YASKAWA DX200 Instructions Manual
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YASKAWA DX200 Instructions Manual

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See also: Operator's Manual , Instruction Manual
DX200 OPTIONS
INSTRUCTIONS
FOR PROFINET COMMUNICATIONS FUNCTION
(FOR CP1616 MADE BY Siemens)
Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and
retain for future reference.
MOTOMAN INSTRUCTIONS
MOTOMAN-- INSTRUCTIONS
DX200 INSTRUCTIONS
DX200 OPERATOR'S MANUAL (for each purpose)
DX200 MAINTENACE MANUAL
The DX200 operator's manual above corresponds to specific usage. Be sure to use the appropriate manual.
Part Number:
165837-1CD
Revision:
1
MANUAL NO.
HW1481983
1
1 of 103

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  • Page 1 MOTOMAN INSTRUCTIONS MOTOMAN-- INSTRUCTIONS DX200 INSTRUCTIONS DX200 OPERATOR’S MANUAL (for each purpose) DX200 MAINTENACE MANUAL The DX200 operator’s manual above corresponds to specific usage. Be sure to use the appropriate manual. Part Number: 165837-1CD Revision: MANUAL NO. HW1481983...
  • Page 2 YASKAWA customers to assist in the operation of Motoman robots, related equipment and software This manual is copyrighted property of YASKAWA and may not be sold or redistributed in any way. You are welcome to copy this document to your computer or mobile device for...
  • Page 3 If such modification is made, the manual number will also be revised. • If your copy of the manual is damaged or lost, contact a YASKAWA representative to order a new copy. The representatives are listed on the back cover. Be sure to tell the representative the manual number listed on the front cover.
  • Page 4 ALLOW UNTRAINED PERSONNEL TO OPERATE, PROGRAM, OR REPAIR THE EQUIPMENT! We recommend approved YASKAWA training courses for all personnel involved with the operation, programming, or repair of the equipment. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC rules.
  • Page 5 ProfiNet Communications Function Notes for Safe Operation Read this manual carefully before installation, operation, maintenance, or inspection of the DX200. In this manual, the Notes for Safe Operation are classified as “DANGER”, “WARNING”, “CAUTION”, “MANDATORY”, or “PROHIBITED”. Indicates an imminent hazardous...
  • Page 6 165837-1CD Notes for Safe Operation ProfiNet Communications Function PROHIBITED • Do not use or keep the board in the following environmental conditions. – Where exposed to direct sunshine – Where vibration or impact occurs – Where high humidity exists – Where a strong magnetic field exists –...
  • Page 7 Injury may result if anyone enters the P-point maximum envelope of the manipulator during operation. Always press an emergency stop button immediately if there are problems.The emergency stop buttons are located on the right of the front door of the DX200 and the programming pendant. •...
  • Page 8 165837-1CD Notes for Safe Operation ProfiNet Communications Function WARNING • Do not touch the inside of the panel for 5 minutes after the power is turned OFF. The remaining charged voltage in the capacitor may cause an electric shock or an injury. •...
  • Page 9 DX200 after use. The programming pendant can be damaged if it is left in the manipulator's work area, on the floor, or near fixtures. Read and understand the Explanation of Warning Labels in the DX200 Instructions before operating the manipulator: •...
  • Page 10 ProfiNet Communications Function Definition of Terms Used Often in This Manual The MOTOMAN is the YASKAWA industrial robot product. The MOTOMAN usually consists of the manipulator, the controller, the programming pendant, and supply cables. In this manual, the equipment is designated as follows:...
  • Page 11 165837-1CD Safeguarding Tips ProfiNet Communications Function Safeguarding Tips All operators, programmers, maintenance personnel, supervisors, and anyone working near the system must become familiar with the operation of this equipment. All personnel involved with the operation of the equipment must understand potential dangers of operation. General safeguarding tips are as follows: •...
  • Page 12 Do not make any modifications to the controller unit. Making any changes without the written permission from YASKAWA will void the warranty. • Some operations require a standard passwords and some require special passwords.
  • Page 13 It is important that users operate the equipment in accordance with this instruction manual and any additional information which may be provided by YASKAWA. Address any questions regarding the safe and proper operation of the equipment to YASKAWA Customer Support.
  • Page 14 Function system, please contact YASKAWA Customer Support at the following 24-hour telephone number: (937) 847-3200 For routine technical inquiries, you can also contact YASKAWA Customer Support at the following e-mail address: techsupport@motoman.com When using e-mail to contact YASKAWA Customer Support, please provide a detailed description of your issue, along with complete contact information.

