Table of Contents

Advertisement

Quick Links

TRANSLATION OF THE ORIGINAL INSTRUCTIONS
USE AND WARNING INSTRUCTIONS
PIZZA OVEN mod. TLV 45 G
OEM ALI GROUP S.r.l a socio unico
Viale Lombardia, 33 Bozzolo (MN) - Italia
Tel. +39 0376 910511 – Fax +39 0376 910545
info@oemali.com
– www.oemali.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TLV 45 G and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for OEM TLV 45 G

  • Page 1 TRANSLATION OF THE ORIGINAL INSTRUCTIONS USE AND WARNING INSTRUCTIONS PIZZA OVEN mod. TLV 45 G OEM ALI GROUP S.r.l a socio unico Viale Lombardia, 33 Bozzolo (MN) - Italia Tel. +39 0376 910511 – Fax +39 0376 910545 info@oemali.com – www.oemali.com...
  • Page 2 It’s very important to train the personnel responsible for the machine, both in terms of its use, as well as for the maintenance and control of compliance with operating procedures and all the safety standards in this manual. DESCRIPTION DATE REVISION First issue 03/2024 COPYRIGHT © 2024 OEM ALI GROUP S.r.l. a socio unico Page 2 CHAPTER 0 – INDEX...
  • Page 3: Table Of Contents

    PIZZA OVEN mod. TLV45 G Summary IDENTIFICATION 1.1. Manufacturer identification ....................8 1.2. Identification ........................8 1.3. Identification plate ....................... 8 1.4. Declaration of Conformity CE (Fac-simile) ................9 1.5. Reference Directives ......................10 1.6. Warranty ........................11 PRELIMINARY INFORMATION ......................14 2.1.
  • Page 4 EC-compliant use and warning instructions 4.2 Reasonably predictable wrong use ..................31 4.3 Technical data ........................32 4.4 Layout measures ........................ 34 4.5 Main components ......................35 4.6 Description of the functioning cycle .................. 36 TRANSPORT AND INSTALLATION ....................38 5.1 Packaging ...........................
  • Page 5 PIZZA OVEN mod. TLV45 G Errore. Il segnalibro non è definito. 6.4.3 Adjusting the sliding caps MAINTENANCE ..........................79 7.1 Safety warnings for maintenance ..................79 7.2 Maintenance status ......................80 7.3 Ordinary Maintenance ....................... 81 7.3.1 Controls and Inspections 7.3.2 Cleaning 7.4 Extraordinary Maintenance ....................
  • Page 6 EC-compliant use and warning instructions PAGE INTENTIONALLY EMPTY Page 6 CHAPTER 0 – INDEX...
  • Page 7: Identification

    PIZZA OVEN mod. TLV45 G Chapter 1 IDENTIFICATION CHAPTER 1 – IDENTIFICATION Page 7...
  • Page 8: Manufacturer Identification

    Identification plate The machine has an identification plate located on the side panel. On the plate there are the details of the machine to be mentioned in case of need to the OEM ALI GROUP S.r.l a socio unico. PROHIBITION! It is absolutely forbidden to remove the CE identification plate and/or replace it with other plates.
  • Page 9: Declaration Of Conformity Ce (Fac-Simile)

    DECLARATION OF CONFORMITY - DECLARATION UE DE CONFORMITE UE-KONFORMITÄTSERKLÄRUNG - DECLARACIÓN UE DE CONFORMIDAD' OEM ALI Group S.r.l. a Socio Unico - Viale Lombardia, 33 46012 BOZZOLO (MN) Italia Tel.: +39 0376 - 910511 - Fax: +39 0376 - 910545 Dichiara che il modello - It is hereby declared that model - Déclare que le modèle...
  • Page 10: Reference Directives

    OEM ALI GROUP S.R.L A SOCIO UNICO provides the introduction on the market of the machine by equipping it and accompanying it with: CE Marking CE Declaration of Conformity (Documentation drawn up in paragraph 1.7.4 of the Machines Directive...
  • Page 11: Warranty

    PIZZA OVEN mod. TLV45 G 1.6. Warranty The full terms of the warranty are included in the purchase contract. CHAPTER 1 – IDENTIFICATION Page 11...
  • Page 12 EC-compliant use and warning instructions PAGE INTENTIONALLY EMPTY CHAPTER 1 – IDENTIFICATION Page 12...
  • Page 13 PIZZA OVEN mod. TLV45 G Chapter 2 PRELIMINARY INFORMATION CHAPTER 2 – PRELIMINARY INFORMATION Page 13...
  • Page 14: Preliminary Information

