Page 1: Table Of Contents
Reclosers Service Information Kyle ® Form 4C Microprocessor-Based Recloser S280-77-4 Control Programming Guide Figure 1. Kyle ® Form 4C Microprocessor-Based Recloser Control shown with KSPS2 software. Contents Safety Information ......Control Interrogation Using the SCROLL Key .
Page 2: Safety Information
FOR LIFE FOR LIFE Cooper Power Systems products meet or exceed all applicable industry standards relating to product safety. We actively promote safe practices in the use and maintenance of our products through our service literature, instructional training programs, and the continuous efforts of all Cooper Power Systems employees involved in product design, manufacture, marketing, and service.
Page 3: Introduction
S280-77-4 SAFETY FOR LIFE INTRODUCTION This guide contains a listing of all access codes, pro- CAUTION: Equipment misoperation. Do not gram settings, and detailed operating descriptions of the connect this control to an energized recloser code parameters. The codes, settings, and parameter until all control settings have been properly pro- descriptions are also listed on the control information grammed and verified.
Page 4: Control Security
Kyle Form 4C Microprocessor-Based Recloser Control Programming Guide CONTROL SECURITY The Form 4C control’s three-level security system limits Second Level Security personnel access to only those control functions appro- The second level allows modification of these parame- priate to their responsibilities. The four-digit security...
Page 5: Keyboard Functions
S280-77-4 SAFETY FOR LIFE KEYBOARD FUNCTIONS Prior to interrogation and programming, the operator should be familiar with the control’s keyboard. Figure 2 shows each key and its description of operation. MINIMUM TCC1 TCC2 DISPLAY TARGETS CURRENT TRIP METERING TARGET COUNTERS Interrogates or Interrogates or Interrogates or...
Page 6: Setting The Control Clock
Kyle Form 4C Microprocessor-Based Recloser Control Programming Guide SETTING THE CONTROL CLOCK (Access Codes 153–156) The Form 4C control is equipped with a 24-hour notation To set the year: time clock that records the year, month, day, hour, 1. Press the CODE key and the numbers 1-5-3 (for minute, and seconds of recorded events.
Page 7: Interrogation Of Program Settings
S280-77-4 SAFETY FOR LIFE Interrogation of Program Settings The keyboard of the Form 4C control can be used to interrogate and display all programmed parameter settings. The most commonly used parameters have dedicated function keys. Use the following procedures for interrogation of control parameters. Be sure the display is ON and the rdY prompt is displayed.
Page 8 Kyle Form 4C Microprocessor-Based Recloser Control Programming Guide The following example illustrates how the control’s phase and ground minimum trip levels are changed and verified, using the keyboard. Phase minimum trip is changed from 100 A to 200 A. Ground minimum trip is changed from 50 A to 100 A.
Page 9 S280-77-4 SAFETY FOR LIFE Step Touch Key Display Access Complex Parameter Message Code Value EXAMINE PHASE PHASE SCROLL CODE CHANGE GROUND GROUND CODE VALUE EXAMINE PHASE SCROLL CODE CHANGE CHANGE GROUND CODE VALUE EXAMINE PHASE SCROLL CODE ENTER NEW VALUE CHANGE GROUND CODE VALUE...
Page 10: Changing Control Settings Using Access Codes
Kyle Form 4C Microprocessor-Based Recloser Control Programming Guide Changing Control Settings Using Access Codes Use the following procedure to interrogate or change any control settings of parameters without dedicated keys. Refer to Table 1 or to the control information label located inside the cabinet door to locate the desired parameter and appro- priate access code.
Page 11: Control Interrogation Using The Scroll Key
S280-77-4 SAFETY FOR LIFE Step Touch Key Display Access Complex Parameter Message Code Value EXAMINE PHASE SCROLL CODE CHANGE CHANGE GROUND CODE VALUE EXAMINE PHASE SCROLL CODE ENTER NEW VALUE CHANGE GROUND CODE VALUE EXAMINE PHASE ENTER CODE VALUE PHASE EXAMINE PHASE SCROLL CODE...
Page 12: Downloading To A Data Reader
Kyle Form 4C Microprocessor-Based Recloser Control Programming Guide DOWNLOADING TO A DATA READER The Data Reader (Figure 3) can be used with the Cooper Power Systems Form 4C recloser control and CL-4, CL-4B, CL-4C, and CL-5A regulator controls. Data gathered...
Page 13: Control Operation Witha Personal Computer
S280-77-4 SAFETY FOR LIFE CONTROL INTERFACE CONTROL OPERATION WITH SOFTWARE PROGRAM A PERSONAL COMPUTER An optional Form 4C INTERFACE™ software program A Data Port-to-Computer Interface Cable is available to is available to enable the control to be programmed and permit connection of a personal computer to the data operated with a personal computer.
