Edwards D-397-54-000 Instruction Manual
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Edwards D-397-54-000 Instruction Manual

Tic and scientific profibus module
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D397-54-880
Issue A Original
Instruction Manual
TIC and Scientific Profibus Module
Item
Item
Description
Description
Number
Number
TIC Profibus Module
D397-54-000 Scientific Profibus Module
D397-55-000
Original Instructions

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Summary of Contents for Edwards D-397-54-000

  • Page 1 D397-54-880 Issue A Original Instruction Manual TIC and Scientific Profibus Module Item Item Description Description Number Number TIC Profibus Module D397-54-000 Scientific Profibus Module D397-55-000 Original Instructions...
  • Page 2 Declaration of Conformity Edwards, Innovation Drive, Burgess Hill, West Sussex, RH15 9TW, UK declare under our sole responsibility, as manufacturer and person within the EU authorised to assemble the technical file, that the product(s) TIC Profibus Module D397-54-000 Scientific Profibus Module...
  • Page 3 P200-10-088 Issue B Material Declaration In accordance with the requirements of the Chinese regulatory requirement on the Management Methods for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products Order No. 32 (also known as ‘China RoHS2’) and SJ/T 11364 Marking for the Restricted Use of Hazardous Substances in Electronic and Electrical Products: Product Product Label...
  • Page 4 This page has been intentionally left blank.

  • Page 5: Table Of Contents

    4.7.9 Software module 815 - nXDS Bearing Run Time ..............24 4.7.10 Software module 852 - DX/nEXT Pump Control ..............24 © Edwards Limited 2017. All rights reserved. Page i Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 6 Software module 919 - TIC Power supply temperature ............50 4.8.43 Software module 920 - TIC internal temperature ..............50 4.8.44 Software module 921 - Analogue output ................51 Page ii © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 7 DIN rail mounting the Module ..................11 TIC Profibus module rear connections ................12 Scientific Profibus module rear connections ............... 12 Profibus front panel display ...................15 © Edwards Limited 2017. All rights reserved. Page iii Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 8 Converting the value to binary ..................37 Fault finding guide ......................57 Profibus Module default set-up values (Scientific version) ............58 Profibus Module default set-up values (TIC version) ..............58 Page iv © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 9: Introduction

    Scope and definitions This manual provides installation, operation and maintenance instructions for the Edwards Turbo Instrument Controller (TIC) Profibus Module and the Edwards Scientific Profibus Module. You must use the Controller as specified in this manual. Read this manual before you install and operate your Controller. Important safety information is highlighted as WARNING and CAUTION instructions;...

  • Page 10: Product Description

    There are two variants of the Profibus Module, both of which are provided with a standard Profibus connection, DC power input connection and connection to the Edwards equipment. The TIC Profibus Module is provided with a short serial cable to connect the module to the TIC serial comms port. The Scientific Profibus Module is provided with a 15 way connector.

  • Page 11: Technical Data

    DX/nEXT/nXDS pump cable (Scientific pump version Use (1 m) cable supplied with DX/nEXT pump only or only) Edwards DX/nEXT/nXDS pump extension cables. © Edwards Limited 2017. All rights reserved. Page 3 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 12: Operating And Storage Data

    High = module transmitting. Low = Receiving or Idle. Figure 1 - Pin connections for 9-way sub-miniature ‘D’ type socket Page 4 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 13: D.c. Power Connector

    For connection to serial comms port of Turbo Instrument Controller only. RS232 protocol 9600 baud, 1 stop bit, 8 data bits, no parity © Edwards Limited 2017. All rights reserved. Page 5 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 14: Dx/Next/Nxds Pump Connector (Scientific Version Only)

    3 pins for the 0 V connection on your connector mating half are connected to the power supply. RS232 protocol 9600 baud, 1 stop bit, 8 data bits, no parity. Page 6 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 15: Front Panel Usb Connector

    Front panel USB connector Table 11 - Front panel USB connector Connector type USB Micro-B socket Function Software upgrade by Edwards service personnel only © Edwards Limited 2017. All rights reserved. Page 7 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 16 D397-54-880 Issue B This page has been intentionally left blank. Page 8 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 17: Installation

    Unpack and inspect Remove all of the packaging material and check the Module. If the Module is damaged, follow the Edwards return of equipment procedures that are laid out in the back of this manual. Do not use the Module if it is damaged.

