Tuthill nextec Fill-Rite NX3200 Series Owner’s Operation And Safety Manual
High flow dc powered fuel transfer pump
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- Owner’s operation and safety manual (41 pages)
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Summary of Contents for Tuthill nextec Fill-Rite NX3200 Series
- Page 1 Owner’s Operation and Safety Manual Predicts. Protects. Performs. High Flow DC Powered Fuel Transfer Pump NX3200 Series Models Original Instructions...
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Page 2: Table Of Contents
Experience that gives you peace of mind. Tuthill: Pump Your Heart Into It. Unique Features of the nextec Pump Your nextec fuel transfer pump will perform differently from non-intelligent pumps on start-up and while operating. -
Page 3: Safety Information
About This Manual From initial concept and design through its final production, your Fill-Rite pump is built to give you years of trouble-free ® use. To ensure it provides that service, and to avoid injury or death, it is critical that you read this entire manual prior to attempting to install or operate your new pump. -
Page 4: Fueling Safety
nextec™ — Predicts. Protects. Performs. CAUTION! This product is not suited for use with fluids intended for human consumption or fluids containing water. Materials of construction are not food grade. Water will cause rust and corrosion in the pump housing. If water enters the pump, flush immediately with a petroleum product (gasoline, diesel, light oil, etc) to eradicate residual water. -
Page 5: Dc Power Connection
DC Power Connection DANGER! Be certain the switch is “OFF” prior to connecting the power cables to the power source or installing the cable into the pump to prevent unexpected starting of the motor. Unexpected motor start can cause unintended discharge of fuel, creating an explosion and fire hazard. Note that the switch does not interupt power to the motor;... -
Page 6: Tank Installation
nextec™ — Predicts. Protects. Performs. Tank Installation (cont’d) Materials: • 1-1/4” steel pipe cut to a length at least 3” above of the bottom of the tank when screwed into the tank adapter, with the tank adapter screwed into the bung conection on top of the tank. •... -
Page 7: Nozzle Boot Installation
3. Mount the pump on the adapter; making sure the seal and screen are installed as shown. (Figure 3). IMPORTANT! Be certain the screen is properly seated in the indentation in the tank adapter before installing seal and tank adapter to the pump. Failure to properly seat the screen can result in fluid leakage. -
Page 8: Operational Safety
nextec™ — Predicts. Protects. Performs. Operational Safety DANGER! DO NOT use pump in enclosed areas when pumping hazardous or explosive fluids. Pumping area should be well ventilated. Concentrated vapors in an enclosed area are noxious and highly explosive! WARNING! NEVER disconnect the power cable from the pump while pump is switched on or connected to a power source. -
Page 9: Padlocking
Pad Locking Figure 7 Your Fill-Rite pump nozzle can be pad locked to the pump for added security. With the pump turned off, and the nozzle in the stored position, a pad lock can be inserted through the locking link and the nozzle handle opening. This configuration prevents the nozzle from being removed from the nozzle boot. -
Page 10: Servicing Rotor, Vanes And Shaft Seals
nextec™ — Predicts. Protects. Performs. Servicing the Bypass Valve (Re-assembly) WARNING! Always wear eye protection anytime you look into the Pump Outlet; a miss-positioned or improperly installed valve spring retainer can pop up unexpectedly. Note that use of a small flashlight will help you better see and more easily align the components in this task. -
Page 11: Troubleshooting
DANGER! DO NOT open or attempt to repair the motor on your Tuthill pump. Return it to the place of purchase for service. Opening the motor case will compromise the integrity of the Explosion Proof construction and void any existing warranty, approvals, and certifications (i.e.: ATEX, UL listing, CE, etc.). - Page 12 nextec™ — Predicts. Protects. Performs. Troubleshooting (cont’d) Symptom Cause Cure Pump won’t prime. Suction line problem. Check suction line for leaks or restrictions; it may be too small in diameter, too long, not air tight, or too low vertically. Vanes sticking. Check vanes for nicks, damage, obstructions, or excess wear.
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Page 13: Technical Information
Technical Information Motor Specification Power - DC 12, 24, 12/24 12 - 24 VDC HP (horsepower) rating 1/3 HP Power cable length 20’ Power cable gauge 10 AWG Power cable DC battery connectors Amps (MAX) 30 - 15 Amp Variable 400 - 3500 Duty cycle Continuos Thermal protection... -
Page 14: Kits And Parts
nextec™ — Predicts. Protects. Performs. Kits and Parts Item Kit Number Description Parts Rotor, rotor cover, vanes, o-ring seal, shaft seal kit, bypass valve, inlet KIT321RK Overhaul Kit seal & screen, rotor key, attaching hardware (includes 2, 3, 4) KIT321RG Rotor &... -
Page 15: Accessories
Accessories Accessories Description N100DAU13 1” Ultra High Flow Manual Nozzle N100DAU12 1” High Flow Automatic Nozzle 900D 900D Digital Meter 900DP 900DP Digital Meter with Pulser FRH10020 20’ x 1” Static Discharge Hose FRH10012 12’ x 1” Static Discharge Hose S100H1315 1”... -
Page 16: Safety Testing Certifications
nextec™ — Predicts. Protects. Performs. Safety Testing Certifications This Fill-Rite line of pumps have been safety tested for compliance to strict regulatory standards. Check the information on the motor barrel label of your pump to determine the certifications that are applicable to your particular model. The following standards were used to show compliance in North America: UL 674 –...
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