Rockwell Automation Allen-Bradley PowerFlex 520 Series Manuals

Manuals and User Guides for Rockwell Automation Allen-Bradley PowerFlex 520 Series. We have 3 Rockwell Automation Allen-Bradley PowerFlex 520 Series manuals available for free PDF download: User Manual

Rockwell Automation Allen-Bradley PowerFlex 520 Series User Manual (272 pages)

Adjustable Frequency AC Drive

Brand: Rockwell Automation | Category: DC Drives | Size: 33.83 MB

Table of Contents
3
About this Publication
9
Download Firmware, AOP, EDS, and Other Files
9
Preface

9
- Summary of Changes
  9
- Additional Resources
  10
- Download Files
  10
- Who Should Use this Manual
  10
- Manual Conventions
  11
- Drive Frame Sizes
  12
- General Precautions
  13
  - Catalog Number Explanation
    14
Chapter 1 Mounting Considerations

15
Installation/Wiring

15
- Minimum Mounting Clearances
  16
- Ambient Operating Temperatures
  17
- Current Derating Curves
  17
- Debris Protection
  18
- Storage
  18
- AC Supply Source Considerations
  19
  - Ungrounded Distribution Systems
    19
  - Input Power Conditioning
    20
- General Grounding Requirements
  20
  - Ground Fault Monitoring
    20
  - Safety Ground - (PE)
    21
  - Network Ground
    21
  - Motor Ground
    21
  - Shield Termination - SHLD
    21
  - RFI Filter Grounding
    22
- Fuses and Circuit Breakers
  22
- Power and Control Module
  28
- Control Module Cover
  30
- Power Module Terminal Guard
  31
- Power Wiring
  32
- Common Bus/Precharge Notes
  35
- Power Terminal Block
  35
- I/O Wiring
  36
- Control I/O Terminal Block
  37
- Start and Speed Reference Control
  48
  - Start Source and Speed Reference Selection
    48
  - Accel/Decel Selection
    49
- CE Conformity
  51
Chapter 2 Prepare for Drive Startup

57
Start up

57
Chapter 3 About Parameters

69
Programming and Parameters

69
- Parameter Groups
  71
  - Appview Parameter Groups
    74
  - Customview Parameter Group
    75
- Basic Display Group
  76
- Basic Program Group
  82
- Terminal Block Group
  88
- Communications Group
  100
- Logic Group
  106
- Advanced Display Group
  109
- Advanced Program Group
  114
- Fault and Diagnostic Group
  142
- Modified Parameter Group
  142
- Network Parameter Group
  142
- Appview Parameter Groups
  150
- Customview Parameter Group
  151
- Parameter Cross Reference by Name
  152
Chapter 4 Drive Status

157
- Faults
  157
  - Fault Indication
    158
  - Manually Clearing Faults
    158
  - Automatically Clearing Faults
    158
  - Auto Restart (Reset/Run)
    158
- Fault Descriptions
  159
- Common Symptoms and Corrective Actions
  162
Certifications

165
Appendix A

166
- Environmental Specifications
  166
- Technical Specifications
  167
- Power Specifications
  170
Product Selection

173
Appendix B Product Dimensions

184
- Adapter Plate Dimensions
  197
- Optional Accessories and Kits
  200
  - Installing a Communication Adapter
    200
  - Removing a Communication Adapter
    201
Appendix C Network Wiring

203
- Parameter Configuration
  205
- Supported Modbus Function Codes
  205
- Writing (06) Logic Command Data
  205
- Writing (06) Comm Frequency Command
  207
- Reading (03) Logic Status Data
  208
- Reading (03) Drive Error Codes
  209
- Additional Information
  210
- Reading (03) and Writing (06) Drive Parameters
  210
- Reading (03) Drive Operational Values
  210
Appendix D Velocity Steplogic Sequence

212
- Velocity Steplogic Using Basic Logic Functions
  212
- Velocity Steplogic Using Timed Steps
  212
- Timer Function
  213
- Counter Function
  214
- Velocity Steplogic Parameters
  215
Appendix E

217
- Encoder Interface
  217
- HTL/TTL DIP Switches
  218
- Encoder and Pulse Train Usage
  217
- Determine Encoder Pulse Per Revolution (PPR) Specification Based on
  219
- Speed Resolution
  219
- Wiring Notes
  219
- Common Guidelines for All Applications
  220
- Positioning Overview
  220
- Positioning Operation
  221
- Homing Routine
  224
- Encoder and Position Feedback
  225
- Use over Communications
  226
- Setup Notes
  227
Appendix F PID Loop

