Farmet VERSO 6 PS Operating Manual
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Farmet VERSO 6 PS Operating Manual

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OPERATING MANUAL
6 6 P P S S | 7 7 P P S S | 8 8 P P S S | 9 9 P P S S
6 6 P P S S | 7 7 P P S S | 8 8 P P S S | 9 9 P P S S
8
Edition:
FARMET a.s.
phone: +420 491 450 111
Jiřinková 276
fax: +420 491 450 136
552 03 Česká Skalice, CZ
GSM: +420 774 715 738
V V E E R R S S O O
VERSO
14.01.2022
Effective from:
www.farmet.cz
IČ: 46504931
e-mail: farmet@farmet.cz
DIĆ: CZ46504931

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  • Page 1 6 6 P P S S | 7 7 P P S S | 8 8 P P S S | 9 9 P P S S 14.01.2022 Edition: Effective from: FARMET a.s. phone: +420 491 450 111 www.farmet.cz IČ: 46504931 Jiřinková...
  • Page 2 Prepared by: Technical Department, Farmet a.s. on 14.01.2022, changes reserved 2 | 65...

  • Page 3: Preface

    PREFACE Dear customer, The agricultural machine you have purchased is a high-quality product of Farmet a.s. Česká Skalice. You can fully utilise the advantages of your machine after thoroughly studying the operating manual. The serial number of the machine is punched on the production label and written in the operating manual (Your Machine Characteristics).
  • Page 4 PREFACE Production label of the machine VERSO 4 | 65...
  • Page 5 PREFACE Self adhezsive statutory plate 70x140 Vehicle category according to EU Nr. 167/2013 Approval number Seventeen-digit serial number (VIN) Technically permissible maximum laden mass of the vehicle Maximum vertical load on the coupling point Permissible load – axle 1 Permissible load – axle 2 Permissible load –...
  • Page 6 PREFACE AXLE IDENTIFICATION The factory number of the axle shaft and its typ are stamped onto the identification plate. X - Identification plate Identification plate: KNOTT type: 726176, BRAKE 30–2355 (300x60) ALKO type: ID RIGHT AND LEFT 1909977, BRAKE 3081B (300x80) The axle identification plate can be read as follows: A: axle identification code B: brake identification code...
  • Page 7 PREFACE IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE 7 | 65...
  • Page 8 PREFACE 8 | 65...

  • Page 9: Table Of Contents

    PREFACE Contents PREFACE ..........................3 1 MACHINE LIMIT PARAMETERS .
  • Page 10 PREFACE 10 | 65...

  • Page 11: Machine Limit Parameters

    MACHINE LIMIT PARAMETERS 1 MACHINE LIMIT PARAMETERS • The machine is designed for tilling soil in agriculture. It is used for presowing preparation of soil after tillage and stubble cultivation – to level the surface and to prepare the sowing bed. The processing depth is up to 10 cm (3.9 in).

  • Page 12: Technical Parameters

    MACHINE LIMIT PARAMETERS 1.1 Technical parameters PARAMETERS VERSO 6 VERSO 7 VERSO 8 VERSO 9 Working width 6 m (19,69 ft) 7 m (22,97 ft) 8 m (26,25 ft) 9 m (29,53 ft) Transport width 3 m (9,84 ft) Transport height 3,16 m (10,37 ft) 3,72 m (12,2 ft) 4 m (13,12 ft)

  • Page 13: General Instructions For Use

    GENERAL INSTRUCTIONS FOR USE 2 GENERAL INSTRUCTIONS FOR USE The machine is made in accordance with the latest equipment state and approved safety • regulations. However, dangers of user or third person injury or machine damage or creation of other material damage may arise during use. Use the machine only in a technically sound condition, in accordance with its purpose, •...
  • Page 14 GENERAL INSTRUCTIONS FOR USE Any changes or modifications of machine may be performed only with written consent of • the manufacturer. For possible damage arisen due to ignoring this instruction, the producer bears no responsibility. The machine must be maintained equipped with prescribed accessories and equipment including safety marking.

