SunSynk -3.6K-SG01LP1 User Manual

SunSynk -3.6K-SG01LP1 User Manual

Hybrid parity (super) inverter
Hide thumbs Also See for SUNSYNK-3.6K-SG01LP1:

Advertisement

Quick Links

HYBRID PARITY
(SUPER) INVERTER
USER MANUAL
SUNSYNK-3.6K-SG01LP1 / SUNSYNK-3.6K-SG01LP3
SUNSYNK-3.6K-SG02LP1
SUNSYNK-5K-SG01LP1 / SUNSYNK-5K-SG01LP3
Global Tech China Ltd, 3 Floor, Wai Yip Industrial Building.
171 Wai Yip Street, Kwun Tong, Kowloon, Hong Kong.
Tel: +852 2884 4318 Fax: +8522884 4816
www.sunsynk.com / sales@sunsynk.com
v.19 (12/09/22)

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the SUNSYNK-3.6K-SG01LP1 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for SunSynk SUNSYNK-3.6K-SG01LP1

  • Page 1 HYBRID PARITY (SUPER) INVERTER USER MANUAL SUNSYNK-3.6K-SG01LP1 / SUNSYNK-3.6K-SG01LP3 SUNSYNK-3.6K-SG02LP1 SUNSYNK-5K-SG01LP1 / SUNSYNK-5K-SG01LP3 Global Tech China Ltd, 3 Floor, Wai Yip Industrial Building. 171 Wai Yip Street, Kwun Tong, Kowloon, Hong Kong. Tel: +852 2884 4318 Fax: +8522884 4816 www.sunsynk.com / sales@sunsynk.com...
  • Page 2: Table Of Contents

    Table of Contents SAFETY 1.  1.1. General Safety 1.2. Symbols 1.3. Safety Instructions 1.4. Disposal 2. PRODUCT INTRODUCTION 2.1. Product Size 2.2. Basic System Architecture 3. TECHNICAL SPECIFICATIONS 4. INSTALLATION 4.1. Parts List 4.2. Selecting the Mounting Area 4.3. System Diagram 4.4. Mounting the Inverter 4.5. Battery Connection 4.5.1. Recommended DC Battery Protection 4.6. Connecting a Lithium Battery 4.7. Battery Temperature Sensor Connection 4.8. Connecting the AC 4.8.1. Recommended AC Surge Protector...
  • Page 3 5. OPERATION 5.1. Display 5.2. Switching ON/OFF 5.3. Home Page 5.4. Status Page 5.5. System Flow Page 5.6. Setup Page 5.7. Set Time (Clock) 5.8. Set Company Name / Beeper / Auto dim 5.9. Factory Reset and Lock Code 5.10. Battery Setup Page 5.11. Generator & Battery Page 5.12. Battery Discharge Page 5.13. Setting Up a Lithium Battery 5.14. Program Charge &...
  • Page 4 APPENDIX D APPENDIX E HYBRID INVERTER | Installer Manual...
  • Page 5: Safety

    1. SAFETY 1.1. General Safety This device should only be used in accordance with the instructions within this manual and in ƒ compliance with local, regional, and national laws and regulations. Only allow this device to be installed, operated, maintained, and repaired by other person(s) who have read and understood this manual. Ensure the manual is included with this device should it be passed to a third party.
  • Page 6: Safety Instructions

    1.3. Safety Instructions WARNING HIGH LIFE RISK DUE TO FIRE OR ELECTROCUTION. Sunsynk Single-Phase Hybrid Inverter can only be installed by a qualified licensed electrical contractor. This is not a DIY product. Be sure to read this manual thoroughly before installation.
  • Page 7: Product Introduction

    2. PRODUCT INTRODUCTION The Sunsynk Single-Phase Hybrid Inverter is a highly efficient power management tool that allows the user to hit those ‘parity’ targets by managing power-flow from multiple sources such as solar, mains power (grid), and generators, and then effectively storing and releasing power as and when utilities require.
  • Page 8 1. Inverter Indicators 8. Parallel Port 15. DC Switch 2. LCD Display 9. Function Port 16. PV Input with Two MPPT 3. Function Buttons 10. RS 485 Port 17. Battery 4. Battery Input Connectors 11. Generator Input 18. Temperature Sensor 5.
  • Page 9: Product Size

