Related Manuals for Sartorius BioPAT Pressure
Summary of Contents for Sartorius BioPAT Pressure
- Page 1 Operating Instructions Original Operating Instructions BioPAT Pressure ® 0–4 bar Single-use Pressure Sensor 85037-556-43...
-
Page 3: Table Of Contents
Sartorius Systems ........ - Page 4 15 Sartorius Service . . . . . . . . . . . . . . . . . . .
-
Page 5: About These Instructions
About these Instructions About these Instructions Scope These instructions are part of the device. These instructions apply to the device in the following versions: Device Type BioPAT Pressure Pressure Sensor, consisting of the following components: ® BioPAT Pressure Transmitter, 0-4 bar BPD0005 ® Single-use components BioPAT Pressure Pipe ¼” HB BPD0010 ® BioPAT Pressure Pipe ⅜” HB BPD0011... -
Page 6: Symbols Used
About these Instructions Target Group Knowledge and Qualifications Electrician A qualified electrician who has the specialized training, knowledge, and experience, as well as familiarity with applicable standards and regulations, to evaluate the work assigned to him or her and identify possible hazards. Operator The operator of the device is responsible for ensuring compliance with workplace health and safety... -
Page 7: Safety Instructions
Sartorius Service or after consulting with Sartorius Service. Only the maintenance tasks described in these instructions should be carried out. For maintenance tasks that need to be carried out by Sartorius Service, contact Sartorius Service. Operating Instructions BioPAT Pressure ®... -
Page 8: Qualifications Of Personnel
Comply with the maintenance intervals (for intervals and maintenance work, see Chapter “8.2 Maintenance Schedule”, page 22). Organize the immediate repair of any malfunctions or damage by Sartorius Service. Conduct in an Emergency If an emergency occurs, e.g., due to the malfunctions of the device or dangerous situations: People may be injured. The device must be immediately taken out of operation: Disconnect the device from the supply systems. -
Page 9: Accessories, Consumables, And Spare Parts
— Damage to the device — Device malfunctions — Failure of the device You should only use approved accessories, consumables, and spare parts supplied by Sartorius. Only use accessories, consumables, and spare parts that are in technically perfect condition. Personal Protective Equipment Personal protective equipment protects against hazards arising from the device. If personal protective equipment is not used or is unsuitable: People... -
Page 10: Pressure Sensor Holder
Safety Instructions Pressure Sensor Holder The device must be attached to the system using a pressure sensor holder. The pressure sensor holder is used to fix the device securely to the system. If the device is secured without a pressure sensor holder or with an unsuitable pressure sensor holder: The device may become loose during the process. -
Page 11: Device Description
Device Description Device Description Device Overview The BioPAT Pressure sensor consists of a multi-use pressure transmitter ® and a single-use pressure pipe. ½ Fig. 1: BioPAT Pressure sensor: multi-use transmitter with single-use pipe ” HB (example) ® Pos . Designation Single-use pressure pipe Multi-use pressure transmitter Operating Instructions BioPAT Pressure ®... -
Page 12: Multi-Use Pressure Transmitter
Device Description Multi-use Pressure Transmitter The multi-use pressure transmitter converts the pressure of the operating medium in the single-use pressure pipe into an electrical signal, which can be transmitted to a process controller. The transmitter also carries out a temperature compensation and correction of the signal. Fig. 2: Multi-use pressure transmitter Pos . -
Page 13: Single-Use Pressure Pipe
Device Description Single-use Pressure Pipe Fig. 3: Single-use pressure pipe ½” HB, view from front and rear (example) Pos . Designation Description Mounting bracket Secures the single-use pressure pipe to, or releases it from, the multi-use pressure transmitter. Tubing connections Is intended to connect a tube. Upper fixing clip Surrounds the sensor connection. -
Page 14: Measuring Principle
Device Description Measuring Principle The BioPAT Pressure sensor uses the piezoresistive effect for accurate and ® quick pressure determination. As soon as the single-use pressure pipe is installed on the transmitter, the silicone membrane of the single-use pressure pipe is in contact with the metal membrane of the multi-use transmitter. During measurement, in the event of pressure fluctuations force is applied to the membranes, which is detected by a piezoresistive pressure sensor in the multi-use transmitter. -
Page 15: Installation
