Rockwell Automation Allen-Bradley PowerFlex 520 Series User Manual
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Rockwell Automation Allen-Bradley PowerFlex 520 Series User Manual

Profinet adapter
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PowerFlex 520-series
PROFINET Adapter
Catalog Number 25-COMM-PNET2P
User Manual
Original Instructions

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Summary of Contents for Rockwell Automation Allen-Bradley PowerFlex 520 Series

  • Page 1 PowerFlex 520-series PROFINET Adapter Catalog Number 25-COMM-PNET2P User Manual Original Instructions...
  • Page 2 If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

  • Page 3: Table Of Contents

    Configure the Adapter on Your PROFINET Network ....... 29 Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 4 Adapter Parameters............73 Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 5 ............... . 85 Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 6 Table of Contents Notes: Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 7: Preface

    Ethernet Reference Manual, ENET-RM002 Describes basic Ethernet concepts, infrastructure components, and infrastructure features. CIP Security with Rockwell Automation Products Application Technique, Provides information on CIP Security, including which Rockwell Automation products support CIP publication SECURE-AT001 Security. Provides guidance on how to conduct security assessments, implement Rockwell Automation...
  • Page 8 Preface Notes: Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 9: Getting Started

    An RJ45 connector for a PROFINET network cable. Port 2 PROFINET network port Four status indicators that show the status of the connected drive, adapter, and network. Status indicators Troubleshoot Your Adapter on page 63 information on indicator states. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 10: Features

    Parameters icon in the toolbar. Compatible Products At the time of publication, the adapter is compatible with PowerFlex 525 (firmware revision 7.001 or later) and PowerFlex 523 drives (firmware revision 3.001 or later). Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 11: Required Equipment

    - Third-party PROFINET configuration software. • A computer connection to the PROFINET network. The adapter parameters can also be configured using the drive keypad interface (see Use the Drive Keypad to Access Parameters on page 23). Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 12: Safety Precautions

    ATTENTION: Risk of injury or equipment damage exists. The examples in this publication are intended solely for purposes of example. There are many variables and requirements with any application. Rockwell Automation does not assume responsibility or liability (to include intellectual property liability) for actual use of the examples shown in this publication.

  • Page 13: Quick Start

    • Control the adapter and connected drive using I/O. Multi-drive Mode Acyclic Messaging on page 59 • Monitor or configure the drive using Datalinks. • Monitor or configure the drive using acyclic messages. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 14 Chapter 1 Getting Started Notes: Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 15: Install The Adapter

    IMPORTANT When using the node address switches, set the network node address before power is applied because the adapter uses the node address it detects when it first receives power. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 16 ATTENTION: Risk of injury or death exists. The PowerFlex drive may contain high voltages that can cause injury or death. Remove all power from the PowerFlex drive, and then verify power has been removed before installing or removing an adapter. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 17: Connect The Adapter To The Drive

    Press and hold down the catch on both sides of the frame cover, then pullout and swing upwards to remove (Frames B...E only). b. Press down and slide out the top cover of the control module to unlock it from the power module. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 18 Hold the sides and top of the control module firmly, then pull out to separate it from the power module. 4. Insert the interface connector for the adapter into the header located at the back of the control module. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 19: Connect The Adapter To The Network

    NET A port of the adapter in the second drive. To connect additional drives, repeat this daisy chain connection in the same way. Figure 2 - PROFINET Wiring Example PowerFlex 520-series drives with 25-COMM-PNET2P adapter PROFINET controller Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 20: Use Mrp For Ring Network Topology

    Remove all power from the PowerFlex drive, and then verify power has been removed before installing or removing an adapter. Apply power to the drive. The adapter receives its power from the drive. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 21: Startup Status Indication

    1. Set the value of host parameter P046 [Start Source 1] to 4 “Network Opt”. 2. Set the value of host parameter P047 [Speed Reference1] to 4 “Network Opt”. PowerFlex 520-series drives support up to three control functions and three reference functions. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 22 Chapter 2 Install the Adapter For more information on how to set different combinations of the control and reference functions, see the PowerFlex 520-series Adjustable Frequency AC Drive User Manual, publication 520-UM001. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 23: Configure The Adapter

    IMPORTANT The device parameters can be accessed in the “N” (Network) group using the drive keypad. The parameters in the “N” group appear offset from the device parameter numbers that are referenced in this manual by 1000 (decimal) on the LCD display. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 24 Continue to press Esc to back out of the programming menu. If pressing Esc does not change the display, then b001 [Output Freq] is displayed. Press Enter or Sel to enter the group list again. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 25: Use A Him To Access Parameters