229
- Exclusive Control
  229
- Trim Control
  230
PID Set up

229
- PID Reference and Feedback
  231
- Analog PID Reference Signals
  232
  - Scale Function
    232
  - Invert Function
    232
  - PID Deadband
    232
  - PID Preload
    233
  - PID Limits
    233
  - PID Gains
    233
  - Guidelines for Adjusting the PID Gains
    234
Appendix G Powerflex 525 Safe-Torque-Off Overview

237
Safe Torque off Function

237
- EC Type Examination Certification
  238
- EMC Instructions
  238
- Safety Concept
  239
  - Important Safety Considerations
    239
  - Functional Proof Test
    240
  - PFD and PFH Data
    240
  - Safety Reaction Time
    240
- Using Powerflex 525 Safe-Torque-Off
  239
- Enabling Powerflex 525 Safe-Torque-Off
  241
- Wiring
  241
- Powerflex 525 Safe-Torque-Off Operation
  242
- Verify Operation
  242
  - Discrepancy Time of the Safety Inputs
    242
- Connection Examples
  243
- Powerflex 525 Certification for Safe-Torque-Off
  246
Appendix H Establishing a Connection with Ethernet/Ip

247
- Ground Connections for Ethernet/Ip Networks
  248
Appendix I Induction Motor Tuning Diagrams

249
- Adjusting Speed Control Parameters
  250
Appendix J

252
- Motor Control
  252
- Motor Data
  252
- Feedback
  253
- Stop Mode/Brake Type
  253
- Direction Test
  254
- Auto Tune
  254
- Manual Configuration Using Drive Keypad
  256
- Additional PM Motor Configuration
  257
  - Additional Setup for Open Loop PM Motor
    257
  - Additional Setup for Closed Loop PM Motor
    259
- Optional Parameter Adjustments for Optimum Performance
  261
Appendix K Control Diagram

263
- Synrm Structure
  263
- Synrm Control Configuration
  264

Rockwell Automation Allen-Bradley PowerFlex 520 Series User Manual (274 pages)

Adjustable Frequency AC Drive

Brand: Rockwell Automation | Category: Industrial Equipment | Size: 23.86 MB

Important User Information
2
Table of Contents
3
New and Updated Information
7
Preface
9
Who Should Use this Manual
9
Recommended Documentation
9
Manual Conventions
10
Drive Frame Sizes
11
General Precautions
12
Catalog Number Explanation
13
Mounting Considerations
15
AC Supply Source Considerations
19
General Grounding Requirements
20
Fuses and Circuit Breakers
23
Power and Control Module
28
Control Module Cover
31
Power Module Terminal Guard
31
Power Wiring
32
Power Terminal Block
35
Common Bus/Precharge Notes
36
I/O Wiring
36
Control I/O Terminal Block
37
Start and Speed Reference Control
49
CE Conformity
52
Prepare for Drive Start-Up
59
Display and Control Keys
62
Viewing and Editing Parameters
63
Drive Programming Tools
64
Language Support
64
Smart Start-Up with Basic Program Group Parameters
65
LCD Display with Quickview Technology
67
Using the USB Port
67
About Parameters
71
Parameter Groups
73
Basic Display Group
78
Basic Program Group
83
Terminal Block Group
89
Communications Group
101
Logic Group
107
Advanced Display Group
110
Advanced Program Group
115
Network Parameter Group
141
Modified Parameter Group
142
Fault and Diagnostic Group
142
Appview Parameter Groups
150
Customview Parameter Group
151
Parameter Cross Reference by Name
152
Drive Status
157
Faults
157
Fault Descriptions
159
Common Symptoms and Corrective Actions
162
Certifications
167
Environmental Specifications
168
Technical Specifications
169
Power Specifications
172
Product Selection
175
Product Dimensions
185
Optional Accessories and Kits
198
Network Wiring
201
Parameter Configuration
202
Supported Modbus Function Codes
203
Writing (06) Logic Command Data
203
Writing (06) Comm Frequency Command
205
Reading (03) Logic Status Data
205
Reading (03) Drive Error Codes
207
Reading (03) Drive Operational Values
208
Reading (03) and Writing (06) Drive Parameters
208
Additional Information
208
Velocity Steplogic Using Timed Steps
210
Velocity Steplogic Using Basic Logic Functions
210
Timer Function
211
Counter Function
212
Velocity Steplogic Parameters
213
Encoder and Pulse Train Usage
215
Wiring Notes
216
Speed Resolution
217
Positioning Overview
218
Common Guidelines for All Applications
218
Positioning Operation
220
Homing Routine
223
Encoder and Position Feedback
224
Use over Communications
225
Setup Notes
226
PID Loop
227
PID Reference and Feedback
229
Analog PID Reference Signals
230
Powerflex 525 Safe-Torque-Off Overview
235
EC Type Examination Certification
236
EMC Instructions
236
Using Powerflex 525 Safe-Torque-Off
236
Safety Concept
237
Enabling Powerflex 525 Safe-Torque-Off
239
Wiring
239
Powerflex 525 Safe-Torque-Off Operation
239
Verify Operation
240
Connection Examples
241
Powerflex 525 Certification for Safe-Torque-Off
245
Establishing a Connection with Ethernet/Ip
247
Ground Connections for Ethernet/Ip Networks
248
Induction Motor Tuning Diagrams
249
Adjusting Speed Control Parameters
250
Download Files
252
Automatic Configuration Using Drive Startup Wizard
254
Manual Configuration Using Drive Keypad
261
Additional PM Motor Configuration
262
Optional Parameter Adjustments for Optimum Performance
266