Installation Installation Scope of Delivery Item Quantity Multi-use Pressure Transmitter Cable with open ends, 5 m Test report Operating Instructions Selecting an Installation Site Procedure Make sure that the following conditions are met at the installation site: Condition Requirements Mounting surface Sufficient installation space is available for the device and the mounted components e.g., tubes, pressure sensor holder (for space required for the device, see Chapter 13, page 29; for space required for the components, see the instructions... -
Page 16: Unpacking
Installation Unpacking Procedure Unpack the device. Install the device at the intended installation site. We recommend keeping the original packaging including the protective cap to return the device securely and appropriately, e.g., for repairs. Acclimatizing When a cold device is brought into a warm environment: The temperature difference can lead to condensation (moisture formation) from humidity in the device. -
Page 17: Getting Started
NOTICE Tools can damage the device! If a tool is used in the wrong place: The device may be damaged. Only apply the open-ended wrench to the mounting nut. Qualification required: Electrician | Sartorius Service Tool: Open-ended wrench, 42 mm Requirements — The pressure sensor holder is mounted on the system. — The device is not connected to a system. -
Page 18: Connecting To The System
Getting Started Connecting to the System 5.2.1 Sartorius Systems If the multi-use pressure transmitter is being connected to a Sartorius system controller, e.g., FlexAct COM: The supplied open-ended ® connection cable is not required. The device must be connected to the controller of the Sartorius system by Sartorius Service. Please contact Sartorius Service. -
Page 19: Process Preparation
Process Preparation Process Preparation Checking the Transmitter Membrane Procedure WARNING Risk of injury due to damaged transmitter membrane! If the device is used with a damaged transmitter membrane: The accuracy of the pressure measurement cannot be guaranteed. Open the protective cap. Check the transmitter membrane for damage, e.g., cracks or dents. If required: Replace the device. -
Page 20: Performing Zero Point Calibration
Process Preparation Performing Zero Point Calibration The contact between the transmitter membrane and the membrane of the single-use pressure pipe generates a certain offset pressure, which is specific for each single-use pressure pipe. In order to guarantee an accurate measurement of the actual relative pressure in the process: The zero point calibration can be performed in the controller of the connected system or via accessories. If the hydrostatic pressure also needs to be recorded: Perform the zero point calibration when the system is full of air. Procedure Fill the tubes with air/liquid. -
Page 21: Operation
Operation Operation Monitoring the Process Depending on the operating conditions and hazard potential of the operating media, hazards may arise during the process, e.g., in the event of malfunctions of the device. Procedure In order to avoid hazards for the user and damage to the device: Monitor the pressure sensor during the process (visual check). WARNING Danger of injury from escaping operating medium! Leaking operating medium can cause injuries, e.g., chemical burns. -
Page 22: Cleaning And Maintenance
Annually Multi-use pressure Calibrate the multi-use pressure transmitter. transmitter Please contact Sartorius Service. Annually Electrical components Check all electrical components for damage. Please contact Sartorius Service. Annually Gaskets Check gaskets in the transmitter head and 9.2, 25... -
Page 23: Faults
No output signal can The device is not If the device is connected to a be detected on the connected correctly. Sartorius system: Please contact process controller Sartorius Service. If the device is connected to the 5.2, 18 Electrician controller of another system: — Check the cables for damage. - Page 24 The pressure of the — Install a device for damping User operating medium is the pressure fluctuations. fluctuating drastically. — If required: Please contact Sartorius Service. Deviating zero point Temperatures too high or Maintain the permissible 13.3, User signal too low temperatures for operation.
-
Page 25: Checking The Gaskets
If required: Push the gaskets into the groove. Check the gaskets in the mounting nut and in the transmitter head for damage, e.g., cracks or pressure sites. If required: Please contact Sartorius Service. Check the gaskets and the protective cap for dirt. If required: Wipe the gaskets and protective cap with a damp cloth. Apply the mounting nut (3) to the device. -
Page 26: Decommissioning
Decommissioning 10 Decommissioning NOTICE Damage to the connection lines! If the signal connection loosens from the device: The exposed connection cables may be damaged, e.g., by being clamped. Carefully position the signal connection on the device and hold in place. NOTICE Tools can damage the device! If a tool is used in the wrong place: The device may be damaged. Only apply the open-ended wrench to the mounting nut. Qualification required: Electrician Tool:... -
