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Summary of Contents for KTM RC 125
- Page 1 SETUP INSTRUCTIONS 2020 RC 125 Art. no. 3214236en...
- Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.
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Page 4: Means Of Representation
1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips. - Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
- Page 6 2 SETUP – Roll down the film at the sides. Info To avoid damaging the motorcycle during unpacking, leave the other films on the vehicle until you have fin- ished work on the vehicle. – Remove the separate enclosure and unpack it. Check the sepa- rate enclosure for completeness.
- Page 7 SETUP 2 – Position damping rubber on both sides. – Join plug-in connector of the rear mirror on both sides. – Position the rear mirror on both sides. Mount and tighten the screws. – Position all controls in their exact positions on the handlebar. –...
- Page 8 Install the 12-V battery. ( p. 13) – Remove the remaining film, padding, the corrugated card- board, and the other packaging material. – Refuel. ( p. 15) – Prepare the vehicle according to the specifications in KTM Dealer.net for handover to the customer. S01889-01...
- Page 9 WORK 3 Checking the clutch lever play Note Clutch damage If there is no free travel by the clutch lever, the clutch will begin to slip. – Check the free travel of the clutch lever each time before using the motorcycle. –...
- Page 10 3 WORK Checking throttle cable play – Check the throttle grip for smooth operation. – Move the handlebar to the straight-ahead position. Turn the throttle grip back and forth slightly and determine the play in throttle cable 3 … 5 mm (0.12 … 0.2 in) Throttle cable play »...
- Page 11 WORK 3 Main work – Remove screw with washer. – Lift and take off the passenger seat. V00639-10 Mounting the passenger seat Main work – Position passenger seat. Both hooks engage in the holders – Lower the front of the passenger seat and push back. V00640-10 –...
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Page 12: Mounting The Battery Cover
3 WORK Mounting the front rider's seat – Attach recesses on the front rider's seat to the fuel tank, push the front rider's seat forward, and lower at the rear. The pin locks audibly in place. – Check that the front rider's seat is mounted correctly. H01084-10 Removing the battery cover Preparatory work... -
Page 13: Charging The 12-V Battery
WORK 3 3.11 Charging the 12-V battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep 12 V batteries out of the reach of children. – Wear suitable protective clothing and safety glasses. – Avoid contact with battery acid and battery gases. –... - Page 14 3 WORK Alternative 3 CH battery charger XCharge‑professional (00029095053) Info Follow the instructions of the charger and the manual. – Disconnect the battery charger after charging the 12-V battery. Guideline The charging current, charging voltage, and charging time must not be exceeded. Recharge the 12-V battery 3 months regularly when the motorcy-...
- Page 15 WORK 3 – Set the clock. ( p. 13) 3.14 Installing the 12-V battery Main work – Mount rubber strap on the battery compartment. – Position the 12-V battery in the battery compartment. Guideline The terminals of the battery must face upwards. 12-V battery (ETZ-9-BS) –...
- Page 16 3 WORK – Press the MODE button and SET button simultaneously. The set time is adopted and saved. 3.16 Opening fuel tank filler cap Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. –...
- Page 17 WORK 3 3.17 Closing the fuel tank filler cap Warning Fire hazard Fuel is highly flammable, toxic and a health hazard. – Check that the fuel tank filler cap is locked cor- rectly after closing. – Change your clothing if fuel spills on them. –...
- Page 18 3 WORK – Switch off the engine. – Open the fuel tank filler cap. ( p. 14) – Fill the fuel tank with fuel up to the lower edge of the fuel filler. Total fuel tank 10 l Super unleaded capacity, approx.
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Page 19: Technical Data
TECHNICAL DATA 4 Chassis tightening torques EJOT PT Screw, chain guard ® K60x30 4 Nm (3 lbf ft) Remaining screws, chassis 4 Nm (3 lbf ft) Screw, engine electronics control 3 Nm (2.2 lbf ft) unit Nut, chain guard 7 Nm (5.2 lbf ft) Nut, reflector on retaining plate 5 Nm (3.7 lbf ft) Remaining nuts, chassis... - Page 20 4 TECHNICAL DATA Screw, front fender on axle clamp 7 Nm (5.2 lbf ft) Screw, front mask 7 Nm (5.2 lbf ft) Screw, front seat fixing 6 Nm (4.4 lbf ft) Screw, front spoiler 7 Nm (5.2 lbf ft) Screw, front spoiler bottom front 6 Nm (4.4 lbf ft) Screw, front spoiler rear 6 Nm (4.4 lbf ft)
- Page 21 TECHNICAL DATA 4 Screw, shift lever 17 Nm (12.5 lbf ft) Loctite ® 243™ Screw, top triple clamp 15 Nm (11.1 lbf ft) Screw, front brake caliper M8x1 30 Nm (22.1 lbf ft) Loctite ® 204™ Nut, rear sprocket screw M8x1.25 27 Nm (19.9 lbf ft) Loctite...
- Page 22 5 SUBSTANCES Super unleaded (ROZ 95/RON 95/PON 91) Standard/classification – DIN EN 228 (ROZ 95/RON 95/PON 91) Guideline – Only use unleaded super fuel that matches or is equivalent to the specified fuel grade. – Fuel with an ethanol content of up to 10 % (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.
- Page 23 *3214236en* 3214236en 01/2020 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM http://www.ktm.com...