Page 14: Standard Access Codes And Parameters
Kyle Form 4C Microprocessor-Based Recloser Control Programming Guide STANDARD ACCESS CODES AND PARAMETERS Table 1 is a list of the standard access codes provided *Note: Programming of these access codes is required for basic control operation. on all Form 4C controls. A detailed list of program set-...
Page 15 S280-77-4 SAFETY FOR LIFE TABLE 1 (cont’d) Form 4C Control Standard Access Codes ACCESS ACCESS CODE PARAMETER CODE PARAMETER DIGITAL COMMUNICATIONS HIGH-CURRENT LOCKOUT Data Port Baud Rate Code High-Current Lockout - Phase (ON/OFF) Real-Time Digital Communications Port Baud High-Current Lockout - Ground (ON/OFF) Rate Code High-Current Lockout (Multiple of Minimum Control Communications Address...
Page 16: Accessory Access Codes And Parameters
Kyle Form 4C Microprocessor-Based Recloser Control Programming Guide ACCESSORY ACCESS CODES AND PARAMETERS Table 3 is a list of the access codes for the firmware The firmware accessories include the Optional Universal accessories available for the Form 4C control. A detailed...
Page 17: Access Code Descriptions
S280-77-4 SAFETY FOR LIFE ACCESS CODE DESCRIPTIONS Access codes, parameter descriptions, and security lev- The control is furnished with indicated factory settings. els used in programming the Form 4C control are listed These settings are not recommended for customer use. in this section of the programming guide.
Page 18 Kyle Form 4C Microprocessor-Based Recloser Control Programming Guide Programming (cont’d) Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings TCC2 - Phase TCC2 - Ground • TCC is an abbreviation for time–current curve. A • Time–current characteristics for TCC2 - phase are TCC is used as a protective response to initiate a independent of time–current characteristics for TCC2...
Page 19 S280-77-4 SAFETY FOR LIFE Programming (cont’d) Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings Reset Time (seconds) • Reset timing begins after a successful reclose • S u c c e s s f u l r e c l o s e i s d e t e r m i n e d w h e n t h e operation.
Page 20 Kyle Form 4C Microprocessor-Based Recloser Control Programming Guide Programming (cont’d) Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings 2000 CT Selection 1000 • Programs the control to operate with a recloser cur- • Verify recloser current transformer ratio matches pro- rent transformer ratio of 500:1, 1000:1, or 2000:1.
Page 21 S280-77-4 SAFETY FOR LIFE Phase Identification Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings Bushings 1-2 Phase Identifier Bushings 3-4 Phase Identifier Bushings 5-6 Phase Identifier • Select phase target identification as A, B, C or 1, 2, 3 •...
Page 22 Kyle Form 4C Microprocessor-Based Recloser Control Programming Guide Features ON/OFF (cont’d) Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings Operations Counter (ON/OFF) • With the feature ON, the total number of control trip • Control trip operations are initiated via manual oper- operations is recorded.
Page 23 S280-77-4 SAFETY FOR LIFE Features ON/OFF (cont’d) Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings Ground Trip Precedence (ON/OFF) • Ground Trip Precedence ON: For all faults above • Ground Trip Precedence OFF: For all faults the programmed ground minimum trip level, the between the programmed ground minimum trip number of operations to lockout equals the pro-...
Page 24 Kyle Form 4C Microprocessor-Based Recloser Control Programming Guide Features ON/OFF (cont’d) Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings Supervisory Via Momentary Contact (ON/OFF) • With feature ON, supervisory operation is provided • Select Supervisory Via Momentary Contact ON/OFF with a momentary-pulse contact instead of a main- using the CHANGE key.
Page 25 S280-77-4 SAFETY FOR LIFE Operations Counter Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings Reset 2 Operations Counter • This key displays the total number of control trip • Control trip operations are initiated via manual oper- operations.
Page 26 Kyle Form 4C Microprocessor-Based Recloser Control Programming Guide Metering (cont’d) Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings Reset 0 Maximum Demand Current - Gnd (A) Reset 0 Maximum Demand Current - Phase 1-2 Reset 0...
Page 27 S280-77-4 SAFETY FOR LIFE Status Codes (cont’d) Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings Reset 0 Accessory Status Codes 1 - High Current Lockout 2 - Remote Trip and Lockout 3 - Supervisory Trip and Lockout •...
Page 28 Kyle Form 4C Microprocessor-Based Recloser Control Programming Guide Malfunction Code Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings Reset 0 Malfunction Status 1 - Failure to close from a supervisory signal 2 - Low or high battery voltage...