    2.4. Updates If the oven needs functional modifications or replacements, OEM ALI GROUP S.r.l a socio unico is responsible for reviewing or updating the manual. The Manufacturer is responsible for delivering the manual update. The user is also responsible for ensuring that, if this document is modified by the Manufacturer, the updated versions of the manual are actually present at the points of use.
  • Page 15: Symbols Used In Manual

    PIZZA OVEN mod. TLV45 G 2.6. Symbols used in manual SYMBOL DEFINITION Symbol used to identify warnings that are important for the safety of the operator and/or machine. Symbol used to identify information of particular importance in the manual. The information also relates to the safety of personnel involved in the use of the machine.
  • Page 16: Operators

    EC-compliant use and warning instructions 2.7. Operators In order to establish with certainty what are the skills and qualifications of the operators involved in the various tasks (starting, cleaning, routine maintenance), see the following table: DEFINITION Qualification Part of the User’s staff trained and machine-enabled for production purposes for the activities for which it was built and supplied.
  • Page 17: Glossary Of The Terms Used

    PIZZA OVEN mod. TLV45 G Glossary of the terms used In manuals you can find a technical terminology or with an unusual meaning. The following explains the used terms and abbreviations: TERM DEFINITION Components or equipment not connected to the machines that allow, located between the machine and the load or on the load itself, the grasp of the load.
  • Page 18 EC-compliant use and warning instructions TERM DEFINITION eliminated or for risks that cannot be sufficiently reduced during design. We distinguish: • active protection that the operators themselves must activate (emergency stops for example) and/or wear (PPE); • passive protection that intervenes even without human command. Physical barrier, designed as part of the machine, to provide protection.
  • Page 19 PIZZA OVEN mod. TLV45 G PAGE INTENTIONALLY EMPTY CHAPTER 2 – PRELIMINARY INFORMATION Page 19...
  • Page 20 EC-compliant use and warning instructions Chapter 3 SAFETIES Page 20 CHAPTER 2 – PRELIMINARY INFORMATION...
  • Page 21: Safeties

    PIZZA OVEN mod. TLV45 G 3. SAFETIES 3.1. General Safety Warnings This chapter aims at informing people in charge of production and maintenance about any significant risk or danger and on the general and specific precautions to take in order to eliminate or neutralize them. This chapter includes information and instructions concerning: •...
  • Page 22: Obligations And Prohibitions

    • use the equipment outside the allowed environmental conditions (see “chapter 5”). ATTENTION OEM ALI GROUP S.R.L A SOCIO UNICO shall not be held responsible for damages caused to people or objects if: • the equipment has not been used in an allowed environment;...
  • Page 23: Individual Protection Devices

    PIZZA OVEN mod. TLV45 G 3.3. Individual protection equipment When you work near the machine, both for assembly operations, and for maintenance and/or regulation operations, you must strictly comply with the general anti-injury rules, for this it will be important to use the individual protection equipment (P.P.E.) required for each operation.
  • Page 24: Noise

    EC-compliant use and warning instructions 3.4. Noise Noise measurements were made in accordance with UNI EN 11200 and UNI EN ISO 3746 standards. During operating cycles, the staff noise exposure is less than 80 dB. The actual noise level of the machine installed during operation at the site in a production process is different from that detected because the noise is affected by certain factors such as: •...
  • Page 25: Safety Devices

    PIZZA OVEN mod. TLV45 G Safety devices The machine has safety devices described in the following table. For the location of these devices, refer to the drawing below the table. TERM DESCRIPTION POS. The red mushroom-shaped button should be pressed to stop the machine from working in case of: Emergency button •...
  • Page 26: User Safety Areas

    EC-compliant use and warning instructions User safety areas The areas around the machine are divided as follows: DESCRIPTION TERM These are the areas where the user and other operators can perform control and command operations of the cyclical functions of the machine both automatically Command areas and semi-automatically, acting on the appropriate control panels or for the execution of the manual operations.
  • Page 27: Residual Risks

    (unless the risk refers to the equipment as a whole). Practical information is provided as to how to avoid the risk and use the personal protective equipment required by OEM ALI GROUP S.R.L a socio unico appropriately. DESCRIPTION AND PROCEDURAL INFORMATION RISK Contact of people with elements under tension.
  • Page 28: Applied Safety Pictograms