  • Page 15: Table Of Contents

    4.7.1 Creating Procedures of GSD File ............... 4-46 5 Allocating I/O Signals........................5-1 5.1 Transmission Data......................5-1 5.1.1 I/O Allocation Examples for DX200 (For Handling) ..........5-1 5.1.2 I/O Allocation Examples for DX200 (Except for Handling) ........5-4 5.2 Board Status ........................5-6 HW1481983 15 of 103...
  • Page 16 165837-1CD Table of Contents ProfiNet Communications Function 6 Management of Setting Data ......................6-1 6.1 Procedures for Saving ....................... 6-1 6.2 Procedures for Loading...................... 6-4 7 Additional Functions for IO Controller ..................... 7-1 7.1 IOPS Status Monitor Function ................... 7-1 7.1.1 Outline ........................

  • Page 17: Outline

    PROFINET board CP1616 (made by Siemens, hereinafter referred to as the CP1616) to be used with DX200. The use of this board enables DX200 general IO data to be transferred to and from other PROFINET communication stations. The CP1616 has multiple firmware versions.
  • Page 18 165837-1CD Outline ProfiNet Communications 1.1 System Configuration Function  Example of system configuration when using as PROFINET IO Controller DX200 Controller PROFINET IO Controller CP1616 PROFINET Cable PROFINET IO Device  Example of system configuration when using as PROFINET IO...

  • Page 19: Hardware Specifications

    165837-1CD Hardware Specifications ProfiNet Communications Function 2.1 Board External View Hardware Specifications Board External View SF (group fault) LED BF (bus fault) LED link LED Activity LED PROFINET Connector (RJ45) HW1481983 19 of 103...

  • Page 20: Board Specifications

    Board Specifications Items Specifications Interface to PROFINET external devices Board mounting PCI Slot in the DX200 position Error display LED display Maximum number Input: 4048 points Output: 4048 points of I/O However, the Input points and Output points cannot be set individually.

  • Page 21: Attaching Of The Board

    165837-1CD Attaching of the Board ProfiNet Communications Function Attaching of the Board WARNING • Before wiring, be sure to turn OFF the power supply and put up a warning sign, such as “DO NOT TURN ON THE POWER.” Failure to observe this warning may result in an electric shock or an injury.

  • Page 22: Operating The Front Door Of Dx200 (Controller)

    165837-1CD Attaching of the Board ProfiNet Communications 3.1 Operating the Front Door of DX200 (Controller) Function Operating the Front Door of DX200 (Controller) 1. Open the front door of the DX200. (1) Using a flathead screwdriver, rotate the door locks on the front of the DX200 (two places) 90 degrees clockwise.

  • Page 23: Attaching The Cp1616 To The Dx200

    Attaching of the Board ProfiNet Communications Function 3.2 Attaching the CP1616 to the DX200 Attaching the CP1616 to the DX200 1. Remove the riser card (JANCD-YBB02-E) from the CPU rack. 2. Insert the CP1616 into the PCI slot of the riser card, and tighten the support clamps to ensure it does not come lose.

  • Page 24: Closing The Front Door Of The Dx200

    90° door lock flathead screw driver CAUTION • Always close the door of the controller (DX200) except for maintenance. • Make sure to rotate all the door locks counterclockwise. • If dust or water enter inside the controller, electric shock or breakdown of DX200 may result.