Page 29 S280-77-4 SAFETY FOR LIFE Line Frequency Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings Line Frequency • Change the operating frequency from 50 to 60 Hz • Select Line Frequency (50/60) using the CHANGE key. Firmware Version / Control Identification Security Limits Access...
Page 30 Kyle Form 4C Microprocessor-Based Recloser Control Programming Guide Firmware Version / Control Identification (cont’d) Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings CPU Firmware Revision Number • Identifies the CPU firmware revision programmed into the control.
Page 31 S280-77-4 SAFETY FOR LIFE Close / Retry The Close/Retry feature is used to interrupt the closing makes one attempt to close the recloser and then locks signal to the recloser when closing power is lost. open. The control does not go into the close/retry mode. The front panel Malfunction LCD indicator is displayed.
Page 32 Kyle Form 4C Microprocessor-Based Recloser Control Programming Guide Digital Communications Codes 81 through 86 establish control communication parameters for digital communications. The values vary based on the system application. Security Limits Access Factory Code Write Read Scroll High Incr Parameter...
Page 33 S280-77-4 SAFETY FOR LIFE Digital Communications (cont’d) Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings Real-Time Digital Communications Port Handshake (Transmit Disable Delay) Mode Code 0 = None 1 = Not Applicable 2 = Modem Control (50 mS OFF) 3 = Modem Control (0 mS OFF) 4 = Modem Control (10 mS OFF) •...
Page 34 Kyle Form 4C Microprocessor-Based Recloser Control Programming Guide Digital Communications (cont’d) Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings Number of Line Sync Characters • Defines the period of time the receive must idle to For example: assume the start of a request message.
Page 35 S280-77-4 SAFETY FOR LIFE Digital Communications (cont’d) Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings Communications Port Transmit Enable Delay (mS) • Defines the delay after the Transmit Enable signal is • The value entered specifies the number of millisec- sent by the Form 4C control and before the trans- onds that elapse before transmission begins.
Page 36 Kyle Form 4C Microprocessor-Based Recloser Control Programming Guide Security Codes Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings 9999 Level 1 Security Access 1111 • Level 1 permits modifications of standard operating parameters (those addressable on the keyboard) and most feature parameters.
Page 37 S280-77-4 SAFETY FOR LIFE Time–Current Curve Modifiers The Form 4C control is equipped with 41 standard keyboard- The methods of modification include: selectable time–current curves, interchangeable for phase • Constant Time Adder: Add a specific time to the selected and ground TCC1 and TCC2. TCC.
Page 38 Kyle Form 4C Microprocessor-Based Recloser Control Programming Guide Time–Current Curve Modifiers (cont’d) Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings 2.00 0.10 0.01 TCC1 Multiplier Value-Phase 1.00* 2.00 0.10 0.01 TCC1 Multiplier Value-Ground 1.00* • Vertically shifts programmed TCC1 by applying a Default setting when TCC1 is changed from Access desired multiplier.
Page 39 S280-77-4 SAFETY FOR LIFE Time–Current Curve Modifiers (cont’d) Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings TCC2 Selection-Phase TCC2 Selection-Ground • Allows the selection of a programmed, fast or • Access Codes 111 or 03 can be used to examine delayed, time–current curve to be modified.
Page 40 Kyle Form 4C Microprocessor-Based Recloser Control Programming Guide Time–Current Curve Modifiers (cont’d) Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings 2.00 0.10 0.01 TCC2 Multiplier Value-Phase 1.00* 2.00 0.10 0.01 TCC2 Multiplier Value-Ground 1.00* • Vertically shifts programmed TCC2 by applying a * Default setting when TCC2 is changed from Access desired multiplier.
Page 41 S280-77-4 SAFETY FOR LIFE Time–Current Curve Modifiers (cont’d) Modifications 1800 In order to further enhance control flexibility and to offer an 1200 almost unlimited number of time–current curve selections, each TCC programmed into the Form 4C control can be modified vertically with a constant time adder (Access Codes 102 or 112), a multiplier value (Access Codes 103 or 113), or a minimum response time adder (Access Codes 104 or 114).
Page 42 Kyle Form 4C Microprocessor-Based Recloser Control Programming Guide Time–Current Curve Modifiers (cont’d) Modifications (cont’d) Minimum Response Time High-Current Trip The #133 time–current curve can be modified by using a A basic TCC can be modified for high current trip (see Figures minimum response time setting as shown in Figure 13.
Page 43 S280-77-4 SAFETY FOR LIFE Time–Current Curves (cont’d) Modifications (cont’d) High-Current Lockout TCC Modification Limits Figure 17 shows an example of sequence modification as a When modifying time–current curves, caution must be exer- result of High-Current Lockout. High-Current Lockout is cised so that the modified curve does not exceed the short- available in multipliers of 1 to 30 in increments of 1.