    ATTENTION It is strictly forbidden to remove the pictograms present on the equipment. OEM ALI GROUP S.R.L a socio unico shall not be held responsible for the safety of the equipment in case this prohibition is not observed. ATTENTION The user must replace the pictograms that, because of wear and tear, have become unreadable.
  • Page 29 PIZZA OVEN mod. TLV45 G PAGE INTENTIONALLY EMPTY CHAPTER 2 – PRELIMINARY INFORMATION Page 29...
  • Page 30 EC-compliant use and warning instructions Chapter 4 DESCRIPTION OF THE EQUIPMENT Page 30 CHAPTER 3 – SAFETIES...
  • Page 31: Description

    Any use of the equipment different from the one it is intended for is to be regarded as improper use and must be previously authorized in writing by OEM ALI GROUP S.R.L a socio unico. IMPORTANT! An improper use of the equipment excludes OEM ALI GROUP S.R.L a socio unico from any responsibility it may have. CHAPTER 5 – TRANSPORT AND INSTALLATION...
  • Page 32: Technical Data

    EC-compliant use and warning instructions Technical data GENERAL DATA 350°C Max temp. N° pizzas /hour Ø 33 N° pizzas / hour Ø 45 0,30 min (MIN) - 20 min (MAX) Baking time inside the chamber POWER SUPPLY DATA 400V (3F + N + PE) Voltage 50/60Hz Frequency...
  • Page 33 PIZZA OVEN mod. TLV45 GAS TECHNICAL DATA TABLE TYPE OF GAS G25/G25.1 G30/G31 Nominal power 20 / 25 mbar 20 / 25 mbar 29 / 50 mbar (mbar) Nominal power (kW) Reduced power (kW) Mix (mm) Nozzle (mm) TLV45 G IGN Cold (%) IGN Hot (%) MIN (%)
  • Page 34: Layout Measures

    EC-compliant use and warning instructions Layout measures Page 34 CHAPTER 5 – TRANSPORT AND INSTALLATION...
  • Page 35: Main Components

    PIZZA OVEN mod. TLV45 Main components The oven is made up by the following key parts: DESCRIPTION POS. Baking chamber Net conveyor belt Control panel Sliding cap Chamber door CHAPTER 5 – TRANSPORT AND INSTALLATION Page 35...
  • Page 36: Description Of The Functioning Cycle

    EC-compliant use and warning instructions Description of the functioning cycle The equipment is a professional oven used for baking pizza, focaccia, bruschetta continuously. The baking can be done using special pans, baking trays, or circular supports in aluminum or stainless-steel metal mesh or directly on the mesh tape of the oven.
  • Page 37 PIZZA OVEN mod. TLV45 Chapter 5 TRANSPORT AND INSTALLATION CHAPTER 5 – TRANSPORT AND INSTALLATION Page 37...
  • Page 38: 5: Transport And Installation

    Packaging The machine is shipped by OEM ALI GROUP S.R.L A SOCIO UNICO from the factory to the customer. Depending on the distance of the transport, the customer's specific requests and the residence time of the load in the packaging, the machine is shipped in the following ways: •...
  • Page 39: Packaging Disposal

    PIZZA OVEN mod. TLV45 5.1.3 Packaging disposal The packaging is an integral part of the supply and is not collected, so the disposal is in charge to the buyer. Any disposal or destruction must take place in accordance with the regulations in the user's country, considering the nature of the materials: •...
  • Page 40: Transportation And Handling

    EC-compliant use and warning instructions Transportation and handling OEM ALI GROUP S.R.L A UNICO SOCIO, considering the ways of transport, uses appropriate packaging and fixtures to ensure integrity and storage during transport. When receiving the machine, verify that no part has been damaged during transport and/or handling.
  • Page 41 PIZZA OVEN mod. TLV45 TRANSPORT BY FORKLIFT Conductor of lifting equipment Operator qualification Necessary PPE Forklift Lifting equipment None Tools to use ATTENTION! Use only suitable and approved lifting means, compatible for the size and weight of the machine. ATTENTION! Make sure no one is under and within the range of the lifting mean.
  • Page 42 EC-compliant use and warning instructions TRANSPORT WITH GRU / HOIST Conductor of lifting means Operator qualification Required PPE Crane / hoist Lifting mean Straps Tools to use ATTENTION! Use only suitable and approved lifting means, compatible for the size and weight of the machine; do not use steel ropes to avoid damaging the body of the machine.
  • Page 43: Installation