  • Page 15: Machine Transport Using Transport Means

    MACHINE TRANSPORT USING TRANSPORT MEANS 3 MACHINE TRANSPORT USING TRANSPORT MEANS • The transport means designed for machine transport must have the load capacity minimally identical with the weight of the transported machine. The total weight of the machine is stated on the production label.

  • Page 16: Machine Handling Using Lifting Equipment

    After fastening (suspending) at designated points, it is forbidden to move in the space of • possible reach of the handled machine. Chart of informational weights of parts according to the load version: VERSO 6 PS VERSO 7 PS VERSO 8 PS VERSO 9 PS...

  • Page 17: Work Safety Labels

    WORK SAFETY LABELS 5 WORK SAFETY LABELS Warning safety labels serve for operator protection. General: • Strictly observe the warning safety labels. • All safety instructions also apply to other users. • Upon damage or destruction of the aforementioned "SAFETY LABEL" located on the machine, THE OPERATOR IS OBLIGED TO REPLACE IT WITH A NEW ONE!!! •...
  • Page 18 WORK SAFETY LABELS When working and transporting the machine, P 39 H maintain safe distance from the electric appliances. When folding and unfolding the side frames, P 50 H stay outside their reach. Do not approach the rotary parts of the P 53 H machine, if these are not at rest, i.
  • Page 19 WORK SAFETY LABELS Fig. 1 - Location of safety labels on the machine 19 | 65...

  • Page 20: Description

    DESCRIPTION 6 DESCRIPTION VERSO is structurally designed as a semi-carried folding machine. The basic version consists of a towing fork with a connecting loop, 51 mm in diameter, or 40 mm loop, 71 mm loop, or with the K80 hitch, or a traction bar for the two-point hitch with revolving pins Ø36mm 36mm for Category TPS3.

  • Page 21: Brake System

    DESCRIPTION 6.2 Brake system Service brake: pneumatic brake two-hose, without load control of braking force Quick-coupler – red line Jettisoning valve Quick-coupler – yellow line Combined membrane brake cylinder Air filter Air tank 40l control valve of the manual brake Drain valve Brake valve Quick-coupler holder...
  • Page 22 DESCRIPTION Parking brake: Hand brake control valve • The rear axle brakes are equipped with an automatic manual brake, the function of which is described below X – CONTROL BUTTON OF THE MANUAL BRAKE Description of the manual brake RED BUTTON PRESSED = MANUAL BRAKE IS NOT ACTIVE (THE MACHINE IS RELEASED) RED BUTTON EXTRACTED =...
  • Page 23 DESCRIPTION Emergency brake release in case of air leak • It is possible to release the brakes of the machine using special brake release bolts in case of a leak of air from the brake system. • The bolts are included in the installation unit of the brake cylinder. Emergency brake release procedure in case of air leak •...

  • Page 24: Lighting System

    DESCRIPTION 6.3 Lighting system The electrical system is designed for supply of 12 V DC. SYMBOL NAME 7-pin socket (ISO 1724) Front left lamp Front right lamp Left „controller“ Right „controller“ Rear left lamp Rear right lamp A: 7-pin socket connection markings (ISO 1724) MARKING FUNCTION Left indicator...
  • Page 25 DESCRIPTION Pos. Arrangement of electrical system components Rear left lamp Rear right lamp Licence plate light Front warning board Rear warning board Rear warning board (EHK OSN 69) Front white lamp with reflector 25 | 65...

  • Page 26: Machine Assembly At The Customer

    MACHINE ASSEMBLY AT THE CUSTOMER 7 MACHINE ASSEMBLY AT THE CUSTOMER • The operator must perform the assembly according to the instructions of the producer, best in cooperation with the expert servicing technician determined by the producer. • The operator must secure a functional test of all assembled parts after the completion of the machine assembly.

  • Page 27: Commissioning

    COMMISSIONING 8 COMMISSIONING • Before taking over the machine, test and check, whether damage occurred during transport and whether all parts contained in the bill of delivery were supplied. • Before commissioning the machine, carefully read this operating manual, especially Chapters 1–...

