KTM RC 125 2018 Setup Instructions

KTM RC 125 2018 Setup Instructions

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SETUP INSTRUCTIONS
2018
RC 125
Art. no. 3213840en

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Summary of Contents for KTM RC 125 2018

  • Page 1 SETUP INSTRUCTIONS 2018 RC 125 Art. no. 3213840en...
  • Page 3 KTM accepts no liability for delivery options, deviations from figures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.
  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 SETUP 2 Unpacking and setting up the vehicle – Remove the straps and box. A00034-10 – Remove the adhesive tape in the upper area of the motorcycle. S01886-01 – Roll down the film at the sides. Info To avoid damaging the motorcycle during unpacking, leave the other films on the vehicle until you have fin- ished work on the vehicle.
  • Page 6 2 SETUP – Check the clutch lever play. ( p. 6) – Check the play in the throttle cable. ( p. 7) – Position damping rubber on both sides. – Join plug-in connector of the mirror on both sides. – Position the rear mirror on both sides.
  • Page 7 Remove spare key and KEYCODECARD and keep in a safe place for the handover. – Install the battery. ( p. 11) – Remove the remaining films. – Refuel. ( p. 14) – Prepare the vehicle according to the specifications in the KTM Dealer.net for handover to the customer. S01889-01...
  • Page 8 3 WORK Checking the clutch lever play Note Clutch damage If there is no free travel by the clutch lever, the clutch will begin to slip. – Check the free travel of the clutch lever each time before using the motorcycle. –...
  • Page 9 WORK 3 Checking the play in the throttle cable – Check the throttle grip for smooth operation. – Move the handlebar to the straight-ahead position. Turn the throttle grip back and forth slightly and determine the play in throttle cable 3 …...
  • Page 10 3 WORK Main work – Remove screw with washer. – Lift and take off the passenger seat. V00639-10 Mounting the passenger seat Main work – Position passenger seat. Both hooks engage in the holders – Lower the front of the passenger seat and push back. V00640-10 –...
  • Page 11: Mounting The Battery Cover

    WORK 3 Mounting the front rider's seat – Attach recesses on the front rider's seat to the fuel tank, push the front rider's seat forward, and lower at the rear. The pin locks audibly in place. – Check that the front rider's seat is mounted correctly. H01084-10 Removing the battery cover Preparatory work...
  • Page 12: Recharging The Battery

    3 WORK 3.11 Recharging the battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep batteries out of the reach of children. – Wear suitable protective clothing and safety glasses. – Avoid contact with battery acid and battery gases. –...
  • Page 13 WORK 3 Alternative 3 CH battery charger XCharge-professional (00029095053) Info Follow the instructions of the charger and the manual. – Disconnect the battery charger after charging the battery. Guideline The charging current, charging voltage, and charging time must not be exceeded. Charge the battery regularly 3 months when the motorcycle is not...
  • Page 14: Setting The Clock

    3 WORK – Position negative cable ; mount and tighten the screw. V00663-11 Finishing work – Mount the battery cover. ( p. 9) – Mount the front rider's seat. ( p. 9) – Set the clock. ( p. 12) 3.14 Setting the clock Info The clock is displayed in 24-hour format.
  • Page 15 WORK 3 Warning Danger of poisoning Fuel is poisonous and a health hazard. – Avoid skin, eye and clothing contact with fuel. – Immediately consult a doctor if you swallow fuel. – Do not inhale fuel vapors. – In case of skin contact, rinse the affected area with plenty of water. –...
  • Page 16 3 WORK 3.17 Refueling Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not refuel the vehicle in the vicinity of open flames or lit cigarettes. – Switch off the engine for refueling.
  • Page 17: Technical Data

    TECHNICAL DATA 4 Chassis tightening torques EJOT PT Screw, chain guard ® K60x30 4 Nm (3 lbf ft) Remaining screws, chassis 4 Nm (3 lbf ft) Screw, engine electronics control 3 Nm (2.2 lbf ft) unit Nut, chain guard 7 Nm (5.2 lbf ft) Nut, reflector on retaining plate 5 Nm (3.7 lbf ft) Remaining nuts, chassis...
  • Page 18 4 TECHNICAL DATA Screw, front mask 7 Nm (5.2 lbf ft) Screw, front seat fixing 6 Nm (4.4 lbf ft) Screw, front spoiler 7 Nm (5.2 lbf ft) Screw, front spoiler bottom front 6 Nm (4.4 lbf ft) Screw, front spoiler rear 6 Nm (4.4 lbf ft) Screw, fuel tank trim 6 Nm (4.4 lbf ft)
  • Page 19 TECHNICAL DATA 4 Screw, shift lever 17 Nm (12.5 lbf ft) Loctite ® 243™ Screw, top triple clamp 15 Nm (11.1 lbf ft) Screw, front brake caliper M8x1 30 Nm (22.1 lbf ft) Loctite ® 204™ Nut, rear sprocket screw M8x1.25 27 Nm (19.9 lbf ft) Loctite...
  • Page 20 5 SUBSTANCES Super unleaded (ROZ 95/RON 95/PON 91) Standard/classification – DIN EN 228 (ROZ 95/RON 95/PON 91) Guideline – Only use unleaded super fuel that matches or is equivalent to the specified fuel grade. – Fuel with an ethanol content of up to 10 % (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.
  • Page 21 *3213840en* 3213840en 01/2018 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KTM http://www.ktm.com...

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