  • Page 25: Setting Of The Board

    165837-1CD Setting of the Board ProfiNet Communications Function 4.1 CP1616 Communication Settings Setting of the Board CP1616 Communication Settings To perform the CP1616 communication settings, it requires the setting tool made by Siemens. This section explains the setting method using "STEP 7".
  • Page 26 165837-1CD Setting of the Board ProfiNet Communications 4.1 CP1616 Communication Settings Function 4. The selected network interface is displayed at "Access Point of the Application:" and "Interface Parameter Assignment Used:". 5. Select {OK} to close the window. HW1481983 26 of 103...
  • Page 27 STEP 7 first, and then write the settings to the CP1616. 1. Connect the PC with STEP 7 installed to the CP1616 with the Ethernet cable, and then turn ON the DX200 pressing {MAIN MENU}. 2. Start SIMATIC Manager (STEP 7).
  • Page 28 165837-1CD Setting of the Board ProfiNet Communications 4.1 CP1616 Communication Settings Function 4. Add a station. Right-click the created project name, and then select {Insert New Object} - {SIMATIC PC Station}. 5. Set the hardware. Double-click {Configuration} under the added station, and then start the {HW Config}.
  • Page 29 165837-1CD Setting of the Board ProfiNet Communications Function 4.1 CP1616 Communication Settings 6. Select the CP1616 module from {SIMATIC PC Station} - {CP Industrial Ethernet} - {CP1616} of the hardware catalog, and then drag and drop it to the rack. When the CP1616 is not displayed on the hardware catalog, select {Options} - {Install HW Updates...} to install a catalog.
  • Page 30 165837-1CD Setting of the Board ProfiNet Communications 4.1 CP1616 Communication Settings Function 8. Add the IO device as follows. From the hardware catalog, select an IO device to be used, and then drag and drop it to the network. When there is no hardware catalog of the IO device to be used, import the GSD file of the equipment, and then register it to the hardware catalog.
  • Page 31 165837-1CD Setting of the Board ProfiNet Communications Function 4.1 CP1616 Communication Settings 10. Insert the IO module to the IO Device. Make sure to insert the IO module to the IO Device according to the actual IO Device configuration. 11. Save and compile the settings. HW1481983 31 of 103...
  • Page 32 165837-1CD Setting of the Board ProfiNet Communications 4.1 CP1616 Communication Settings Function 12. Download the compiled project to the CP1616. 13. Continuously, refer to section 4.3 “IO Controller Settings”, and perform the settings of the CP1616. HW1481983 32 of 103...
  • Page 33 CP1616. 1. Connect the PC with STEP 7 installed to the CP1616 with the Ethernet cable, and then turn ON the DX200 pressing {MAIN MENU}. 2. Start SIMATIC Manager (STEP 7), and then select {PLC} - {Edit Ethernet Node…}.
  • Page 34 The procedures to set the CP1616 as the IO device at the IO controller side (such as PLC) are described. When setting the CP1616 as the IO device, the CP1616 GSD file supplied by YASKAWA is necessary. Depending on the software version of the DX200, available GSD files vary. DX200 software version GSD File DN1.47.00A()-00...
  • Page 35 CP} - {CP1616} of the hardware catalog. The start slot number of the CP1616 is 0. NOTE • When the version of the GSD file is older than "GSDML- V2.31-Yaskawa-PROFIsafe-CP1616-20150514.xml", any non-migration modules are not displayed. Select a migration module in spite of the usage method of the CP1616.

  • Page 36: Io Controller Settings

    165837-1CD Setting of the Board ProfiNet Communications 4.1 CP1616 Communication Settings Function 4. Double-click the added CP1616 icon to open the Property window, and enter the same device name and IP address as the one allocated to the CP1616 in section 4.1.3.1 “Settings of Device Name and IP Address”, and then select {OK}.
  • Page 37 165837-1CD Setting of the Board ProfiNet Communications Function 4.1 CP1616 Communication Settings 7. Download the error program (OB: Organization Block), which is executed when an error occurs, to the IO controller. For example, in order to enable to restore from the communication error such as disconnection, create and download OB86 to the IO controller.
  • Page 38 Function 4.1.4 Coupling Settings Coupling is a method for the DX200 to recognize that each CP1616 set separately on two kinds of network is identical. With this method, the CP1616 can be used as the IO Controller and the IO Device simultaneously.
  • Page 39 165837-1CD Setting of the Board ProfiNet Communications Function 4.1 CP1616 Communication Settings  Communication settings for [CP1616 (1)]-[CP1616 (2)] 1. Assign the IP address and the device name to the CP1616 (2) by referring to section 4.1.3.1 “Settings of Device Name and IP Address”. 2.
  • Page 40 165837-1CD Setting of the Board ProfiNet Communications 4.1 CP1616 Communication Settings Function 4. Perform the hardware setting as follows. Double-click {Configuration} under the added station to start the {HW Config}. 5. Select the CP1616 module from the hardware catalog, and then drag and drop it to the rack.