    2.1. Product Size Inverter Size Mounting bracket HYBRID INVERTER | Installer Manual...
  • Page 10: Basic System Architecture

    2.2. Basic System Architecture The following illustration shows the basic application of this inverter. It also includes the following devices to have a Complete running system. ƒ Generator or Utility ƒ PV modules ƒ Consult with your system integrator for other possible system architectures depending on your ƒ...
  • Page 11: Technical Specifications

    3. TECHNICAL SPECIFICATIONS Model SUNSYNK-3.6K-SG01LP1 / SUNSYNK-3.6K-SG01LP3 Product Type Hybrid Inverter Enclosure IP65 Ambient Temperature -45ºC ~ 60ºC (>45ºC derating) Protection Level Class I Charge Mode Battery Voltage 48Vd.c (40Vd.c ~ 60Vd.c) Battery Current 90Ad.c (max.) AC Input Voltage L/N/PE 220/230Va.c...
  • Page 12 Model SUNSYNK-3.6K-SG02LP1 Battery Input Data Battery Type Lead-acid or Lithium-ion Battery Voltage Range 40~60V Max. Charging Current Max. Discharging Current PV String Input Data Max. DC Input Power 7000W Voc Max. 500V MPPT Range 150~425V Full Load DC Voltage Range...
  • Page 13 Model SUNSYNK-5K-SG01LP1 / SUNSYNK-5K-SG01LP3 Product Type Hybrid Inverter Enclosure IP65 Ambient Temperature -45ºC ~ 60ºC (>45ºC derating) Protection Level Class I Charge Mode Battery Voltage 48Vd.c (40Vd.c ~ 60Vd.c) Battery Current 120Ad.c (max.) AC Input Voltage L/N/PE 220/230Va.c AC Input Frequency...
  • Page 14: Installation

    4. INSTALLATION 4.1. Parts List Check the equipment before installation. Please make sure nothing is damaged in the package. You should have received the items in the following package: HYBRID INVERTER | Installer Manual...
  • Page 15: Selecting The Mounting Area

    4.2. Selecting the Mounting Area DO NOT install the inverter in the following areas: Areas with high salt content, such as the marine environment. It will deteriorate the metal parts and ƒ possibly lead to water/dampness penetrating the unit. Areas filled with mineral oil or containing splashed oil or steam, such as those found in kitchens. It will ƒ...
  • Page 16: Mounting The Inverter

    Install the indoor unit on the wall where the floor height is higher than 1600mm. ƒ For proper heat dissipation, allow a clearance of approximately 500mm to the side, 500mm above and ƒ below the unit, and 1000mm to the front of the unit. ≥...
  • Page 17: Battery Connection

    Inverter Hanging plate installation Inverter hanging plate installation 4.5. Battery Connection For safe operation and compliance, a separate DC over-current protector or disconnect device is required between the battery and the inverter. Switching devices may not be required in some applications, but over-current protectors are still required.
  • Page 18 Please follow the below steps to implement battery connection: Please choose a suitable battery cable with the correct connector which can well fit into the battery ƒ terminals. Use a suitable screwdriver to unscrew the bolts and fit the battery connectors in, then fasten the bolt ƒ...
  • Page 19: Recommended Dc Battery Protection

    4.5.1. Recommended DC Battery Protection Inverter DC Isolator Fuses Two Pole 4.6. Connecting a Lithium Battery When connecting a Lithium battery, follow the connection steps below and check ‘Setting up a Lithium Battery’ to connect with an inverter. 1. Connect the correct cable diameter following the battery manufacture specifications and recommended safety devices.
  • Page 20: Battery Temperature Sensor Connection

    PLEASE NOTE When connecting more than one battery, ensure they are set in the configuration of ‘master and slave’. 4.7. Battery Temperature Sensor Connection Without a remote temperature sensor, lead-acid batteries may undercharge or overcharge depending on the ambient temperature of the installation environment. This may result in a fire hazard. PLEASE NOTE Depending on the battery type, the inverter should be capable of controlling the batteries BMS.
  • Page 21 Temp. sensor HYBRID INVERTER | Installer Manual...
  • Page 22: Connecting The Ac