  • Page 28: Agregation To A Tractor

    COMMISSIONING 8.1 Agregation to a tractor • The machine can be connected only to a tractor, whose curb weight is identical or higher than the overall weight of the connected machine. • The machine operator must observe all generally valid regulations of work safety, health protection, fire safety, and environmental protection.

  • Page 29: Hydraulics Connection

    COMMISSIONING 8.2 Hydraulics connection • Connect the hydraulics only when the hydraulic circuits of the machine and the tractor (aggregate) are in a pressure-less condition. • The hydraulic system is under high pressure. Regularly check for leaks and immediately remove obvious damage of all lines, hoses, and pipe unions. •...

  • Page 30: Hydraulic Diagram

    COMMISSIONING 8.2.1 Hydraulic diagram SIDE FRAME FOLDING – VERSO 8–9 1 – Control distributor in the tractor 2 – Hydraulic snap couplings 3 – Shut-off valve for folding control 4 – Hydraulic cylinder for side frame folding 30 | 65...
  • Page 31 COMMISSIONING ADJUSTING WORKING DEPTH AND AXLE CONTROL – VERSO 8–9 1 – Control distributor in the tractor 2 – Hydraulic snap couplings 3 – Hydraulic closing valve for depth setting cylinders and lifting machine on axles 4 – Hydraulic cylinder for central axle control 5 –...
  • Page 32 COMMISSIONING FLEXI-BOARD CONTROL VERSO 6-7 + 8-9 1 – Control distributor in the tractor 2 – Hydraulic snap couplings 3 – Hydraulic closing valve for flexi- board setting cylinders 4 – Hydraulic cylinder for flexi-board control 32 | 65...
  • Page 33 COMMISSIONING MACHINE FOLDING + ADJUSTING WORKING DEPTH AND AXLE CONTROL VERSO 6–7 1 – Control distributor in the tractor 2 – Hydraulic snap couplings 3 – Hydraulic closing valve for depth setting cylinders and lifting machine on axles 4 – Hydraulic cylinder for central axle control 5 –...

  • Page 34: Folding And Unfolding Of The Machine

    COMMISSIONING 8.3 Folding and unfolding of the machine • The hydraulics for the folding and unfolding must be connected to the double-action control unit. • The operator must ensure that during folding and unfolding of the side frames, no person or animal is within their reach (i.e.
  • Page 35 COMMISSIONING • Block or close the circuit. • When the machine is folded into the transport position, you have to secure the side frames against unfolding by the mechanical connecting rod and locking the ball valve on the drawbar in the “closed” position. A–...

  • Page 36: Unfolding The Machine Into The Working Position

    COMMISSIONING 8.3.2 Unfolding the machine into the working position • Before starting to unfold, you must release the mechanical connecting rod and the ball valve on the drawbar into the “open” position. Failure to do so will damage the machine. A–...

  • Page 37: Machine Transport On Roads

    MACHINE TRANSPORT ON ROADS 9 MACHINE TRANSPORT ON ROADS Transport Position ofVERSO • Connect the machine to the bottom hitch of the tractor or using a two-point hitch (TPS 3). • Connect the brakes of the machine (if supplied) to the tractor using the brake head – release the brakes before lifting the machine on the axle.
  • Page 38 MACHINE TRANSPORT ON ROADS Checking the nuts on the transport axle • Use the plastic arrow “Check Point” to check for loose nuts. It promptly shows the condition of the nuts, whether they are loose or not. • Always check the Check Points before driving. •...

  • Page 39: Sharp Machine Projections

    MACHINE TRANSPORT ON ROADS 9.1 Sharp machine projections • The machine contains sharp structural projections • It is prohibited to operate and transport the machine on roads when visibility is reduced!! - Persons or objects, or other road traffic participants could get caught. The machine operator must be extra cautious when driving on roads and consider the width of the machine and safe distance from persons, vehicles and objects, or other road traffic participants!!

