Edwards TIC Instruction Manual

Profibus module

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D397-50-880

Issue C Original

Instruction Manual

TIC and DX Profibus Module

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TIC Profibus Module

D397-50-000 DX Pump Profibus Module

D397-51-000

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Page 1 D397-50-880 Issue C Original Instruction Manual TIC and DX Profibus Module Item Item Description Description Number Number TIC Profibus Module D397-50-000 DX Pump Profibus Module D397-51-000...
Page 2 Crawley, West Sussex, RH10 9LW, UK declare under our sole responsibility, as manufacturer and person within the EU authorised to assemble the technical file, that the product(s) TIC Profibus Module D397-54-000 DX/nEXT Pump Profibus Module D397-55-000 to which this declaration relates is in conformity with the following standard(s) or other...
Page 3: Table Of Contents
Operation ..................15 Profibus system information ..................15 Start up sequence ......................15 4.2.1 Simple set up instructions for the TIC version ..............16 4.2.2 Simple set up instructions for the DX version ..............16 Front panel display .....................17 Address set-up ......................18 Baud-rate ........................20...
Page 4 Software module 917 - Relay 2 ..................37 4.8.24 Software module 918 - Relay 3 ..................38 4.8.25 Software module 919 - TIC Power supply temperature ............38 4.8.26 Software module 920 - TIC internal temperature ..............38 4.8.27 Software module 921 - Analogue output ................39 4.8.28...
Page 5 DIN rail mounting the Module ..................12 TIC Profibus module rear connections ................12 DX Profibus module rear connections ................12 Profibus front panel display ...................17 © Edwards Limited 2010. All rights reserved. Page iii Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 6 Fault finding guide ......................43 Profibus Module default set-up values (DX pump version) ............44 Profibus Module default set-up values (TIC version) ..............44 Page iv © Edwards Limited 2010. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 7: Introduction
Scope and definitions This manual provides installation, operation and maintenance instructions for the Edwards Turbo Instrument Controller (TIC) Profibus Module and the Edwards DX Turbo Pump Profibus Module. You must use the Controller as specified in this manual. Read this manual before you install and operate your Controller. Important safety information is highlighted as WARNING and CAUTION instructions;...
Page 8: Product Description
Edwards equipment. The TIC Profibus Module is provided with a short serial cable to connect the module to the TIC serial comms port. The DX Profibus Module is provided with a 15 way connector.
Page 9: Technical Data
RS232 cable (TIC version only) 25 m max. Screening not required. DX pump cable (DX pump version only) Use (1 m) cable supplied with DX pump only or Edwards DX pump extension cables. © Edwards Limited 2010. All rights reserved.
Page 10: Operating And Storage Data
High = module transmitting. Low = Receiving or Idle. Figure 1 - Pin connections for 9-way sub-miniature ‘D’ type socket Page 4 © Edwards Limited 2010. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 11: D.c. Power Connector
For connection to serial comms port of Turbo Instrument Controller only. RS232 protocol 9600 baud, 1 stop bit, 8 data bits, no parity © Edwards Limited 2010. All rights reserved. Page 5 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 12: Dx Pump Connector (Dx Pump Version Only)
15-way sub-miniature ‘D’ type Socket (refer to Figure Cable type Connection must be either direct to the DX pump flying lead or an Edwards DX pump extension cable. Refer to the specification in the DX pump manual B722-40-880 for further information. Power connections...
Page 13 0 V power (Connect all three 0 V pins) 0 V power (Connect all three 0 V pins) Not connected Shell Chassis (box) © Edwards Limited 2010. All rights reserved. Page 7 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 15: Installation
Unpack and inspect Remove all of the packaging material and check the Module. If the Module is damaged, follow the Edwards return of equipment procedures that are laid out in the back of this manual. Do not use the Module if it is damaged.
Page 16: Rack Mounting
For Rack mounting the unit should fit in a 6HP wide, 3U High space using the 2-off M2.5 screws provided, as shown Figure Figure 6 - Rack mounting the Module Page 10 © Edwards Limited 2010. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 17: Panel Mounting
Figure It is recommended to use end stops on a DIN rail system. Figure 8 - DIN rail mounting the Module © Edwards Limited 2010. All rights reserved. Page 11 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 18: Electrical Connections
