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Summary of Contents for TLV JA3D
- Page 1 172-65192MA-02 (JA3D) 27 January 2009 ISO 9001/ ISO 14001 Manufacturer Kakogawa, Japan is approved by LRQA LTD. to ISO 9001/14001 Free Float Air Trap JA3D Copyright © 2009 by TLV CO., LTD. All rights reserved...
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Page 2: Table Of Contents
Also be sure to read this manual carefully before use and follow the instructions to be sure of using the product properly. free float air trap model JA3D is used to automatically discharge oil and water that accumulates in compressed air receiver tanks or in piping. -
Page 3: Safety Considerations
• The three types of cautionary items above are very important for safety: be sure to observe all of them as they relate to installation, use, maintenance and repair. Furthermore, TLV accepts no responsibility for any accidents or damage occurring as a result of failure to observe these precautions. - Page 4 Use only under conditions in which no water hammer will occur. The impact of water hammer may damage the product, leading to fluid discharge, which may cause burns or other injury. 172-65192MA-02 (JA3D) 27 Jan 2009...
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Page 5: Checking The Piping
4. Have isolation valves been installed at the inlet and outlet? If the outlet is subject to back pressure, has a check valve (TLV-CK) been installed? Is the inlet pipe as short as possible, with as few bends as possible, and... -
Page 6: Specifications
* Maximum allowable pressure (PMA) and maximum allowable temperature (TMA) are PRESSURE SHELL DESIGN CONDITIONS, NOT OPERATING CONDITIONS. Configuration No. Name Body Cover Union Nut Float Screen Cover Gasket Valve Seat Holder Holder Gasket Guard Bushing Coil Spring Plunger O-Ring Snap Ring Plunger 172-65192MA-02 (JA3D) 27 Jan 2009... -
Page 7: Installation
(fill the inside of the body with water). Air may leak if condensate is not accumulated in the body at a start-up. If there is a problem, determine the cause using the “Troubleshooting” section in this manual. 172-65192MA-02 (JA3D) 27 Jan 2009... -
Page 8: The Need For A Pressure-Balancing Line
(15 mm ( in) ) TLV Ball Butterfly Valve Compressor BB1N TLV Air Trap JA3D After Cooler Air Outlet Air Inlet Pressure-balancing Line (15 mm ( in) ) TLV Ball Butterfly Valve BB1N TLV Air Trap JA3D 172-65192MA-02 (JA3D) 27 Jan 2009... -
Page 9: Maintenance
Valve Seat: check for warping or damage Float: check for scratches or dents Plunger O-Ring: check for warping or damage Valve Seat Opening: check for dirt, oil film, wear or scratches 172-65192MA-02 (JA3D) 27 Jan 2009... -
Page 10: Disassembly / Reassembly
Coil Spring Remove from plunger Reinstall onto plunger Tightening Dustance Across Torque Flats Part Name ⋅ (lbf N⋅m (in) Union Nut (15) Valve Seat Holder (3.7) Guard Bushing Hand tighten ≈ ⋅ ⋅ 10 kg 172-65192MA-02 (JA3D) 27 Jan 2009... -
Page 11: Troubleshooting
When the finger is removed from the plunger, the force of the coil spring causes the plunger to return to its original position. 172-65192MA-02 (JA3D) 27 Jan 2009... -
Page 12: Product Warranty
One year following product delivery. 2. Warranty Coverage TLV CO., LTD. warrants this product to the original purchaser to be free from defective materials and workmanship. Under this warranty, the product will be repaired or replaced at our option, without charge for parts or labor.
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