  • Page 41: Io Device Settings

    165837-1CD Setting of the Board ProfiNet Communications Function 4.1 CP1616 Communication Settings 7. Add the IO device as follows. From the hardware catalog, select an IO device to be used, and then drag and drop it to the network. When there is no hardware catalog of the IO device to be used, import the GSD file of the equipment, and then register it to the hardware catalog.
  • Page 42 165837-1CD Setting of the Board ProfiNet Communications 4.1 CP1616 Communication Settings Function 9. Insert the IO module to the IO device. Make sure to insert the IO module to the IO device according to the actual IO device configuration. 10. Right-click the CP1616 (1), and then select {Object Properties…}. 11.
  • Page 43 165837-1CD Setting of the Board ProfiNet Communications Function 4.1 CP1616 Communication Settings 12. Save and compile the settings. HW1481983 4-19 43 of 103...
  • Page 44 165837-1CD Setting of the Board ProfiNet Communications 4.1 CP1616 Communication Settings Function  Communication settings for [CPU 314C-2 PN/DP]-[CP1616 (1)] 1. Assign the IP address and the device name to the CP1616 (1) by referring to section 4.1.3.1 “Settings of Device Name and IP Address”. 2.
  • Page 45 165837-1CD Setting of the Board ProfiNet Communications Function 4.1 CP1616 Communication Settings 4. Select the rack from the hardware catalog, and then drag and drop it. 5. Select a power supply used for [CPU 314C-2 PN/DP], and then drag and drop it to the rack. 6.
  • Page 46 165837-1CD Setting of the Board ProfiNet Communications 4.1 CP1616 Communication Settings Function 7. Select a network which has been created. Enter an IP address for assigning to [CPU 314C-2 PN/DP], and then select {OK}. 8. Add an IO device as follows. Select an IO device to be used from the hardware catalog, and then drag and drop it to the network.
  • Page 47 165837-1CD Setting of the Board ProfiNet Communications Function 4.1 CP1616 Communication Settings 10. After the settings, save and compile the settings. HW1481983 4-23 47 of 103...

  • Page 48: Coupling Settings

    165837-1CD Setting of the Board ProfiNet Communications 4.1 CP1616 Communication Settings Function  Coupling settings 1. Open {HW Config} for the CP1616 (1) from the SIMATIC Manager. Right-click the CP1616 (1), and then select {Object Properties…}. 2. Click {IO Device Coupling…} on {PROFINET} tab of the Property window.
  • Page 49 165837-1CD Setting of the Board ProfiNet Communications Function 4.1 CP1616 Communication Settings 3. Mark the check box of "Allow coupling with third-party IO devices." to display an IO Device. Select the IO Device, and then press {Couple}. 4. After the selected IO Device is displayed at Active Coupling, select {OK}.
  • Page 50 165837-1CD Setting of the Board ProfiNet Communications 4.1 CP1616 Communication Settings Function 6. Perform "Save and Compile" again at the HW Config window of each communication setting for [CP1616(1)]-[CP1616(2)] and [CPU 314C-2 PN/DP]-[CP1616(1)]. 7. Download the compiled configuration to the CP1616(1) and CPU 314C-2 PN/DP respectively.