The appropriate 5V and 0V signals are supplied on the standard pins for this purpose. © Edwards Limited 2010. All rights reserved. Page 12 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 19: Operation
The Profibus master requires a GSD file for each slave and these are provided on the CD included with the unit. The TIC and DX pump versions require different GSD files so please ensure the relevant file (only) is installed. The ''ident'' numbers are unique for each type, and are registered with the Profibus association.
Page 20: Simple Set Up Instructions For The Tic Version
1. Make all the connections to the TIC as appropriate to the system needs and as defined in the TIC instruction manual. 2. Ensure the TIC protocol is set to ’RS232’ (not RS485) and the ’comms address’ is set to ’00’ which is the TIC’s factory default. This can be done from the TIC’s parameters/units menu.
Page 21: Front Panel Display
Upper address Sets value of upper nibble of address (Hexadecimal). switch Lower address Sets value of lower nibble of address (Hexadecimal). switch © Edwards Limited 2010. All rights reserved. Page 15 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 22: Address Set-Up
Table 13 - Address switch settings Upper switch Lower switch Upper switch Lower switch setting setting setting setting Address in Address in Decimal Decimal Page 16 © Edwards Limited 2010. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 23 If this occurs either, change the address and cycle the power or remove power and change the address. © Edwards Limited 2010. All rights reserved. Page 17 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 24: Baud-Rate
As the TIC and DX remember their settings during power down this will not normally cause a problem once the TIC or DX has been initially set up. However, if the TIC or DX is replaced with a different one it will not be fully set up by the parameterisation and the user must takes steps to correct this by either setting up the missing modules using the front panel or temporarily adding the modules to the configuration.
Page 25: Configuration
Data is always referred to the Master so output data is Control data from Master to Slave and Input data is feedback data from Slave to Master. There are many software modules, (TIC has 28), and many bytes of data (TIC has up to 95 input bytes), care must be taken in correctly selecting and aligning the data into your system.
Page 26: Diagnostics Description
75DX or 255DX None DX vent valve close 75DX or 255DX None None DX Profibus module Software DX Profibus None None Version Module Page 20 © Edwards Limited 2010. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 27: Software Module 852 - Dx Pump Control
Overspeed or Overcurrent trip Thermistor Error Internal temp system good Internal temp system failed Serial Interlock Serial enable good Serial enable bad © Edwards Limited 2010. All rights reserved. Page 21 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 28: Software Module 853 - Dx Pump Set-Up
Output bytes (from Master) None. Input bytes (to Master) Motor temperature in °C. Controller temperature in °C. Associated Parameter options None. Page 22 © Edwards Limited 2010. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 29: Software Module 860 - Dx Pump Power
Once a "forced close" command has been sent it can only be cleared in the DX pump podule by demanding the pump to stop (using software module 852). Input bytes (to Master) None. Associated Parameter options None. © Edwards Limited 2010. All rights reserved. Page 23 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 30: Software Module 902 - Dx Profibus Module Software Version
Associated Parameter options None. Details of TIC Software modules This section applies only to the TIC controllers' Profibus module. The table below provides a summary of the modules that can be configured. Table 16 - TIC Controller Module summary No of...
Page 31: Front Panel Lock
Bytes Parameter Option Description of Parameter Module number Cannot be changed. State 0 = unlocked, 1 = control locked. © Edwards Limited 2010. All rights reserved. Page 25 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 32: Software Module 853 - Dx Pump Set-Up
Whether Electronic braking is enabled or disabled. 4.8.3 Software module 859 - DX Pump Temperatures This module must only be selected if there is a DX pump connected to the TIC. General Description Read DX Pump controller and motor temperatures.
Page 33: Software Module 860 - Dx Pump Power
D397-50-880 Issue C 4.8.4 Software module 860 - DX Pump Power This module must only be selected if there is a DX pump connected to the TIC. General Description Read DX Pump motor power consumption. Output bytes (from Master) None.
Page 34: Software Module 902 - Tic Software Version