  • Page 18: Rack Mounting

    For Rack mounting the unit should fit in a 6HP wide, 3U High space using the 2-off M2.5 screws provided, as shown Figure Figure 6 - Rack mounting the Module Page 10 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 19: Panel Mounting

    Figure It is recommended to use end stops on a DIN rail system. Figure 8 - DIN rail mounting the Module © Edwards Limited 2017. All rights reserved. Page 11 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 20: Electrical Connections

    The appropriate 5 V and 0 V signals are supplied on the standard pins for this purpose. Page 12 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 21: Operation

    Operation Profibus system information The Edwards Profibus Modules are for connection to a Profibus DP network and operate as V0 slaves only. The required performance is described in standard EN50170. The Profibus master requires a GSD file for each slave and these are provided on the CD included with the unit. The TIC and Scientific versions require different GSD files so please ensure the relevant file (only) is installed.

  • Page 22: Simple Set Up Instructions For The Tic Version

    6. Connect the 24V power supply to the Profibus module. 7. The DX/nEXT/nXDS pump is available for basic operation within a Profibus Fieldbus system. Page 14 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 23: Front Panel Display

    Upper address Sets value of upper nibble of address (Hexadecimal). switch Lower address Sets value of lower nibble of address (Hexadecimal). switch © Edwards Limited 2017. All rights reserved. Page 15 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 24: Address Set-Up

    Table 14 - Address switch settings Upper switch Lower switch Upper switch Lower switch setting setting setting setting Address in Address in Decimal Decimal Page 16 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 25 If this occurs either, change the address and cycle the power or remove power and change the address. © Edwards Limited 2017. All rights reserved. Page 17 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 26: Baud-Rate

    In general the GSD defaults match the TIC and DX/nEXT/nXDS factory defaults. Page 18 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 27: Configuration

    As per current recommendations this is not flagged as a critical diagnostic in the mandatory diagnostics (octet 1 bit 3). © Edwards Limited 2017. All rights reserved. Page 19 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 28: Diagnostics Description

    DX/nEXT pump speed demand 75DX,255DX/nEXT None DX/nEXT vent valve close 75DX or 255DX/nEXT with a None None TIC controller supporting turbo controller Page 20 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 29: Software Module 802 - Nxds Pump Control

    Speed demand (if pump started) is full speed if value 0, and standby speed if value 1. Input bytes (to Master) None. © Edwards Limited 2017. All rights reserved. Page 21 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 30: Software Module 808 - Nxds Pump Temperatures

    Output bytes (from Master) None. Input bytes (to Master 1st,2nd,3rd Hours run by pump 0..999999 and 4th Associated Parameter options None. Page 22 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 31: Software Module 811 - Nxds Pump Cycles

    Hours until tip seal service 0..999999 and 4th 5th, 6th, 7th Hours run by tip seal 0..999999 and 8th Associated Parameter options None. © Edwards Limited 2017. All rights reserved. Page 23 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 32: Software Module 815 - Nxds Bearing Run Time

    4th) are reserved. Each bit of lower 2 bytes is a flag. To decode the status first convert the value to binary. Refer to Table 16 interpret each bit. Associated Parameter options None. Page 24 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 33: Software Module 853 - Dx/Next Pump Set-Up

    Effect if speed drops below Options are stop immediately or stop if timing period exceeded. Brake use Whether Electronic braking is enabled or disabled. © Edwards Limited 2017. All rights reserved. Page 25 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 34: Software Module 859 - Dx/Next Pump Temperatures

    Cannot be changed. Vent options 8 options with textual descriptions. More information available on each option from the nEXT85 pump manual. Page 26 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 35: Software Module 865 - Next85 Only Pump Temperatures

    Once a "forced close" command has been sent it can only be cleared in the DX/nEXT pump podule by demanding the pump to stop (using software module 852). Input bytes (to Master) None. Associated Parameter options None. © Edwards Limited 2017. All rights reserved. Page 27 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 36: Software Module 880 - Next Service Set-Up

    Service due Service operation required may be determined by checking the bits above 8 - 31 Reserved Associated Parameter options None. Page 28 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 37: Software Module 882 - Next Controller Run Time

    Input bytes (to Master 1st and 2nd Cycles until pump service 0..65535 3rd and 4th Cycles run by pump 0..65535 Associated Parameter options None. © Edwards Limited 2017. All rights reserved. Page 29 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 38: Software Module 885 - Next Bearing Run Time

    ’4’ = 34 h. Version letter of software in ASCII, normally A to Z. e.g. ASCII ’A’ = 41 h. Associated Parameter options None. Page 30 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 39: Details Of Tic Software Modules