    PIZZA OVEN mod. TLV45 Installation 5.3.1 Predisposition charged to the customer Except for any different contractual agreements, it is normally charged to the customer the predisposition: • Locals (including masonry works, such as foundations or funnels if required, lighting); • Power systems up to the power points of the machine, in accordance with the rules in the country of installation and/or required by the Manufacturer.
  • Page 44 If there are shadows or differences in height, it will be up to the user to set up appropriate lighting devices. If these requirements are not met, OEM ALI GROUP S.R.L a socio unico disclaims any responsibility. Page 44 CHAPTER 5 – TRANSPORT AND INSTALLATION...
  • Page 45: Oven Positioning

    PIZZA OVEN mod. TLV45 5.3.3 Oven positioning IMPORTANT! Place the oven in a way to prevent food from being adversely affected by air currents, dust, leak- derived liquids or condensation, or aerosols. DANGER! The oven MUSTN’T BE INSTALLED next to flammable walls such as furniture, walls, partitions, wooden coatings, etc..
  • Page 46: Assembly

    EC-compliant use and warning instructions 5.3.4 Assembly The assembly of the oven includes two types of configuration: SINGLE DECK OVEN DOUBLE DECK OVEN Note! There is an assembly with stand (optional) Page 46 CHAPTER 5 – TRANSPORT AND INSTALLATION...
  • Page 47 PIZZA OVEN mod. TLV45 5.3.4.1 Single-deck oven assembly Required PPE Forklift / Crane / Hoist Lifting mean Tools to use To assemble the single-deck oven, follow these steps: ACTION STEP Lift the oven as described in the section "Transport". Place the oven on the counter or in the zone predisposed to operation. Fix the four caps (A) at the top of the oven.
  • Page 48 EC-compliant use and warning instructions 5.3.4.2 Double-deck oven assembly Required PPE Forklift / Crane / Hoist Lifting mean Tools to use To assemble the double-deck oven, follow the steps below: ACTION STEP TOP OVEN: Screw the caps (A). BOTTOM OVEN: Screw n°4 screws M10 (B) in the top section of the oven. Lift the top oven and place it on the bottom oven, checking the coupling between the heads of the screws and the relevant holes.
  • Page 49: Connections

    PIZZA OVEN mod. TLV45 Connections For the starting of the oven, the necessary connections to local networks must be ensured: • The electrical power supply system must comply with what is indicated by the local national regulations in force and equipped with efficient earthing. •...
  • Page 50 EC-compliant use and warning instructions ATTENTION! Do not operate with hands and damp objects. In the event of a fire, do not use water on electrical components. IMPORTANT! The electrical connection is provided with a cable, which must be connected to the power grid by specialized personnel (electrician).
  • Page 51 PIZZA OVEN mod. TLV45 Check that the appliance is set up for the type of gas with which it will be powered, indicated on the TECHNICAL DATA PLATE. Before making the gas connection, check that the supply pressure of the equipment is the correct one, shown in the specific table - TYPES OF GAS-PRESSURE -, the aforementioned pressure must be guaranteed over time.
  • Page 52 EC-compliant use and warning instructions • Once the operations described have been completed, close the network shutter (Fig. 1). Gas inlet pressure detection • Unscrew the closing cap of the inlet pressure socket on the gas valve, insert the tube of the instrument used for the measurement onto the outlet of the socket itself (Fig.
  • Page 53 PIZZA OVEN mod. TL ATTENTION! The pressure must be measured with all chambers in operation. Make sure that other gas appliances connected in the work environment do not modify or influence the pressure data detected. ATTENTION! Once the closing cap has been screwed in, make sure that there are no gas leaks. CHAPTER 6–...
  • Page 54 EC-compliant use and warning instructions Chapter 6 CONTROLS AND USE Page 54 CHAPTER 6 – COMMANDS AND USE...
  • Page 55: Controls And Use

    Using the oven for a different purpose than those indicated by the manufacturer may cause serious harm to people and/or things and/or animals. OEM ALI GROUP S.R.L A SOCIO UNICO is not responding for damages caused by improper use of the oven.
  • Page 56: Controls