  • Page 40: Machine Adjustment

    Machine adjustment 10 MACHINE ADJUSTMENT 1 – Adjusting the track cultivators 2 – Adjusting the Flexi-board 3 – Adjusting the longitudinal level 4 – Adjusting the working depth 5 – Adjusting the rear Flexi-board 6 – Adjusting the leveller 10.1 Adjusting the working depth of the machine 10.1.1 Adjusting the depth indicator •...
  • Page 41 Machine adjustment 5 – Stop screw 41 | 65...

  • Page 42: Adjusting The Working Depth

    Machine adjustment 10.1.2 Adjusting the working depth • The working depth is adjusted hydraulically by the green circuit when the machine is unfolded. • Using the hydraulic circuit marked with a single yellow ring, place the machine into the working position.

  • Page 43: Adjusting The Longitunidal Level Of The Machine

    Machine adjustment 10.2 Adjusting the longitunidal level of the machine • In relation to the used pulling vehicle, the longitudinal level of the machine must be adjusted so that all the shares are at the same height. • When adjusting, observe generally valid legal regulations. •...

  • Page 44: Adjusting The Track Cultivator

    Machine adjustment 10.3 Adjusting the track cultivator • Correct position of the track cultivator affects the resulting quality of processing. • The tractor track cultivator position can be adjusted either by height or length, as needed. • When adjusting the track cultivator positions, always observe generally valid labour safety regulations. •...
  • Page 45 Machine adjustment A – Moving the edge beam B – Cultivator screws C – Extended beam screws D – Moving cultivators along beams 45 | 65...

  • Page 46: Adjusting The Flexi-Board

    Machine adjustment 10.4 Adjusting the flexi-board • Correct position of the Flexi-boards affects the resulting quality of processing. • When adjusting, always observe generally valid safety regulations. • Adjust the Flexi-boards according to the current conditions. • Flexi-boards are adjusted hydraulically by the blue circuit. This circuit controls the front and rear row concurrently.
  • Page 47 Machine adjustment X – Handle location 47 | 65...

  • Page 48: Adjusting The Leveller

    Machine adjustment 10.5 Adjusting the leveller • Correct setting of the leveller affects the resulting quality of processing. • When adjusting, always observe generally valid safety regulations. • Set the leveller so that it levels soil after it has been processed by the other parts of the machine. •...

  • Page 49: Machine Maintenance And Repairs

    MACHINE MAINTENANCE AND REPAIRS 11 MACHINE MAINTENANCE AND REPAIRS Observe the safety instructions for treatment and maintenance. • If it is necessary to weld during the repair and have the machine connected to the tractor, it must have disconnected supply cables from the alternator and the accumulator. •...
  • Page 50 MACHINE MAINTENANCE AND REPAIRS Maintenance of brakes and axle • Support the machine in the support point before the brake and axle maintenance. Lifting jack support point – (1) end frame beam Work connected with the repair, change or regeneration of axle and brakes elements should be entrusted to specialist establishments, having the appropriate technology and qualifications for this type of work.