Software module 902 - TIC Software Version General Description Module used in TIC Profibus unit to read the software version it contains. This would normally only be used during setup or test; as it can't alter during data exchange it would not normally be present.
Page 35: Software Module 905 - Turbo Pump Speed
In minutes from zero to 99. 4.8.9 Software module 905 - Turbo Pump Speed This module can be used with any Turbo pump that is compatible with a TIC unit. General Description Monitors speeds and sets failures times. Output bytes (from Master) None.
Page 36: Software Module 906 - Turbo Pump Power
D397-50-880 Issue C 4.8.10 Software module 906 - Turbo Pump Power This module can be used with any Turbo pump that is compatible with a TIC unit. General Description Monitors turbo power. Output bytes (from Master) None. Input bytes (to Master) Form a 16-bit number, which is the motor power 10th's of Watts.
Page 37: Software Module 909 - Turbo Cycle Time
None. 4.8.13 Software module 909 - Turbo Cycle Time This module can be used with any Turbo pump that is compatible with a TIC unit. General Description Monitors turbo pump running time, since it was last started. Output bytes (from Master) None.
Page 38: Software Module 911 - Backing Pump Speed
Controlled gauges (AIMs and AIGX) and Turbo pumps can be controlled over Profibus in Data exchange. Linking can also be set up by parameterisation of the TIC such that the TIC will turn on/off linked items at the specified pressures, voltages or speeds from a controlling item (master object).
Page 39: Software Module 913 - Gauge 1
If an inappropriate choice is selected e.g. controlling gauge 1 with gauge 1 or controlling with turbo speed when the TIC is an instrument only unit the TIC may appear to create a link but will not actually control using the master object selected.
Page 40: Software Module 914 - Gauge 2
Controlling item (Master object) - The item that will control the relay. Units - The unit value must be a suitable type for the controlling item or the set-up will be ignored by the TIC i.e. must use speed for a Turbo pump and must use pressure or volts for a gauge.
Page 41: Software Module 916 - Relay 1
Software module 917 - Relay 2 General Description Set-up and monitoring of Relay 2 output. See Relay 1 for output, input and parameter options. © Edwards Limited 2010. All rights reserved. Page 35 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 42: Software Module 918 - Relay 3
See Relay 1 for output, input and parameter options. 4.8.25 Software module 919 - TIC Power supply temperature Note: This module will not work with an instrument only version of the TIC. General Description Monitors TIC power supply temperature. Output bytes (from Master) None.
Page 43: Software Module 921 - Analogue Output
Determines the operation of the vent valve. Options are either: Vent when turbo speed reaches 50% OR vent when turbo is commanded to stop. © Edwards Limited 2010. All rights reserved. Page 37 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 44: Software Module 923 - Heater Band
99. 4.8.30 Software module 924 - Air Cooler (Fan) General Description Set-up and monitoring of the TIC Air cooler (fan). Output bytes (from Master) None - No direct user control. Input bytes (to Master) State - 0 = off, 4 = on.
Page 45: Response Time Calculations & Measurements
Response time calculations & Measurements The TIC & DX pump Profibus units response times (due to a change in output data) and true data update times vary significantly depending on the data exchange configuration and the attached equipment. For both unit types there is also a time delay due to the bus speed.
Page 47: Maintenance
D397-50-880 Issue C Maintenance Fault finding In the event of a TIC or DX Pump Profibus module failing to respond check the following: Table 17 - Fault finding guide Symptom Fault Power LED not lit No DC supply or internal regulator faulty.
Page 48: Factory Defaults
0 ( = Disabled) options Normal Speed Percent Standby Speed Percent This page has been intentionally left blank. TIC VERSION Table 19 - Profibus Module default set-up values (TIC version) Software Module Parameter Units Default value Front panel control lock Numbered 1 ( = Locked).
Page 49 0 ( = 1000 mbar) options Master object Numbered 0 ( = None) options Master object units Numbered 59 ( = Pascals) options © Edwards Limited 2010. All rights reserved. Page 43 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 50 59 ( = Pascals) options ON Setpoint IEEE-754 format 0x40200000 ( = 2.5E-4 pascals) OFF setpoint IEEE-754 format 0x41200000 ( = 1.0E-3 pascals) Page 44 © Edwards Limited 2010. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 51 1 ( = Vent on 50% speed) options Heater band time Hours Air Cooler use Numbered 1 ( = On with Turbo) options © Edwards Limited 2010. All rights reserved. Page 45 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 52: Software Upgrades