    EC-compliant use and warning instructions Controls To follow are the control devices present on the equipment: BUTTON DESCRIPTION POS. The red button must be pressed to stop the equipment in case: • the operator is in danger Emergency button • the equipment is in danger It allows to read, select and change the different parameters present Operating panel...
  • Page 57: Operator's Panel

    PIZZA OVEN mod. TL Operator’s panel The equipment is controlled through an operator’s panel – placed on the side of the entry point – which makes it possible to manage the equipment. To follow are the controls present on the equipment: BUTTON DESCRIPTION POS.
  • Page 58 EC-compliant use and warning instructions 6.3.1 Startup screen This screen appears to the operator when the oven is turned on. FUNCTION DESCRIPTION POS. Hours Indicates the current time. Version The software version currently in use. Press the relevant button to turn on the oven and access the "Main screen".
  • Page 59: Main Screen

    PIZZA OVEN mod. TL 6.3.2 Main screen FUNCTION DESCRIPTION POS. Set Temperature Set baking temperature (Set Point). Temperature Current temperature inside the oven. Belt start/stop It allows to start or stop rotation of the belt. Speed of net belt Display and change the belt speed. Shutdown Press the relevant button to turn off the oven.
  • Page 60: User Menu" Screen

    EC-compliant use and warning instructions 6.3.3 “USER MENU” Screen FUNCTION DESCRIPTION POS. Press the relevant button to access the date and time screen. Date and time Press the relevant button to access the self-ignition screen. Self-ignition Press the relevant button to access the pyrolysis screen. Pyro Press the relevant button to access the Eco screen.
  • Page 61 PIZZA OVEN mod. TL 6.3.3.1 “PYRO” Screen FUNCTION DESCRIPTION POS. Activation of the pyrolysis FUNCTION. The temperature reaches 400°C and the timer is set on 20 minutes. Pyrolysis Once the pyrolysis is over, the oven is switched off automatically. Press the relevant button to return to the previous screen. Back button CHAPTER 6–...
  • Page 62 EC-compliant use and warning instructions 6.3.3.2 “DATE and TIME” screen FUNCTION DESCRIPTION POS. Setting up of current date. Date Setting up of current time. Time Press the relevant button to return to the previous screen. Back button Page 62 CHAPTER 6 – COMMANDS AND USE...
  • Page 63 PIZZA OVEN mod. TL 6.3.3.3 “AUTO-IGNITION” SCREEN FUNCTION DESCRIPTION POS. Setting of automatic switch-on and switch-off times for as many as 7 days at most. Auto ignition times A functioning program is combined with every switch-on and switch- off. Enabling / disabling the auto ignition FUNCTION. Auto ignition ON/OFF Press the relevant button to return to the previous screen.
  • Page 64 EC-compliant use and warning instructions 6.3.3.4 “PROGRAM SCREEN” This screen is accessed by pressing on any P0-P9 program on the main screen. FUNCTION DESCRIPTION POS. Auto-start programs Oven self-ignition programs. Back button Press the relevant button to return to the previous screen. Save button Press the relevant button to save the settings of the selected program.
  • Page 65 PIZZA OVEN mod. TL 6.3.3.5 “SET TEMPERATURE” Screen This screen is accessed by pressing the temperature icon on the main screen. FUNCTION DESCRIPTION POS. Set temperature Display of the set temperature. “+” (Plus) button Press the relevant button to increase the set temperature. “-“...
  • Page 66 EC-compliant use and warning instructions 6.3.3.6 “BELT SPEED SETTING” Screen This screen is accessed by pressing the belt speed icon on the main screen. FUNCTION DESCRIPTION POS. Belt Timer Displaying the timer set for the belt. “+” (Plus) button Press the relevant button to increase the set timer. “-“...
  • Page 67 PIZZA OVEN mod. TL 6.3.3.7 “BELT SPEED SETTING” Screen FUNCTION DESCRIPTION POS. Temperature Display of the instantaneous temperature in the oven. ECO indicator Eco mode screen display. Back button Press the relevant button to return to the previous screen. Once you enter the "ECO MODE" screen the oven will begin to operate with a maximum temperature equal to half the set temperature.
  • Page 68 EC-compliant use and warning instructions 6.3.3.8 “DEFROST” Setup Screen FUNCTION DESCRIPTION POS. Temperature Display of the instantaneous temperature in the oven. Defrost temperature Settable temperature for the Defrost function. Direction Conveyor belt Press the relevant button to reverse the direction of the belt. Belt start/stop Allows you to start or stop the rotation of the product transport belt.
  • Page 69 PIZZA OVEN mod. TL 6.3.3.9 SAVING PROGRAMS 1. After modifying any parameter (tape timer, temperature, etc.), the indication of the program in use will begin to flash (e.g. P0). This indicates that a parameter has been changed but has not been saved. 2.
  • Page 70 EC-compliant use and warning instructions 6.3.3.10 SET AUTO-IGNITION In the “USER MENU” screen of the display, press on the “SELF-START” item: Once you have entered the “AUTO - IGNITIONS” screen, enable them by pressing the ON/OFF button: Once enabled, press on the time column to select the desired switch-on time on the desired day (1 corrisponds to Monday, 7 to Sunday): Page 70 CHAPTER 6 –...
  • Page 71 PIZZA OVEN mod. TL Once the day has been selected, select the desired time using the + and - buttons. Once you have chosen the time, press the back button to confirm: Once you have selected the time, press in the program column which program you want to associate with that time: Once the programs column has been selected, in the new screen select which program to set and press back to confirm:...
  • Page 72: How To Use It