Page 44 Kyle Form 4C Microprocessor-Based Recloser Control Programming Guide Sensitive Ground/Earth Fault Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings Sensitive Ground/Earth Fault (ON/OFF) • The Sensitive Ground/Earth Fault feature allows the • Remote indication of targets is also altered when the Form 4C control to detect and have the recloser trip Sensitive Ground/Earth Fault feature is ON.
Page 45 S280-77-4 SAFETY FOR LIFE Sensitive Ground/Earth Fault (cont’d) Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings Definite Time to Trip (seconds) • This is the actual time at which the Sensitive Ground/Earth Fault feature will trip. Security Limits Access...
Page 46 Kyle Form 4C Microprocessor-Based Recloser Control Programming Guide High-Current Trip Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings High-Current Trip - Phase (ON/OFF) • High-Current Tripping allows for tripping the recloser • Trips a recloser at any current above the selected with a programmable constant time whenever fault fault current level.
Page 47 S280-77-4 SAFETY FOR LIFE High-Current Trip (cont’d) Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings High-Current Trip - Phase (cycles) (Trip Time Delay) High-Current Trip - Ground (cycles) (Trip Time Delay) • Time delays are selectable from 1 to 9 cycles, in •...
Page 48 Kyle Form 4C Microprocessor-Based Recloser Control Programming Guide High-Current Lockout Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings High-Current Lockout - Phase (ON/OFF) • High-Current Lockout allows for tripping the recloser • Locks out a recloser at any current level above the with a programmable operating sequence whenever selected fault current level.
Page 49 S280-77-4 SAFETY FOR LIFE High-Current Lockout (cont’d) Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings High-Current Lockout - Phase (Active Trip Number) High-Current Lockout - Ground (Active Trip Number) • Indicates on which trip operation the high-current •...
Page 50 Kyle Form 4C Microprocessor-Based Recloser Control Programming Guide Event Recorder The Event Recorder provides detailed, time-related Below is sample data from the event recorder. The data for system analysis. Event recorder data will indi- access codes are referenced under the appropriate cate time-tagged current values for eighteen different heading.
Page 51 S280-77-4 SAFETY FOR LIFE Event Recorder (cont’d) Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings Event Type • Access Code 162 identifies the type of event indicat- *Code 19 - An Event Type 19 is logged in the event ed by the event number of Access Code 161.
Page 52 Kyle Form 4C Microprocessor-Based Recloser Control Programming Guide Event Recorder (cont’d) Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings Second • Access Code 165 identifies the second of the event • Access Code 165 can only be accessed from indicated by Access Code 161.
Page 53 S280-77-4 SAFETY FOR LIFE Duty Cycle Monitor The Duty Cycle Monitor provides keyboard accessible duty • Duty record can be adjusted or reset if recloser is changed- cycle information out, serviced, etc. • The Duty Cycle measures and records duty for each indi- •...
Page 54 Kyle Form 4C Microprocessor-Based Recloser Control Programming Guide Load Profile Monitor Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings Load Profile - Reading Number • Data is accessible through the keyboard or Digital • Indicates the rms demand current for each phase Communications.
Page 55 S280-77-4 SAFETY FOR LIFE Load Profile Monitor (Cont’d) Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings Ground Current (A) • Indicates the rms demand current profile for Ground Current. Security Limits Access Factory Code Write Read Scroll High Incr...
Page 56 Kyle Form 4C Microprocessor-Based Recloser Control Programming Guide Switch Mode Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings Switch Mode Active TCC Selection (TCC1/TCC2) • Applicable to controls with CPU Firmware versions • Indicates whether TCC1 - phase and ground or 8.XX, 11.XX, and 12.XX only.
Page 57 S280-77-4 SAFETY FOR LIFE Switch Mode (cont’d) Security Limits Access Factory Code Write Read Scroll High Incr Parameter Settings 1600 Switch Mode Alternate Minimum Target Sensing - Phase Switch Mode Alternate Minimum Target Sensing - Ground • Applicable to controls with CPU Firmware versions •...
Page 58 Kyle Form 4C Microprocessor-Based Recloser Control Programming Guide...
Page 59 S280-77-4 SAFETY FOR LIFE...
Page 60 2003 Cooper Power Systems, Inc. Kyle ® is a registered trademark of Cooper Industries, Inc. Form 4C INTERFACE™ is a trademark of Cooper Industries, Inc. IBM PC, XT, AT, and PS/2 are registered trademarks of IBM Corp. Intel ® and Pentium ®...

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