  • Page 51: Calling Up The Cp1616 Setting Window

    To use the CP1616 with the DX200, the option board and I/O module settings must be changed using the following steps. 1. Turn the power supply ON again while pressing {Main Menu} simultaneously.
  • Page 52 165837-1CD Setting of the Board ProfiNet Communications 4.2 Calling Up the CP1616 Setting Window Function 4. Select {SETUP}. – The SETUP window is displayed. 5. Select [OPTION BOARD]. – The OPTION BOARD window is displayed. HW1481983 4-28 52 of 103...
  • Page 53 (6) PROFIsafe Set whether the CP1616 will be used for the PROFIsafe communication. This is an optional function to be paid. Contact a YASKAWA representative to use this function. HW1481983 4-29 53 of 103...
  • Page 54 165837-1CD Setting of the Board ProfiNet Communications 4.2 Calling Up the CP1616 Setting Window Function 7. Change CP1616 to "USED". HW1481983 4-30 54 of 103...

  • Page 55: Io Controller Settings

    IO device. For IOPS status, refer to section 7.1 “IOPS Status Monitor Function”. This item is displayed when the software version of the DX200 is DN1.50.00A()-00 or later. 2. Perform each IO controller settings according to the actual communication station.
  • Page 56 165837-1CD Setting of the Board ProfiNet Communications 4.3 IO Controller Settings Function 3. Press [ENTER]. – Return to the CP1616 setting window. HW1481983 4-32 56 of 103...
  • Page 57 1. Select "DETAIL" of the IO DEVICE on the CP1616 setting window. – The IO device setting window is displayed. (The display depends on the DX200 software version.) When the software version is DN1.47.00A()-00 or earlier. 2. "ENABLE" or "DISABLE" for Slot 0 - CP1616 can be selected and switched using the toggle.

  • Page 58: Io Device Settings

    165837-1CD Setting of the Board ProfiNet Communications 4.4 IO Device Settings Function When the software version is from DN1.50.00A()-00 to DN1.70.01A()-00. 2. "ENABLE" or "DISABLE" for Slot 1 - CP1616 can be selected and switched using the toggle. When using the CP1616 as the IO device, "ENABLE" should be selected.
  • Page 59 165837-1CD Setting of the Board ProfiNet Communications Function 4.4 IO Device Settings When the software version is DN1.71.00A()-00 or later. 2. Press "CP1616" of Slot 1, and then select one from "DISABLE", "ENABLE(No Migration)", or "ENABLE(Migration)". When a non-migration module is set, in step 3 of section 4.1.3.2 “CP1616 (IO Device) Settings with IO Controller”, select "ENABLE(No Migration)", when a migration module is set, select "ENABLE(Migration)".
  • Page 60 165837-1CD Setting of the Board ProfiNet Communications 4.4 IO Device Settings Function 4. Select "GSDML" to see the each slot's module information. 5. Press [ENTER] on the IO device window. – Return to the CP1616 setting window. HW1481983 4-36 60 of 103...
  • Page 61 FLASH data again. If there is an unconformity between the option board and IO module settings, the DX200 cannot operate properly. To NOTE avoid such unconformity, be sure to perform the IO module settings displayed successively after the option board settings.

  • Page 62: Io Module Settings

    165837-1CD Setting of the Board ProfiNet Communications 4.5 IO Module Settings Function IO Module Settings If the CP1616 settings are changed, the IO module needs to be set as well. Set the IO module settings using the following steps. 1. (the continuation of the CP1616 settings) –...
  • Page 63 165837-1CD Setting of the Board ProfiNet Communications Function 4.5 IO Module Settings 3. Press [ENTER]. – The confirmation dialog box is displayed. 4. Select {Yes}. – If the IO module is properly installed, select {Yes}. The IO module settings will be updated, and the EXTERNAL IO SETUP window is displayed.