Page 27: Storage And Shipping
Transport damage as well as measures for subsequent cleaning and disinfection of the device or parts by Sartorius shall be charged to sender. Devices contaminated with hazardous materials, e.g., harmful biological or chemical substances, will not be accepted for repair or disposal. The devices must be decontaminated before being shipped. -
Page 28: Disposal
The consumables are designed and intended for single-use. Requirements The device has been decontaminated. Procedure Dispose of the device. Follow the disposal instructions on our website (www.sartorius.com). Dispose of the consumables in accordance with local government regulations. Operating Instructions BioPAT Pressure... -
Page 29: Technical Data
Technical Data 13 Technical Data 13.1 Multi-use Pressure Transmitter 13.1.1 Dimensions and Weight Unit Value Dimensions, ∅ x L 48 x 100 Weight 1 0 0 . 9 Fig. 5: Dimensions of multi-use pressure transmitter and electronic connections 13.1.2 Electrical Specifications and Connections Unit Value Output signal 4–20 Power supply Permissible range... -
Page 30: Materials
Technical Data 13.1.3 Materials Device: CrNi steel (stainless steel) 13.1.4 Approved Cleaning Agents Alcohol-based surface cleaner 13.2 Single-use Pressure Pipes 13.2.1 Dimensions Unit Value BioPAT Pressure Pipe 1” TC, ∅ x L 50.5 x 100 ® BioPAT Pressure Pipe ¾” TC, ∅ x L 50.5 x 100 ® BioPAT Pressure Pipe 1” HB, ∅ x L 30.8 x 119.2 ® BioPAT Pressure Pipe ¾” HB, ∅ x L 25 x 115 ® BioPAT Pressure Pipe ½” HB, ∅ x L 18.8 x 106.5 ® BioPAT Pressure Pipe ⅜” HB, ∅ x L 13.8 x 90.5... -
Page 31: Materials
Technical Data 13.2.2 Materials In contact with the product Polybutylene terephthalate (PBT) Liquid silicone rubber, conditioned Otherwise Polypropylene (PP) Acrylonitrile butadiene styrene (ABS) 13.2.3 Shelf Life Shelf life before gamma radiation: 3 years after gamma radiation: 3 years 13.2.4 Chemical Resistance* 1 M NaOH at 40°C for 2 h 20% solutions at 25°C for 1 h at 7.5 bar of: N,N-dimethylacetamide (DMAc); dimethyl sulfoxide (DMSO), N,N-dimethylformamide (DMF), propylene glycol (PG), acetonitrile (ACN), N-methylpyrrolidone (NMP) *tested with gamma-radiated single-use pressure pipes, which were stored for the equivalent of 1 year under accelerated aging conditions. -
Page 32: Ambient Conditions
Technical Data 13.3 Ambient Conditions Unit Value Temperature In operation °C 4–40 Storage °C 4–40 Relative humidity 10–96 13.4 Process Conditions Unit Value Temperature of operating medium °C 0–40 Overload pressure limit bar(g) Measurement range 0–4 System accuracy* at 0–2 bar(g) mbar System accuracy* at 2–4 bar(g) % c.v. -
Page 33: Accessories, Consumables, And Spare Parts
Accessories, Consumables, and Spare Parts 14 Accessories, Consumables, and Spare Parts 14.1 Accessories This table contains an excerpt of the accessories that can be ordered. For information on other products, please contact Sartorius. Item Quantity Order Number Pressure Sensor Holder BB-34164015 ½” tubing holder 4ZF—0059 ¾” tubing holder 4ZF—0060... -
Page 34: Sartorius Service
Sartorius Service 15 Sartorius Service Sartorius Service is at your disposal for queries about the device. Please visit the Sartorius website (www.sartorius.com) for information about the service addresses, services provided, or to contact a local representative. 16 Conformity Documents The attached documents declare the conformity of the device with the designated directives or standards. - Page 35 Sartorius Service DocuSign Envelope ID: DE9A410C-684D-422A-B193-076F04D6A4AD Original EU-Konformitätserklärung EU Declaration of Conformity Sartorius Stedim Systems GmbH Hersteller Robert-Bosch-Str. 5-7, 34302 Guxhagen, Germany Manufacturer erklärt in alleiniger Verantwortung, dass das Betriebsmittel declares under sole responsibility that the equipment Drucktransmitter Geräteart Pressure Transmitter Device type ®...
- Page 36 Sartorius Service DocuSign Envelope ID: DE9A410C-684D-422A-B193-076F04D6A4AD Original UK Declaration of Conformity Sartorius Stedim Systems GmbH Manufacturer Robert-Bosch-Str. 5-7 34302 Guxhagen, Germany declares under sole responsibility that the equipment Device type Pressure Transmitter ® BioPAT Pressure Type series BPD0005, BPD00L5, BPD00U5...
- Page 37 The information and figures contained in these instructions correspond to the version date specified below. Sartorius reserves the right to make changes to the technology, features, specifications and design of the equipment without notice. Masculine or feminine forms are used to facilitate legibility in these instructions and always simultaneously denote all genders.
Need help?
Do you have a question about the BioPAT Pressure and is the answer not in the manual?
Questions and answers