    Pump Speed Demand nXDS with a TIC controller None supporting backing control nXDS Temperature nXDS with a TIC controller None None supporting backing control © Edwards Limited 2017. All rights reserved. Page 31 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 40 Any TIC controller None TIC vent valve Any TIC controller with None turbo control Heater band Any TIC controller with turbo control Page 32 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 41: Front Panel Lock

    To use this module with nEXT you will need TIC version D39700640N or later. General Description DX/nEXT Pump set-up and configuration. Output bytes (from Master) None. Input bytes (to Master) Dummy byte (always zero). © Edwards Limited 2017. All rights reserved. Page 33 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 42: Software Module 859 - Dx/Next Pump Temperatures

    Input bytes (to Master) Forms a 16-bit (unsigned) number, which is the motor power in 10th’s of Watts. Associated Parameter options None. Page 34 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 43: Software Module 864 - Next85 Pump Vent Option 2

    Not used with a TIC (preferably leave as zero). Use Module 908 to go to standby. Input bytes (to Master) None. © Edwards Limited 2017. All rights reserved. Page 35 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 44: Software Module 875 - Dx/Next Vent Valve Close

    1: Service indication on Status LED and FAIL line 2: No service indication on Status LED or FAIL line 3: Service indication on FAIL line Page 36 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 45: Software Module 881 - Next Service Status

    Hours until controller service 0..999999 and 4th 5th, 6th, 7th Hours run by controller 0..999999 and 8th Associated Parameter options None. © Edwards Limited 2017. All rights reserved. Page 37 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 46: Software Module 883 - Next Pump Run Time

    Hours until bearing service 0..999999 and 4th 5th, 6th, 7th Hours run by bearing 0..999999 and 8th Associated Parameter options None. Page 38 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 47: Software Module 886 - Next Oil Cartridge Run Time

    None. Input bytes (to Master) 1st, 2nd Motor temperature in °C. 3rd, 4th Controller temperature in °C. Associated Parameter options None. © Edwards Limited 2017. All rights reserved. Page 39 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 48: Software Module 809 - Nxds Pump Power

    Software module 813 - nXDS Drive Run Time General Description Read Hours run by drive and Hours until drive service. Output bytes (from Master) None. Page 40 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 49: Software Module 814 - Nxds Tip Seal Run Time

    Output bytes (from Master) None. © Edwards Limited 2017. All rights reserved. Page 41 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 50: Software Module 904 - Turbo Pump Control

    Enables or disables control at the chosen setpoint by the chosen gauge. 15th Start delay In minutes from zero to 99. Page 42 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 51: Software Module 905 - Turbo Pump Speed

    No Alerts currently exist for this software module so the 3rd and 4th bytes will always be zeros. Associated Parameter options None. © Edwards Limited 2017. All rights reserved. Page 43 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 52: Software Module 907 - Turbo Normal

    Monitors turbo pump and if it is running shows running time, since it was last started. Output bytes (from Master) None. Page 44 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 53: Software Module 910 - Backing Pump Control

    No Alerts currently exist for these software modules so the 3rd and 4th bytes will always be zero. Associated Parameter options None. © Edwards Limited 2017. All rights reserved. Page 45 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 54: Software Module 912 - Backing Pump Power

    IEEE-754 floating-point format number (32-bit). Use of IEEE-754 format to represent floating point numbers is commonplace in PLCs. A useful conversion tool can be found at the following web address: http:// babbage.cs.qc.edu/courses/cs341/IEEE-754.html or at www.schmidt.net. Page 46 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 55: Software Module 913 - Gauge 1

    Setpoint OFF IEEE-754 format for pressure and voltage. 11th 12th 13th 14th Enable Enables or disables control at the chosen setpoint. © Edwards Limited 2017. All rights reserved. Page 47 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 56: Software Module 914 - Gauge 2

    Enable - Enables or disables control at the chosen setpoint by the chosen master object. If this is set to "disabled" the configured control link will not function. Page 48 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 57: Software Module 916 - Relay 1

    Software module 918 - Relay 3 General Description Control, set-up and monitoring of Relay 3 output. See Relay 1 for output, input and parameter options. © Edwards Limited 2017. All rights reserved. Page 49 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 58: Software Module 919 - Tic Power Supply Temperature

    No Alerts currently exist for these software modules so the 3rd and 4th bytes will always be zero. Associated Parameter options None. Page 50 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 59: Software Module 921 - Analogue Output

    Determines the operation of the vent valve. Options are either: Vent when turbo speed reaches 50% OR vent when turbo is commanded to stop. © Edwards Limited 2017. All rights reserved. Page 51 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 60: Software Module 923 - Heater Band

