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_________________________________________________________________________________________
Installation- and operating instruction
H.-D. SCHUNK GmbH & Co.
Spanntechnik KG
Lothringer Strasse 23
D-88512 Mengen
schunk.com
Montage- und Betriebsanleitung
Doppelspanner
Double vice
KSC-D 125
XND.00033.002_B – 05/2022
1
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Table of Contents
Troubleshooting
Related Manuals for SCHUNK KSC-D 125
Summary of Contents for SCHUNK KSC-D 125
- Page 1 _________________________________________________________________________________________ Montage- und Betriebsanleitung Installation- and operating instruction Doppelspanner Double vice KSC-D 125 H.-D. SCHUNK GmbH & Co. Spanntechnik KG Lothringer Strasse 23 D-88512 Mengen schunk.com XND.00033.002_B – 05/2022...
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Page 2: Table Of Contents
Troubleshooting, eliminating faults ................33 10.4 Removing and replacing parts ..................34 10.5 Fitting the 6-fold reversible jaws ................34 Aluminium jaws ..................34 Fixed jaw vise ..................35 Positioning bar ..................35 Taking out of service ................35 schunk.com XND.00033.002_B – 05/2022... -
Page 3: User Information
Important for preventing more extensive material damage CAUTION Indicates a potentially dangerous situation. If the information is ignored, material damage will result. … points out a potentially dangerous situation that can lead to material damage if it is not avoided. schunk.com XND.00033.002_B – 05/2022... -
Page 4: General Safety Instructions
KSC-D 125-530 without system jaws: 24.0 kg KSC-D 125-600 without system jaws: 27.0 kg KSC-D 125-670 without system jaws: 30.0 kg KSC-D 125-740 without system jaws: 34.0 kg For further data, please see the catalogue >> Schunk stationary Workholding << schunk.com XND.00033.002_B – 05/2022... -
Page 5: Reasonably Foreseeable Misapplication
When clamping with a high degree of force, the clamping force is significantly reduced due to the increased frictional forces in the carriages. schunk.com XND.00033.002_B – 05/2022... -
Page 6: Duties Of The Organisation In Charge
Compliance with the specified maintenance and lubrication intervals. Observance of the maximum service life. Any parts in contact with workpieces are not covered by the warranty. Warranty – maximum service life Warranty period 24 months Maximum service life [clamping cycles] 50,000 schunk.com XND.00033.002_B – 05/2022... -
Page 7: Description Of The Clamping Device
Since the carriage have a maximum adjustment range of 45 mm, it is possible to clamp two workpieces with different sizes. If this is insufficient, the system jaws can be moved by 35 mm into another groove of the carriage. schunk.com XND.00033.002_B – 05/2022... -
Page 8: Setting Up The Third-Hand Function
Push parts of the entire carriage unit from the base body to attach the vice. For this purpose, see Section 7 Removal and Section 8 Assembly. Important: The base body and entire carriage must not be interchanged. The parts have been manufactured together and are not interchangeable. schunk.com XND.00033.002_B – 05/2022... -
Page 9: Corrosion
Important: When using VERO-S clamping bolts, make sure that a shortened screw is used, otherwise the slide may be damage. (See Schunk catalogue) Longitudinal grooves to attach clamping claws. Attachment thread M4 in the base body for alignment using alignment and centring sets. -
Page 10: Servicing, Cleaning And Maintenance
For this purpose, turn the carriages towards the far inside. If you have applied excessive amounts of grease, it may be possible that the closing disc (pos. 170) in the carriage (pos. 60) is pressed out. schunk.com XND.00033.002_B – 05/2022... -
Page 11: Troubleshooting, Eliminating Faults
Remove the cylinder screw (pos. 160). Undo the clamping screw (pos. 230) by a minimum of 4 turns. Cylinder screw (pos. 40) must never be unfastened. Pull the entire carriage unit from the base body. schunk.com XND.00033.002_B – 05/2022... -
Page 12: Assembly
(pos. 230) have correctly engaged in the clamping piece. (pos. 220). Install the front cylinder screw. (pos. 160) Install the system jaws in the carriages and tightened the cylinder screw (12.9) with a torque of 60 Nm. schunk.com XND.00033.002_B – 05/2022... -
Page 13: Assembly Drawing
_________________________________________________________________________________________ Assembly drawing schunk.com XND.00033.002_B – 05/2022... -
Page 14: Parts List
XNN.12620.250 Closing disc Ø25 XNN.90004.040 Spring-loaded pressure piece Ø4 XNN.63028.353 X-ring 28.17x3.53 XNN.90102.040 Grease nipple Ø4 DXM.100.010.11 Centring socket DGM.125.507.11 Clamping piece DGM.125.510.11 Clamping screw XNN.61071.085 O-ring NBR/70 10.82x1.78 XNN.10706.306 Internal hexagon threaded pin SP M5x6 schunk.com XND.00033.002_B – 05/2022... - Page 15 Repairs can be provided by the manufacturer or an authorised service point. Pos. 270 and 280 are only available for vises with length 530, 600, 670, 740 mm schunk.com XND.00033.002_B – 05/2022...
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Page 16: Swivel And Adapter Plate
Check the peg for soiling. Check that the O-rings are correctly positioned. The upper O-ring must make good contact. Lubricate the entire system with grease and reassemble. schunk.com XND.00033.002_B – 05/2022... -
Page 17: Removing And Replacing Parts
In view of the fact that clamping may be carried out in different ways, the setting-up technician is responsible for ensuring that adequate clamping cross sections exist and that the workpiece is safely clamped. schunk.com XND.00033.002_B – 05/2022... -
Page 18: Fixed Jaw Vise
(pos. 280) and a tightening torque of 60 Nm. 14 Taking out of service The clamping device and all accessories can be disposed of as scrap metal without any risk. schunk.com XND.00033.002_B – 05/2022... - Page 19 _________________________________________________________________________________________ H.-D. Schunk GmbH & Co. Spanntechnik KG Lothringer Strasse 23 D-88512 Mengen Tel.: +49-7572-7614-0 Fax: +49-7572-7614-1099 info@de.schunk.com schunk.com schunk.com XND.00033.002_B – 05/2022...
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