  • Page 51: Maintenance Plan

    MACHINE MAINTENANCE AND REPAIRS 11.1 Maintenance plan MAINTENANCE PLAN Perform the planned maintenance according to the instructions: Once a Time Maintenance Task Daily Before After week (season) season season interval Machine in general • Visual inspection of the machine • Checking for any undesirable sounds, vibrations and excessive wear •...
  • Page 52 MACHINE MAINTENANCE AND REPAIRS • Loose end piece – the hose spins Hydraulic hoses - replacement: 6 years • Expired service life of the hose !!! PREVENTION means removing the problem according to the plan, outside the season, without stress and comfortably before a secondary problem, an accident or a health hazard arises.
  • Page 53 MACHINE MAINTENANCE AND REPAIRS MAINTENANCE PLAN Perform the planned maintenance according to the instructions: Once a Time Maintenance Task Daily Before After (season) weak season season interval Bolt connections Visual inspection of bolt and hydraulic joints, tighten any loose joints using a corresponding torque (see the torque chart) Towing lug –...
  • Page 54 MACHINE MAINTENANCE AND REPAIRS Brake line and hoses – check the function, tightness, mounting and clamping, or breaking Quick couplers– cleaning and maintaining In the event of damage to cover or seal, change these elements for new reliable elements. Contact of pneumatic connector seals with oils, grease, petrol etc.
  • Page 55 MACHINE MAINTENANCE AND REPAIRS Brake components – check the function, tightness, mounting Description checking air tightness: • Connect the machine to tractor. • Immobilise tractor and machine with parking brake, place the wheel chocks under the machine wheels. • Start tractor in order to supplement air in the machine braking system tank.
  • Page 56 MACHINE MAINTENANCE AND REPAIRS • The compressed air in the tank causes the removal of water to the exterior. • Released valve stem should automatically close and stop flow of air from the tank. • If the valve stem resists returning to its position, then the whole drain valve must be unscrewed and cleaned or replaced (if it is damaged).
  • Page 57 MACHINE MAINTENANCE AND REPAIRS Wheels/axle Weights and tyres Tyre Tyre pressure Maxi- Maxi- Axle n° Tyre dimension Tyre load rating combina- (kPa)* incl load capacity per tyre (kg)* tion index & speed permis- permis- sible sible category symbol weight weight per axle of the (kg)*...
  • Page 58 MACHINE MAINTENANCE AND REPAIRS MAINTENANCE PLAN Perform the planned maintenance according to the instructions: Once a Time Maintenance Task Daily Before After (season) week season season interval Electric cables Check for any damage, replace if needed Safety measures Lighting and safety hatched boards – check the condition, function and cleanliness Hazard and safety labels –...

  • Page 59: Machine Storage

    MACHINE STORAGE 12 MACHINE STORAGE Long-term machine shutdown: • Store the machine under a roof if possible. • Store the machine on a flat and solid surface with sufficient load capacity. • Clean the machine before storing and conserve so that it is not damaged in any way during storage.

  • Page 60: Machine Lubrication Schedule

    MACHINE LUBRICATION SCHEDULE 13 MACHINE LUBRICATION SCHEDULE • During machine maintenance and its lubrication, it is necessary to observe the safety regulations. LUBRICATION POINT INTERVAL LUBRICANT Always after the end of the Main Axle Support season and before storing the machine Always after 400 ha Always after the end of the...
  • Page 61 MACHINE LUBRICATION SCHEDULE Fig. 4 - Lubrication the swivelling axle support Fig. 5 - Lubrication of the Flexi-board drawbar Lubricant handling: • Protect yourselves against direct contact with oils by using gloves or protective creams. • Thoroughly wash oil spots on the skin using warm water and soap. •...

  • Page 62: Enviromental Protection

    ENVIROMENTAL PROTECTION 14 ENVIROMENTAL PROTECTION • Regularly check the tightness of the hydraulic system. • Preventively replace or repair hydraulic hoses, possibly further parts of the hydraulic system showing signs of damage before oil leaks occur. • Check the condition of hydraulic hoses and perform their timely replacement. The service life of hydraulic hoses includes the time when they were stored.

  • Page 63: Machine Disposal After Service Life Expiry

    MACHINE DISPOSAL AFTER SERVICE LIFE EXPIRY 15 MACHINE DISPOSAL AFTER SERVICE LIFE EXPIRY • The operator must secure during machine disposal that steel parts and parts, in which hydraulic oil or lubricating grease moves are differentiated. • Steel parts must be cut by the operator while observing safety regulations and handed over to the secondary raw material collection point.

  • Page 64: Servicing And Warranty Conditions

    6. The warranty is limited to the disassembly and assembly, possibly replacement or repair of the defective part. The decision, whether to replace or repair the defective part, is up to the contractual workshop of Farmet. 7. During the warranty period, only the authorised servicing technician of the manufacturer may perform repairs or other interventions into the machine.
  • Page 65 SERVICING AND WARRANTY CONDITIONS 65 | 65...

This manual is also suitable for:

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