this alarm is activated, the “TC1” alarm appears on the display.
  • Page 44 SUPERTOP - SUPERTOP VARIO Functioning probe. Technical compartment temperature probe short 5.15.a Steamer alarms circuit (only for American market) Safety thermostat When this alarm is activated, the “TC2” alarm appears When you insert this alarm on the display, next to the on the display steamer symbol, the symbol (1) and (2) appears.
  • Page 45 SUPERTOP - SUPERTOP VARIO Functioning replacement of the probe. 5.16 - SWITCH-OFF (Fig. 17) Probe in short-circuit When you insert this alarm on the display, next to the • At the end of each working day switch off the oven by steamer symbol, the symbol (1) and (2) appears.
  • Page 46 SUPERTOP - SUPERTOP VARIO Maintenance Chapter 6 time. If you want to exit this function, simply press on the ap- propriate exit icon (3). 6.1 - ROUTINE AND PLANNED MAINTE- NANCE IMPORTANT 6.1.a- In general Should you switch off the oven before the...
  • Page 47 SUPERTOP - SUPERTOP VARIO Maintenance FIG. 2 • The following day to the cleaning cycle, it is possible to brush the refractory. 6.1.b.b - Outer cleaning ATTENTION At the end of each working cycle, carefully clean the oven. To clean the oven, NEITHER metallic objects such as steel wool, brushes, scrapers NOR corrosive products shall be used.
  • Page 48 SUPERTOP - SUPERTOP VARIO Maintenance FIG. 4 your fingers: : DANGER OF BURNS. (Version with removable glass) • Remove the glass (1) using your fingers or a flat tool. • Replace bulb (2). • Reassemble the glass (1) pushing it towards the frame (3). ATTENTION It is an halogen lamp do NOT touch with your fingers: DANGER OF BURNS.
  • Page 49 SUPERTOP - SUPERTOP VARIO Maintenance FIG. 6 contact our technical service personnel. 6.2 - RESETTING THE SAFETY THERMOSTAT DANGER Make sure that the power to the electric panel has been cut. Operate as follows to reset the safety thermostat: •...
  • Page 50 SUPERTOP - SUPERTOP VARIO Maintenance the oven. FIG. 7 Call technical support. 6.3 - REACTIVATION OF THE STEAMER SAFETY THERMOSTAT To reactivate the safety thermostat, press the red button (1) that comes out of the panel (2). ATTENTION If the thermostat activates several times it indicates that there is some problem in the steamer.
  • Page 51 Improper disposal of electric nents in a different way in comparison with equipment that fails to respect the laws in force will the written instructions, Company OEM or be subject to administrative fines and penal sanctions. its Agent shall be contacted - see addresses on the third page of this publication.
  • Page 52 SUPERTOP - SUPERTOP VARIO Wiring diagram “SUPER TOP” OVEN DIAGRAM - 208/240 Volt 3Ph + PE EN - 48...
  • Page 53 SUPERTOP - SUPERTOP VARIO Wiring diagram “SUPER TOP” OVEN DIAGRAM KEY - 208/240 Volt 3Ph + PE Power board 7" Touch Displa Steamer solenoid valve Lamp fuse Board power fuse Cooking chamber lamps Cooking chamber lamps General contactor Steamer contactor...
  • Page 54 SUPERTOP - SUPERTOP VARIO Wiring diagram “SUPER TOP” OVEN DIAGRAM - 380/416 Volt 3Ph + N + PE EN - 50...
  • Page 55 SUPERTOP - SUPERTOP VARIO Wiring diagram “SUPER TOP” OVEN DIAGRAM KEY - 380/416 Volt 3Ph + N + PE Power board 7" Touch Displa Steamer solenoid valve Lamp fuse Board power fuse Cooking chamber lamps Cooking chamber lamps General contactor...
  • Page 56 SUPERTOP - SUPERTOP VARIO Wiring diagram EN - 52...
  • Page 57 SUPERTOP - SUPERTOP VARIO Wiring diagram EN - 53...
  • Page 58 SUPERTOP - SUPERTOP VARIO Wiring diagram “VARIO” OVEN STEAM COOKER DIAGRAM OM23.00500 OVEN DIAGRAM KEY TEMPERATURE SENSOR DELIVERY SOLENOID VALVE SAFETY CONTACTOR STEAM COOKER HEATING ELEMENT 1 STEAM COOKER HEATING ELEMENT 2 STEAM COOKER HEATING ELEMENT 3 STEAM COOKER SAFETY THERMOSTAT...
  • Page 60 OEM ALI Group S.r.l. a Socio Unico Viale Lombardia, 33 Tel.: +39 0376 - 910511 Fax: +39 0376 - 910545 info@oemali.com www.oemali.com...

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