  • Page 64: External Io Settings

    165837-1CD Setting of the Board ProfiNet Communications 4.6 External IO Settings Function External IO Settings 1. The EXTERNAL IO SETUP window is displayed. 2. Select "AUTO" or "MANUAL" for the allocation mode. – After "AUTO"/"MANUAL" is selected, the selection menu is displayed.
  • Page 65 165837-1CD Setting of the Board ProfiNet Communications Function 4.6 External IO Settings 3. Select the allocation mode to be set. – When allocating the I/O signal automatically, select "AUTO". When allocating the I/O signal manually, select "MANUAL". – The selected allocation mode will be set. 4.
  • Page 66 165837-1CD Setting of the Board ProfiNet Communications 4.6 External IO Settings Function 5. Select the external I/O signal number to be changed from the original. ("#20060" is selected in the setting example.) – The select menu is displayed. 6. Select "MODIFY" and enter the desired external input signal number to replace the original.
  • Page 67 165837-1CD Setting of the Board ProfiNet Communications Function 4.6 External IO Settings 8. Press [ENTER]. – The EXTERNAL IO ALLOCATION(OUTPUT) window is displayed. 9. Select and change the external output signal number with the same procedure as the external input signal number. –...
  • Page 68 165837-1CD Setting of the Board ProfiNet Communications 4.6 External IO Settings Function  Setting Example When the CP1616 is Used as IO Controller and IO Device Simultaneously Here is an example of allocation method of the CP1616 simultaneously used as follows; IO controller: 20 byte IO device: 8 byte The total size is 28 byte.
  • Page 69 165837-1CD Setting of the Board ProfiNet Communications Function 4.6 External IO Settings EXTERNAL IO ALLOCATION(OUTPUT) can be changed with the same steps. HW1481983 4-45 69 of 103...

  • Page 70: Gsd File Creation

    (IO controller). Use a GSD file created with the following procedures. • GSD file creation by this procedure can be performed when the software version of the DX200 is DN1.71.00A()-00 or later. When the version DN1.70.01A()-00 or earlier is used, contact your NOTE YASKAWA representative.
  • Page 71 165837-1CD Setting of the Board ProfiNet Communications Function 4.7 GSD File Creation 3. Select {SAVE}. – The SAVE window is displayed. 4. Select "EDS/GSD FILE SAVE". – The EDS/GSD FILE SAVE window is displayed. – A list of such as the CP1616 board which is set for the IO device and the DeviceNet board which is set for the slave is displayed.
  • Page 72 7. Select {YES}. – A GSD file is created in an enabled device (CompactFlash or USB memory). The file name to be created will be as follows: GSDML-Version-Yaskawa-PROFIsafe-CP1616-Date.xml Version: GSD file version Date: Released date of GSD file <File name example>...

  • Page 73: Allocating I/O Signals

    PROFINET devices, as well as the CP1616 board status. Accordingly, in addition to the area for contact point data within the DX200, there are eight points (1 byte) for both input/output in the area for the CP1616 board status (the output area cannot be used).
  • Page 74 165837-1CD Allocating I/O Signals ProfiNet Communications 5.1 Transmission Data Function JANCD- I/O Input External Input Signal General Input Signal Description YIO21-E 20010 - 20017 None (Already allocated with the system) Input Data (1) (Standard I/O) 20020 - 20027 None (Already allocated with the system) Input Data (2) 20030 - 20037 00010 - 00017 (IN0001 - IN0008) Input Data (3)
  • Page 75 165837-1CD Allocating I/O Signals ProfiNet Communications Function 5.1 Transmission Data CP1616 I/O Output External Output Signal General Output Signal Description (PROFINET) 30060 - 30067 10030 - 10037 (OT0017 - OT0024) System Reservation 30070 - 30077 10040 - 10047 (OT0025 - OT0032) Output Data (1) 30080 - 30087 10050 - 10057 (OT0033 - OT0040)

  • Page 76: I/O Allocation Examples For Dx200 (Except For Handling)

    ProfiNet Communications 5.1 Transmission Data Function 5.1.2 I/O Allocation Examples for DX200 (Except for Handling) Note 1) The following allocation examples are in case of the standard setting. If the external input/output signal allocation or concurrent ladder program is changed, the allocation will be changed according to the content changed.
  • Page 77 165837-1CD Allocating I/O Signals ProfiNet Communications Function 5.1 Transmission Data CP1616 I/O Output External Output Signal General Output Signal Description (PROFINET) 30060 - 30067 10040 - 10047 (OT0025 - OT0032) System Reservation 30070 - 30077 10050 - 10057 (OT0033 - OT0040) Output Data (1) 30080 - 30087 10060 - 10067 (OT0041 - OT0048)