    EC-compliant use and warning instructions 6.3.4 “ALARM” list IMPORTANT: ALL MAINTENANCE ACTIVITIES MUST BE CARRIED OUT BY COMPETENT AND AUTHORIZED PERSONNEL AND ESPECIALLY WITH THE OVEN COLD, NOT ELECTRICALLY POWERED (MAIN SWITCH SET TO “0” - “OFF”) AND MAIN GAS VALVE CLOSED. ALARM RESTORE IMAGE...
  • Page 73: Preliminary Checks

    PIZZA OVEN mod. TL 6.4 Usage procedures 6.4.1 Preliminary checks Before proceeding with the start up of the oven, you must perform the following checks: • Check that the oven is positioned on a top able to support its weight. •...
  • Page 74: Starting Procedure

    EC-compliant use and warning instructions 6.4.3 Starting procedure When starting the oven, always consider the following: • If the “AUTO-IGNITION” function is set, the oven will automatically turn on at the chosen time, keeping the parameters set for the weekly schedule. IMPORTANT If the weekly schedule has not been set, the oven will turn on keeping the last set programme.
  • Page 75: Restart Procedure Following Emergency Shutdown

    PIZZA OVEN mod. TL 6.4.4 Restart procedure following emergency shutdown To restart the machine following an emergency shutdown, follow the steps as described: ACTION STEP Identify and resolve the issue that led to an emergency shutdown. Undock the emergency button that was pressed. Wait for the display to turn on.
  • Page 76 EC-compliant use and warning instructions 6.4.6 Adjusting the sliding caps ATTENTION High temperatures: danger of burns. The sliding caps can reach high temperatures; adjust height by using proper personal protection equipment. In order to adjust the sliding caps, proceed as follows: ACTION STEP Grab the knobs (pos.1) by moving the cap on one side in order to lock movement.
  • Page 77 PIZZA OVEN mod. TL PAGE INTENTIONALLY EMPTY CHAPTER 6– COMMANDS AND USE Page 77...
  • Page 78 EC-compliant use and warning instructions Chapter 7 MAINTENANCE Page 78 CHAPTER 7 – MAINTENANCE...
  • Page 79: Maintenance

    OEM ALI GROUP S.R.L A SOCIO UNICO. OEM ALI GROUP S.R.L A SOCIO UNICO shall not be held responsible for any damage to people or objects, if resulting from operations either different from those described or performed differently from what stated.
  • Page 80: Maintenance Status

    EC-compliant use and warning instructions From an operational point of view, maintenance operations of this oven can be divided in two main categories: All operations that the service people must perform preventively in order to Ordinary guarantee the proper functioning of the equipment over time; ordinary Maintenance maintenance includes inspections, check, adjustment, cleaning and lubrication.
  • Page 81: Ordinary Maintenance

    PIZZA OVEN mod. TL Ordinary Maintenance When the equipment is delivered to the user, it is already adjusted so as to work properly; however, in order to guarantee its good functioning over time, you must perform controls as well as preventive and recurring maintenance operations.
  • Page 82: Cleaning