    Cannot be changed. Function Determines the operation of the air cooler output. Options are either: Always On=0. On with the turbo=1. Page 52 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 61: Software Module 933 - System

    State - refer to table in Appendix Alert - refer to table in Appendix Priority - refer to table in Appendix © Edwards Limited 2017. All rights reserved. Page 53 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 62: Software Module 935 - Gauge 5

    Control and monitoring of Gauge connected to gauge port number 5. Only the CapMan variant of the 6 Gauge IC supports CapMans. See Gauge 4 for output, input and parameter options. Page 54 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 63: Software Module 936 - Gauge 6

    + 50ms extra if a DX/nEXT/nXDS pump is attached + 300ms extra if the measure of response time is gauge pressure update time. © Edwards Limited 2017. All rights reserved. Page 55 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 64 The Sync and Freeze Profibus functions are supported by the TIC and Scientific Profibus units, but should be used with caution due to the variable time delays associated with the units. Page 56 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 65: Maintenance

    If using Hilscher Sycon software, the Profibus DLL of that software suite must be either revision 2,7,5,0 or later. © Edwards Limited 2017. All rights reserved. Page 57 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 66: Factory Defaults

    80 IF 75DX 160 IF 255DX Effect if speed drops below Numbered 1 ( = Stop if timing period exceeded) options Page 58 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 67 IEEE-754 format 0x41200000 ( = 1.0E-3 pascals) Control from object Numbered 0 ( = disabled) selected. options Gas type Numbered 0 ( = Nitrogen) options © Edwards Limited 2017. All rights reserved. Page 59 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 68 0 ( = Nitrogen) options Filter Numbered 0 ( = Filter off) options ASG range Numbered 0 ( = 1000 mbar) options Page 60 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 69 0 ( = None) options TIC Vent valve operation Numbered 1 ( = Vent on 50% speed) options Heater band time Hours © Edwards Limited 2017. All rights reserved. Page 61 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 70 See 934 Gauge 4 See 934 Gauge 4 See 916 Relay 1 See 916 Relay 1 See 916 Relay 1 Page 62 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 71: Fuse Replacement (Scientific Version Only)

    (with the rear panel attached). The fuse can be removed and replaced. The PCB should be secured back inside the module housing before power is reapplied. © Edwards Limited 2017. All rights reserved. Page 63 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 72 D397-54-880 Issue B This page has been intentionally left blank. Page 64 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 73: Storage And Disposal

    Electronic Equipment, 2002/96/EC. Edwards offer European customers a recycling service for the Profibus Module/ cables at the end of the product’s life. Edwards’ Registration Number as a UK producer of electrical and electronic products is WEE/BF0054TQ. Contact Edwards for advice on how to return the Profibus Module/cables for recycling WARNING Do not incinerate the Profibus Module.
  • Page 74 D397-54-880 Issue B This page has been intentionally left blank. Page 66 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 75: Spares And Accessories

    The majority of these centres employ Service Engineers who have undergone comprehensive Edwards training courses. Order spare parts and accessories from your nearest Edwards company or distributor. When you order, please state for each part required: Model and Item Number of your equipment ...
  • Page 76 D397-54-880 Issue B This page has been intentionally left blank. Page 68 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 77: Appendix A1 Tic Full Pump States

    D397-54-880 Issue A Appendix A1 TIC Full Pump States Stopped Starting Delay Accelerating Running Stopping Short Delay Stopping Normal Delay Fault Braking Braking © Edwards Limited 2017. All rights reserved. Page 69 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 78: Appendix A2 Alert Id

    Use Gauge 4-6 = 43 Degas Inhibit = 44 IGC Inhibit = 45 Brownout/Short = 46 nEXT Service Due = 47 Page 70 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 79: Appendix A3 Priority

    D397-54-880 Issue A Appendix A3 Priority warning alarm = 2/3 © Edwards Limited 2017. All rights reserved. Page 71 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 80: Appendix A4 Command List

    //general off/on e.g. pumps, relays Device On Device ’leave alone’ = 99 Gauge Off Gauge On Gauge New_Id Gauge Zero Gauge Cal Gauge Degas Page 72 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 81: Appendix A5 Active Gauge States

    Gauge Not Connected Gauge Connected New Gauge Id Gauge Change Gauge in Alert Striking Initialising Calibrating Zeroing Degassing = 10 = 11 © Edwards Limited 2017. All rights reserved. Page 73 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 82 D397-54-880 Issue A This page has been intentionally left blank. Page 74 © Edwards Limited 2017. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

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