  • Page 78: Board Status

    An example of the method is shown below. The two types of alarm below are described as alarm occurrence. • I/O board operation error • I/O communication error Refer to section 13.7 “I/O Messages and I/O Alarms" in "DX200 OPTIONS INSTRUCTIONS FOR CONCURRENT I/O" for how to register a user alarm. [Alarm No.] Signal No.
  • Page 79 165837-1CD Allocating I/O Signals ProfiNet Communications Function 5.2 Board Status  Registering the user alarms 1. Change security mode to "management mode". 2. Select {I/O ALARM} from {IN/OUT} under the main menu. 3. The I/O alarm (system) window is displayed. 4.
  • Page 80 165837-1CD Allocating I/O Signals ProfiNet Communications 5.2 Board Status Function 5. Move the cursor over the number to be registered, and press the [Select]. – Moves to the character input window. 6. Enter the I/O alarm name. 7. Press [ENTER]. –...
  • Page 81 165837-1CD Allocating I/O Signals ProfiNet Communications Function 5.2 Board Status 8. Register the other alarms. – Register the desired alarm with the same procedures.  IO allocation and ladder program The signals below are used to create the ladder program that raises an alarm when the option board detects an error.
  • Page 82 165837-1CD Allocating I/O Signals ProfiNet Communications 5.2 Board Status Function The ladder program (the ladder diagram) Alarms can be raised according to the status error signal of the option board by creating the ladder shown below. HW1481983 5-10 82 of 103...

  • Page 83: Management Of Setting Data

    The procedures are as follows. For the operation of external memory devices, refer to chapter 7 "External Memory Devices" of "DX200 OPERATOR'S MANUAL". The data saved by the PROFINET (The CP1616 board) can be loaded as the setting information of PROFINET only for the CP1616.

  • Page 84: Procedures For Saving

    165837-1CD Management of Setting Data ProfiNet Communications 6.1 Procedures for Saving Function 4. Select "SYSTEM DATA". – The SYSTEM DATA selection window is displayed. 5. Select "CP1616 INFO". – " " is displayed before the name of the selected system data. 6.
  • Page 85 165837-1CD Management of Setting Data ProfiNet Communications Function 6.1 Procedures for Saving 7. Select {YES}. – The file is started to be saved, and the transmission window is displayed. When stopping in the middle of the save, press "STOP". – When the save is completed or interrupted, the display returns to the file selection window.

  • Page 86: Procedures For Loading

    ProfiNet Communications 6.2 Procedures for Loading Function Procedures for Loading 1. Turn ON the DX200. 2. Change the security mode to the management mode. 3. Select {EX. MEMORY} under the main menu. – The sub menu is displayed. 4. Select {LOAD}.
  • Page 87 165837-1CD Management of Setting Data ProfiNet Communications Function 6.2 Procedures for Loading 5. Select "SYSTEM DATA". – The SYSTEM DATA selection window is displayed. 6. Select "CP1616 INFO". – " " is displayed before the name of the selected data. 7.
  • Page 88 165837-1CD Management of Setting Data ProfiNet Communications 6.2 Procedures for Loading Function 8. Select {YES}. – File loading is started, and the transmission window is displayed. – When loading is completed, the display returns to the file selection window. When, at saving, the slot in which the CP1616 board is inserted or the IO size (total size used for the IO controller NOTE and the IO device) differ from the current settings, the...

  • Page 89: Additional Functions For Io Controller

    Explanation of each function is described below. These functions are available when the software version of NOTE the DX200 is DN1.50.00A()-00 or later. IOPS Status Monitor Function 7.1.1 Outline IOPS (IO Provider Status) shows that the data sent from the IO device is enabled or not in each sub slot (sub module).
  • Page 90 165837-1CD Additional Functions for IO Controller ProfiNet Communications 7.1 IOPS Status Monitor Function Function The number of sub slots varies depending on the IO device to be used and allocation settings. It can be confirmed on the HW Config. window of STEP 7.