    EC-compliant use and warning instructions 7.3.1.3 Check gas burner Check and possible replacement of the flame detection ignition plugs. Visual inspection of the combustion chamber and possible cleaning inside (with aspirator). 7.3.1.4 Combustion control Control of combustion parameters using the appropriate exhaust fume analysis tool. ATTENTION! The maintenance operations described above must be carried out by specialized personnel.
  • Page 83 PIZZA OVEN mod. TL ACTION Extract the trays (pos.1) placed on the entry and exit spots of the oven. Proceed with cleaning. When cleaning is over, put the trays back in their place. CHAPTER 7 – MAINTENANCE Page 83...
  • Page 84 EC-compliant use and warning instructions 7.3.2.3 Cleaning of cooling fans If on the oven display you read the alarm “Overtemperature technical space/power card” it means that the fans must be cleaned. ATTENTION Perform the operation when the oven is turned off and de-energized (main switch placed on “0” - “OFF”).
  • Page 85: Extraordinary Maintenance

    OEM ALI GROUP S.R.L a socio unico or the authorized Service Center will assess the situation and will agree with the service people upon the kind of intervention to perform, choosing the best solution among the following two: •...
  • Page 86 EC-compliant use and warning instructions 7.4.1.1 REACTIVATION OF SAFETY THERMOSTAT ATTENTION Carry out the operation with the oven turned off and disconnected from the electricity / gas mains (main switch placed on “0” - “OFF”). In order to reactivate the safety thermostat, proceed as follows: ACTION STEP Unscrew the fixing screws placed along the perimeter of the panel (A).
  • Page 87 PIZZA OVEN mod. TL 7.4.1.2 REPLACING THE POWER CABLE ATTENTION If the power cable is damaged, it must be replaced by the manufacturer or its technical assistance service or in any case by a person with similar qualifications, in order to prevent any risk. ACTION STEP Unscrew the fixing screws placed along the perimeter of the panel (A).
  • Page 88 EC-compliant use and warning instructions PAGE INTENTIONALLY EMPTY Page 88 CHAPTER 7 – MAINTENANCE...
  • Page 89 PIZZA OVEN mod. TLV45 Chapter 8 PUTTING THE EQUIPMENT OUT OF ORDER AND DISPOSING OF IT CHAPTER 8 – PUTTING THE EQUIPMENT OUT OF ORDER Page 89 AND DISPOSING OF IT...
  • Page 90: Putting The Equipment Out Of Order And Disposing Of It

    EC-compliant use and warning instructions 8. PUTTING THE EQUIPMENT OUT OF ORDER AND DISPOSING OF IT ATTENTION! Only qualified staff can take care of dismantling and putting out of order the equipment. In particular, only the person in charge of the dismantling phase and of end-of-life disposal is allowed to: •...
  • Page 91: Disposal

    ATTENTION! To disassemble commercial parts or subcontracting material making up the equipment supplied by OEM ALI GROUP S.R.L A SOCIO UNICO, please refer to the relevant user manual supplied. According to the “WEEE” Directive 2012/19/EU, if the component/equipment purchased is marked with this symbol of a crossed-out rubbish bin with wheels, it means that, at the end of its useful life, the product must be collected separately from the other waste.
  • Page 92 EC-compliant use and warning instructions PAGE INTENTIONALLY EMPTY Page 92 CHAPTER 9 – ATTACHMENTS...
  • Page 93 PIZZA OVEN mod. TLV45 Chapter 9 ATTACHMENTS CHAPTER 8 – PUTTING THE EQUIPMENT OUT OF ORDER Page 93 AND DISPOSING OF IT...
  • Page 94: Attachments

    EC-compliant use and warning instructions 9 ATTACHMENTS Attachment list ELECTRICAL DIAGRAMS...
  • Page 95 PIZZA OVEN mod. TLV45...
  • Page 96 EC-compliant use and warning instructions Legend electrical diagram ABBREVIATION DESCRIPTION M2-M4 MOTOR MOTOR MTV EMERGENCY BUTTON TEMPERATURE PROBE SAFETY THERMOSTAT CnM1–CnM2 CONNECTOR IMP SYSTEM SUPPORT OMEGA BAR 250mm Can1 ELECTRICAL CONDUIT DS1-DS4 SPACER GAS CONTROL UNIT ELECTRONIC BOARD ENCODER F1 10A-F2 10A FUSE SINGLE PHASE FILTER CONDENSER PE1-PE7...
  • Page 97 PIZZA OVEN mod. TLV45 PAGE INTENTIONALLY EMPTY...
  • Page 98 EC-compliant use and warning instructions...

Table of Contents