    1. Verify that the node address switches are set to a value other than 001…254 or 888. 2. Set the value of device parameter 05 [Net Addr Sel] to 2 “DCP”. 3. Reset the adapter for the setting to take effect. See Reset the Adapter on page Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 26: Use Adapter Parameters

    Host parameters C161 [Opt Data In 1]…C164 [Opt Data In 4] configure which parameters in the drive receive values from the network. To configure these parameters, set them to the parameter number you wish to correlate them to. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 27: Set A Fault Action

    If Multi-drive mode is used, the same fault action is used by the adapter for all the drives it controls (Drive 0...4). Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 28: Set The Fault Configuration Parameters

    After performing a Set Defaults action, you must enter 1 “Reset Module” or cycle power to the drive so that the new values take effect. Thereafter, this parameter is restored to a value of 0 “Ready”. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 29: Use Parameters To View The Adapter Status

    4. Use the configuration tool to add your adapter to your PROFINET network and configure it as a follower device. You can configure up to eight Datalinks for the adapter. 5. Save and download your project to the PROFINET gateway. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 30 Chapter 3 Configure the Adapter For an example of how to configure the PROFINET controller to connect to the PROFINET adapter, PROFINET Configuration on page Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 31: Use The I/O

    ATTENTION: Risk of injury or equipment damage exists. The examples in this publication are intended solely for purposes of example. There are many variables and requirements with any application. Rockwell Automation, Inc. does not assume responsibility or liability (to include intellectual property liability) for actual use of the examples shown in this publication.

  • Page 32: Use Logic Command/Status

    Attempting to write a negative value to the Speed Reference results in the drive ramping to maximum speed due to overflow. The direction of the drive can only be controlled programmatically with the appropriate bits (bits 4 and 5) in the Command Word. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 33: Use Datalinks

    Depending on the controller being used, the I/O connection can be disabled by doing the following: • Putting the controller in Program mode. • Placing the scanner in Idle mode. • Disconnecting the drive from the network. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 34 Chapter 4 Use the I/O Notes: Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 35: Profinet Configuration

    Create the Controller Project Speed Mode Example STL Network Command Example Read/Write Parameters Set the Computer IP Address Configure the computer with a static IP address, such as 192.168.16.201 as shown in the following example. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 36: Create The Controller Project

    Create a project in the controller and configure it to detect and connect to the drive. 1. Launch the SIMATIC STEP 7 software and create a new project. 2. Select Open the project view. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 37 Chapter 5 PROFINET Configuration 3. Select Options -> Manage general station description files (GSD). 4. Enter the source path where your GSDML file is located, then select the GSDML to install. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 38 5. After installation is complete, verify that the PowerFlex 520-series drive and PROFINET adapter information appears in the Devices and Networks folder. If the information does not appear, reinstall the GSDML file. 6. Double-click Add new device. The Add new device dialog appears. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 39 Chapter 5 PROFINET Configuration 7. Select the controller and version, then click OK. 8. The project is updated with the selected controller. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 40: Configure The Controller

    1. Click the Network View tab, then drag the RA I/O Template object from the Catalog viewer and drop the object next to the controller as shown. 2. Click and drag from the controller to the RA I/O Template object to draw a connecting line between them. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 41 5. Click Ethernet address and enter the IP address and Subnet mask of the PROFINET adapter. IMPORTANT The IP address of the PROFINET adapter must be different from the IP address of the computer. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 42 Chapter 5 PROFINET Configuration 6. Right-click the controller and select Compile -> Hardware and software (only changes). 7. Click Online -> Download to device. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 43 10. If the project downloads successfully, no error messages appear on the LCD display on the controller, and the IP address of the connected PROFINET adapter is shown. Status indicator IP address of PROFINET adapter Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 44: Speed Mode Example

    Logic Command/Reference valid If the bit is set, the controller supplies the associated data in the packet to the destination drive. If the bit is cleared, the drive does not use the data. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 45: Stl Network Command Example

    This section provides an example of how to insert an STL (Standard Template Library) instruction into the controller program. Example 1. Right-click an empty space in the program, then select Insert STL network. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 46 M41.7 M31.7 INDEX 16#4d2 INDEX 16#4d2 MLEN DONE M41.1 VALID M31.1 BUSY M41.2 BUSY M31.2 ERROR M41.3 ERROR M31.3 STATUS MD46 STATUS MD36 RECORD P#M50.0 BYTE 6 MW34 — RECORD P#M60.0 BYTE 26 Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 47 4. The values for your data blocks should match the values shown in this example. DB53: - LEN = 2 - RECORD = P#M50.0 BYTE 6 DB52: - MLEN = 26 - RECORD = P#M60.0 BYTE 26 Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 48: Read/Write Parameters