  • Page 91: Message Communication Function

    IO device. 7.2.2 Usage Method 1. Displaying the message communication execution window – Start the DX200 in online mode, and then select {IN/OUT} - {PROFINET MESSAGE COMMUNICATION}. (Description of each item) (1) PCI Displays the PCI slot number of the DX200 to which the CP1616 board used for message communication is inserted.
  • Page 92 165837-1CD Additional Functions for IO Controller ProfiNet Communications 7.2 Message Communication Function Function (4) INDEX Input the index of the record data to be read/written in the range of 0 to 65535 (in decimal) (displaying in hexadecimal). For the explanation of the record data, refer to section 3.2.84 "record data object"...
  • Page 93 165837-1CD Additional Functions for IO Controller ProfiNet Communications Function 7.2 Message Communication Function 3. Operation Example The following is the operation example when reading RecordInputDataObjectElement from the module of slot 2/sub slot 1 of the IO device. (1) Perform the following settings. Operation: READ Index: 32808(0x8028:RecordInputDataObjectElement) Data Size: 16...
  • Page 94 165837-1CD Additional Functions for IO Controller ProfiNet Communications 7.2 Message Communication Function Function (3) Select {DETAIL} to confirm the read data. (Example of the response packet from the IO device confirmed with the packet capture tool, Wireshark) HW1481983 94 of 103...

  • Page 95: Supplementary Note

    165837-1CD Additional Functions for IO Controller ProfiNet Communications Function 7.2 Message Communication Function 7.2.3 Supplementary Note The target module to send the reading/writing request is determined by the IO type and the address value set with STEP 7 made by Siemens. When specifying the module of When specifying the module of When specifying the module of slot 1;...

  • Page 96: Alarm History Displaying Function

    IO device. (Not displaying the alarm from the DX200.) 7.3.2 Usage Method 1. Displaying the Alarm History Window – Start the DX200 in online mode, and then select {IN/OUT} - {PROFINET ALARM HISTORY}. (Description of each item) (1) PAGE Displays the number of alarm history pages.
  • Page 97 165837-1CD Additional Functions for IO Controller ProfiNet Communications Function 7.3 Alarm History Displaying Function 2. Displaying the Content of Alarm – When an alarm is sent from the IO device, {READ} is displayed. The content of the alarm sent from the IO device is displayed by selecting {READ}.
  • Page 98 165837-1CD Additional Functions for IO Controller ProfiNet Communications 7.3 Alarm History Displaying Function Function 3. Displaying the Specified Alarm History – Selecting {PAGE} and then inputting the page number display the alarm content of the specified page out of the alarm history. 4.

  • Page 99: Error Indication

    165837-1CD Error Indication ProfiNet Communications Function 8.1 LED Display Error Indication LED Display The front panel for the CP1616 has ten LEDs. The positions of each LED are shown below. SF (group fault) LED BF (bus fault) LED link LED Activity LED Each RJ-45 connector has two LEDs.

  • Page 100: Led Display

    165837-1CD Error Indication ProfiNet Communications 8.1 LED Display Function BF LED SF LED Description Communications connection is established. Link status error occurred. Slow blinking An IO device cannot be addressed. • No error. • A download is still taking place. Diagnostic information exists.

  • Page 101: Trouble Shooting

    • Confirm that the IO allocation of the CP1616 and the IO allocation of the CP1616 which was set by the IO controller are consistent. When the software version of the DX200 is DN1.71.00A()-00 or later, confirm that whether the migrations of each CP1616 are also consistent.
  • Page 102 (Refer to section 4.3 “IO Controller Settings” and section 4.4 “IO Device Settings”.) • When the software version of the DX200 is DN1.71.00A()-00 or later, confirm that the CP1616 is set as the migration module. (Refer to Step 3 at chapter 4.4.)
  • Page 103 (FOR CP1616 MADE BY Siemens) HEAD OFFICE 2-1 Kurosakishiroishi, Yahatanishi-ku, Kitakyushu 806-0004, Japan Phone +81-93-645-7703 Fax +81-93-645-7802 YASKAWA America Inc. (Motoman Robotics Division) 100 Automation Way, Miamisburg, OH 45342, U.S.A. Phone +1-937-847-6200 Fax +1-937-847-6277 YASKAWA Europe GmbH Robotics Divsion )

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