DX Profibus module, use D39751831 DX PROFIBUS UPGRADE CABLE Startup the COM7 program and setup as described below. Click on Script menu then go to the folder ’C:\Edwards\TIC and DX Profibus Module’ and select the new script file. Click on OK and then turn the power on to the unit. The script will automatically perform a low-level file transfer and then a XModem transfer.
Page 53 Click on script menu. Select folder then script file, click OK then turn power on Profibus unit. Low level file transfer will occur. © Edwards Limited 2010. All rights reserved. Page 47 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 54: Fuse Replacement (Dx Version Only)
(with the rear panel attached). The fuse can be removed and replaced. The PCB should be secured back inside the module housing before power is reapplied. Page 48 © Edwards Limited 2010. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 55: Storage And Disposal
The Profibus Module and associated cables are within the scope of the European Directive on Waste Electrical and Electronic Equipment, 2002/96/EC. Edwards offer European customers a recycling service for the Profibus Module/ cables at the end of the product’s life. Contact Edwards for advice on how to return the Profibus Module/cables for recycling WARNING Do not incinerate the Profibus Module.
Page 57: Spares And Accessories
The majority of these centres employ Service Engineers who have undergone comprehensive Edwards training courses. Order spare parts and accessories from your nearest Edwards company or distributor. When you order, please state for each part required: Model and Item Number of your equipment Serial number (if any) Item Number and description of the part.
Page 59: Appendix A1 Full Pump States
D397-50-880 Issue C Appendix A1 Full Pump States Stopped Starting Delay Accelerating Running Stopping Short Delay Stopping Normal Delay Fault Braking Braking © Edwards Limited 2010. All rights reserved. Page 53 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 60: Appendix A2 Alert Id
= 35 Temp Inhibit = 36 No Reading = 37 No Message = 38 NOV Failure = 39 No Tube = 42 Page 54 © Edwards Limited 2010. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 61: Appendix A3 Priority
D397-50-880 Issue C Appendix A3 Priority warning alarm = 2/3 © Edwards Limited 2010. All rights reserved. Page 55 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 62: Appendix A4 Command List
Appendix A4 Command List Device ’leave alone’ = 99 Gauge Off Gauge On Gauge New_Id Gauge Zero Gauge Cal Gauge Degas Page 56 © Edwards Limited 2010. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 63: Appendix A5 Active Gauge States
Gauge Not Connected Gauge Connected New Gauge Id Gauge Change Gauge in Alert Striking Initialising Calibrating Zeroing Degassing = 10 = 11 © Edwards Limited 2010. All rights reserved. Page 57 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 65: Index
DIN rail mounting ........11 Simple set up instructions for the DX version ..14 Disposal ........... 49 Simple set up instructions for the TIC version ..14 DX Profibus module rear connections ....12 Software format ......... 18 DX Pump Connector (DX pump version only) ..6 Software module 852 - DX Pump Control ....
Page 66 Start up sequence ........13 Storage ............ 49 Storage and Disposal ........49 Technical data ..........3 Unpack and inspect ........9 Warnings ............1 Page 60 © Edwards Limited 2010. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
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Page 69 Complete the Declaration (HS2) and send it to Edwards before you dispatch the equipment. It is important to note that this declaration is for Edwards internal use only, and has no relationship to local, national or international transportation safety or environmental requirements.
Page 70 Read the Return of Edwards Equipment – Procedure (HS1) before you complete this Declaration • Contact Edwards to obtain a Return Authorisation Number and to obtain advice if you have any questions • Send this form to Edwards before you return your equipment as per the procedure in HS1...
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Page 72 PLEASE CONTACT ANY OF THE ABOVE FOR DETAILS OF OTHER SALES AND SERVICE CENTERS IN YOUR AREA. © Edwards Limited 2007. All rights reserved Edwards and the Edwards logo are trade marks of Edwards Limited. Produced by Technical Publicity www.edwardsvacuum.com...
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Page 75 Download the latest documents from www.edwardsvacuum.com/HSForms/, follow the procedure in HS1, fill in the electronic HS2 form, print it, sign it, and return the signed copy to Edwards. Note: If we do not receive a completed HS2 form, we will not accept the return of the...
Page 76 edwardsvacuum.com...

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