    This section provides examples on how to read and write both synchronous and asynchronous parameters. Synchronous Parameters 1. In the Device overview tab, double-click IN/OUT_1 to configure its properties. 2. Select I/O addresses and set the Start address for both Input address and Output address to Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 49 A443 [Decel Time 3] are read through IW23, IW35, IW27, and IW29 respectively. - Host parameters P041 [Accel Time 1], P042 [Decel Time 1], A442 [Accel Time 2], and A443 [Decel Time 3] are written through QW23, QW25, QW27, and QW29 respectively. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 50 Bit 2 Bit 1 Bit 0 Datalink 4 valid Datalink 3 valid Datalink 2 valid Datalink 1 valid Logic Command/Reference valid 7. Click Go online, then click Monitor all. Go online Monitor all Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 51 8. Select %QW23, %QW25, %QW27, and %QW29, then click Modify all values once and now. Modify all values once and now %QW23, %QW25, %QW27, and %QW29 writes to the drive, then %IW23, %IW25, %IW27, and %IW29 reads the parameters (little-endian format) from the drive. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 52: Asynchronous Parameters

    4096…8191 (0x1000…0x1FFF) Device (Adapter) Parameters 1…4096 8192…12287 (0x2000…0x2FFF) DSI Parameters 1…4096 Write Query Field Name Value (Hex) Reserved Function Index Range Address Hi Index Range Address Lo Write Value Hi Write Value Lo Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 53 Field Name Value (Hex) Reserved Reserved Function Function Index Range Address Hi Byte Count Index Range Address Lo Read Value Hi Number of Words Hi Read Value Lo Number of Words Lo — Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 54 Chapter 5 PROFINET Configuration Notes: Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 55: Use Multi-Drive Mode

    ATTENTION: Risk of injury or equipment damage exists. The examples in this publication are intended solely for purposes of example. There are many variables and requirements with any application. Rockwell Automation does not assume responsibility or liability (to include intellectual property liability) for actual use of the examples shown in this publication.

  • Page 56: System Wiring

    System Wiring To daisy chain drives to the PowerFlex 525 drive, the AK-U0-RJ45-TB2P terminal block connector can be used for easy installation. The AK-U0-RJ45-TB2P comes with five terminal block connectors and two terminating resistors. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 57: Understand The I/O Image

    Message Message Handler Buffer If a daisy chained drive is disconnected from the RS-485 (DSI) network or powered down, the Logic Status and Feedback words for the affected drive is set to zero. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 58: Configure The Rs-485 Network

    Logic Command 4/ Logic Command 3/ Logic Command 2/ Logic Command 1/ Logic Command 0/ Logic Reference 4 valid Logic Reference 3 valid Logic Reference 2 valid Logic Reference 1 valid Logic Reference 0 valid Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 59: Multi-Drive Mode Acyclic Messaging

    Device (Adapter) Parameters 1…4096 8192…12287 (0x2000…0x2FFF) Follower Drive 1 Parameters 1…4096 12288…16383 (0x3000…0x3FFF) Follower Drive 2 Parameters 1…4096 16384…20479 (0x4000…0x4FFF) Follower Drive 3 Parameters 1…4096 20480…24575 (0x5000…0x5FFF) Follower Drive 4 Parameters 1…4096 24576…32767 (0x6000…0x7FFF) Reserved Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 60 Device (Adapter) Parameters 1…4096 8192…12287 (0x2000…0x2FFF) DSI Parameters 1…4096 12288…16383 (0x3000…0x3FFF) Follower Drive 2 Parameters 1…4096 16384…20479 (0x4000…0x4FFF) Follower Drive 3 Parameters 1…4096 20480…24575 (0x5000…0x5FFF) Follower Drive 4 Parameters 1…4096 24576…32767 (0x6000…0x7FFF) Reserved Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 61: Additional Information

    If any of the daisy chained drives (Drive 1…4) are powered down, the respective input image (Logic Status and Feedback) is set to zero. Status information does not indicate that there is a fault at the node, and the I/O connection is not dropped. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 62 Chapter 6 Use Multi-drive Mode Notes: Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 63: Troubleshoot Your Adapter

    PowerFlex 525 Frame A shown ENET LINK EtherNet/IP Table 21 - Status Indicators Item Status Indicator Description PORT DSI connection status Adapter status NET A Network connection status NET B Adapter transmission status Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 64: Port Status Indicator

    The adapter is properly connected to network A, but there is no Flashing green No action required. This status indicator turns steady green. communication activity on that port. The adapter is properly connected and communicating on Steady green No action required. network A. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 65: Net B Status Indicator