Rockwell Automation Allen-Bradley PowerFlex 520 Series User Manual (88 pages)

PROFINET Adapter

Brand: Rockwell Automation | Category: Adapter | Size: 8.97 MB

Table of Contents
3
Preface
7
About this Publication
7
Download Firmware, AOP, EDS, and Other Files
7
Additional Resources
7
Getting Started
9
Adapter Components
9
Features
10
Understand Parameter Types
10
Compatible Products
10
Required Equipment
11
Equipment Shipped with the Drive
11
User-Supplied Equipment
11
Safety Precautions
12
Quick Start
13
Install the Adapter
15
Prepare for Installation
15
Set the Node Address
15
Connect the Adapter to the Drive
17
Connect the Adapter to the Network
19
Use MRP for Ring Network Topology
20
Apply Power to the Drive
20
Startup Status Indication
21
Configure/Verify Key Drive Parameters
21
Configure the Adapter
23
Configuration Tools
23
Use the Drive Keypad to Access Parameters
23
Use a HIM to Access Parameters
25
Set the Adapter Node Address
25
Use DCP
25
Use Adapter Parameters
26
Set a Leader-Follower Hierarchy (Optional)
26
Enable Datalinks to Write Data
26
Enable Datalinks to Read Data
26
Set a Fault Action
27
Change the Fault Action
27
Set the Fault Configuration Parameters
28
Reset the Adapter
28
Restore Adapter Parameters to Factory Defaults
28
Use Parameters to View the Adapter Status
29
Update the Adapter Firmware
29
Protected Mode
29
Configure the Adapter on Your PROFINET Network
29
Use the I/O
31
About I/O Messaging
31
Understand the PROFINET Scanner I/O Image
31
Use Logic Command/Status
32
Use Reference/Feedback
32
Use Datalinks
33
PROFINET Configuration
35
Set the Computer IP Address
35
Create the Controller Project
36
Configure the Controller
40
Speed Mode Example
44
STL Network Command Example
45
Read/Write Parameters
48
Synchronous Parameters
48
Asynchronous Parameters
52
Use Multi-Drive Mode
55
Single-Drive Mode Versus Multi-Drive Mode
55
System Wiring
56
Understand the I/O Image
57
Configure the RS-485 Network
58
Multi-Drive Mode Acyclic Messaging
59
Example Messaging
59
Additional Information
61
Troubleshoot Your Adapter
63
Adapter Status Indicators
63
PORT Status Indicator
64
MOD Status Indicator
64
NET a Status Indicator
64
NET B Status Indicator
65
View Adapter Diagnostic Items
65
View and Clear Events
68
Specifications
71
Communication
71
Electrical
71
Mechanical
71
Environmental
71
Regulatory Compliance
71
Adapter Parameters
73

Rockwell Automation Categories

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Power Supply DC Drives Industrial Equipment

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Rockwell Automation Allen-Bradley PowerFlex 520 Series Manuals

Rockwell Automation Allen-Bradley PowerFlex 520 Series User Manual (272 pages)

Table of Contents

Preface

Chapter 1 Mounting Considerations

Installation/Wiring

Chapter 2 Prepare for Drive Startup

Start up

Chapter 3 About Parameters

Programming and Parameters

Chapter 4 Drive Status

Certifications

Appendix A

Product Selection

Appendix B Product Dimensions

Appendix C Network Wiring

Appendix D Velocity Steplogic Sequence

Appendix E

Appendix F PID Loop

PID Set up

Appendix G Powerflex 525 Safe-Torque-Off Overview

Safe Torque off Function

Appendix H Establishing a Connection with Ethernet/Ip

Appendix I Induction Motor Tuning Diagrams

Appendix J

Appendix K Control Diagram

Rockwell Automation Allen-Bradley PowerFlex 520 Series User Manual (274 pages)

Table of Contents

Rockwell Automation Allen-Bradley PowerFlex 520 Series User Manual (88 pages)

Table of Contents

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