    View Adapter Diagnostic If you encounter unexpected communications problems, the adapter’s diagnostic items may help you or a Rockwell Automation personnel can help you to troubleshoot the problem. The diagnostic Items parameters for the PROFINET adapter can be viewed using the PowerFlex 22-HIM-A3/-C2S HIM or Connected Components Workbench software.
  • Page 66 The present value of the Reference being transmitted to drive 4 by this adapter. Drv 4 Logic Sts The present value of the Logic Status being received from drive 4 by this adapter. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 67 Boot Flash Count A count of the number of times the boot firmware has been flash updated. App Flash Count A count of the number of times the application firmware has been flash updated. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 68: View And Clear Events

    Many events in the event queue occur under normal operation. If you encounter unexpected communications problems, the events may help you or Rockwell Automation personnel can help you to troubleshoot the problem. The following table describes the events that may appear in the event queue.
  • Page 69 The network link was removed from the adapter on its PROFINET network port 2. 65...68 Reserved — The adapter’s network address configuration parameters are invalid, or the network Invalid Net Cfg address that is provided by the DHCP server is invalid. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 70 Chapter 7 Troubleshoot Your Adapter Notes: Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 71: Specifications

    (1) For more information, see the PowerFlex 520-series Adjustable Frequency AC Drive User Manual, publication 520-UM001. Regulatory Compliance See the PowerFlex 520-series Adjustable Frequency AC Drive User Manual, publication 520-UM001 for regulatory compliance information. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 72 Appendix A Specifications Notes: Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...

  • Page 73: Adapter Parameters

    Default: 0 Reset the adapter for the settings to take effect. Minimum: 0 Maximum: 255 192.168.1.62 Type: Read/write [IP Addr Cfg 1] [IP Addr Cfg 2] [IP Addr Cfg 3] [IP Addr Cfg 4] Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 74 ATTENTION: Risk of injury or equipment damage exists. If the adapter is transmitting I/ O that controls the drive, the drive may fault when you reset the adapter. Determine how your drive responds before resetting the adapter. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 75 Selects whether the NET B status indicator displays the DCP signal or Net 1 = NET B status B status. Type: Read/write (1) When the drive is in Protected Mode, this parameter cannot be changed. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 76 Appendix B Parameters Notes: Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 77 (2) A Not Stop condition (logic bit 0 = 0) must first be present before a 1 = Jog condition will jog the drive. A transition to a 0 stops the drive. (3) To perform this command, the value must switch from 0 to 1. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 78 1 = Controlled by Active Com 0 = Not Controlled by Active Com Operation Command 1 = Controlled by Active Com 0 = Not Locked Parameters 1 = Locked Digital Input 1 Status – Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 79 1 = Sync Hold 0 = Not Sync Ramp Sync Ramp 1 = Ramp Sync 0 = Traverse On Traverse 1 = Traverse Off 0 = Not Traverse Decel Traverse Decel 1 = Traverse Decel Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 80 Appendix C Logic Command/Status Words Notes: Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 81 A device on a network that connects an individual network to a system of networks. When a node Gateway needs to communicate with a node on another network, a gateway transfers the data between the Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 82 The Logic Status is used to monitor the PowerFlex 520-series drive (for example, operating state, motor direction). It consists of one 16-bit word of input from the adapter to the network. The definitions of the bits in this word are shown in Appendix Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 83 (255.255.255.192). This mask indicates that 26 bits are used to identify the network and 6 bits are used to identify devices on each network. Instead of one physical Class C network with 254 devices, this subnet mask divides it into four networks with up to 62 devices each. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 84 Zero data results in the drive receiving zero as values for Logic Command, Reference, and Datalink data. If the drive was running and using the Reference from the adapter, it stays running but at zero Reference. Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 85 16 configure 26 definition 81 datalinks 26 diagnostic items definition 83 adapter 65 Logic Command/Status bit definitions 78 definition 82 in I/O image 31 equipment required 11 user-supplied 11 events viewing/clearing 68 Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 86 10 view adapter status 29 PROFINET configure adapter 29 connect to network 19 definition 83 multi-drive mode 59 Reference/Feedback definition 83 in I/O image 31 scaling example 32 ring topology network example 20 Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 87 PowerFlex 520-series PROFINET Adapter User Manual Rockwell Automation Publication 520COM-UM005A-EN-P - November 2022...
  • Page 88 At the end of life, this equipment should be collected separately from any unsorted municipal waste. Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec. Allen-Bradley, Connected Components Workbench, ControlFLASH, ControlFLASH Plus, DriveExecutive, DriveExplorer, expanding human possibility, FactoryTalk, PowerFlex, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.

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