    4.8. Connecting the AC Before connecting to the grid, please install a separate AC breaker between the inverter and the grid. Also, it is recommended that installs an AC breaker between the backup load and inverter. This will ensure that the inverter can be securely disconnected during maintenance and fully protected from overcurrent. For the 3.6/5KW model, the recommended AC breaker for backup load is 32A/40A.
  • Page 23: Recommended Ac Surge Protector

    GEN PORT LOAD GRID GEN PORT LOAD GRID 4.8.1. Recommended AC Surge Protector HYBRID INVERTER | Installer Manual...
  • Page 24: Installing The Ct Coil

    4.9. Installing the CT Coil The CT coil is one of the most important parts of the Sunsynk Parity inverter. This device reduces the power of the inverter to prevent feeding power to the grid. This feature is also known as “Zero Export”.
  • Page 25: Earth Connection (Mandatory)

    Since the inverter is a true hybrid, then the bond must only be made when the inverter is operating in Islanding Mode. To accommodate this, Sunsynk provides an AC output, which is connected to the A/T/S connections whenever the inverter is running on Island Mode. Therefore, you can simply connect the coil of an AC relay to the ATS 240 connections.
  • Page 26: Meter Connection

    4.11. Meter Connection 4.11.1. System Connection for the CHNT Meter Grid Load RS485 Inverter Breaker Meter_CON Parallel_AParallel_B System connection diagram for the CHNT meter Grid Grid input Output RS 485 DDSU666 DIN-RAIL METER RS485A 230V 5(60) A 800imp/kWh RS485B CHNT DDSU666 CHINT meter HYBRID INVERTER | Installer Manual...
  • Page 27: Wiring System For Inverter

    4.12. Wiring System for Inverter This diagram is an example for grid systems without special requirements on electrical wiring connection. Note: The back-up PE line and earthing bar must be grounded properly and DC Breaker effectively. Otherwise the back-up function may be abnormal when the grid fails. AC Breaker Load Battery...
  • Page 28: Pv Connection

    4.13. PV Connection Before connecting to PV panels, install a separate DC circuit breaker between the inverter and PV modules. In addition, we request users install PV junction boxes with surge protection to protect the system from a lightning strike. To avoid any malfunction, do not connect any PV modules with possible current leakage to the inverter. For example, grounded PV modules will cause current leakage to the inverter.
  • Page 29: Pv Protection

    4. Finally, insert the DC connector into the positive and negative input of the inverter. 4.14. PV Protection solar surge protection and fuse 4.15. Typical Application Diagram of Diesel Generator (Region:EU) L wire N wire PE wire GV/GS: dry contact signal for startup the diesel generator.
  • Page 30: Single-Phase Parallel Connection Diagram

    4.16. Single-Phase Parallel Connection Diagram L wire N wire PE wire Inverter No.3 (slave) L N PE L N PE L N PE BMS 485 BMS CAN DRMs Load Grid Ground parallel_1 parallel_2RS485 Inverter Inverter Breaker No.2 L N PE L N PE L N PE (slave) Load...
  • Page 31: Three-Phase Parallel Inverter

    4.17. Three-Phase Parallel Inverter HYBRID INVERTER | Installer Manual...
  • Page 32: Operation

    5. OPERATION 5.1. Display LED indicator Meaning Green LED solid light PV connection normal Green LED solid light Grid connection normal Normal Green LED solid light Inverter functioning normally Alarm Red LED solid light Fault Function Key Description To exit the previous mode Increase the value of a setting Down Decrease the value of a setting...
  • Page 33: Home Page

    5.3. Home Page Press the Esc button any page to access the home page: 1. Customer name 2. Access the settings menu page 3. Access solar history 4. Access system status page SOLAR/TURBINE AC load 5. Access system status page 6. Access grid history 7.
  • Page 34: System Flow Page

    What this page displays: Total solar power produced. Inverter voltage. ƒ ƒ MPPT 1 power/voltage/current. Inverter current. ƒ ƒ MPPT 2 power/voltage/current. Load power. ƒ ƒ Grid power. Load voltage. ƒ ƒ Grid frequency. Battery power charge/discharge. ƒ ƒ Grid voltage. Battery SOC.
  • Page 35: Setup Page

    What this page displays: The system flow. Battery status. ƒ ƒ MPPTs power. Power distribution to load or grid. ƒ ƒ 5.6. Setup Page To access Settings, click on the gear icon on the right top of the navigation menu. What this page displays: Serial number.
  • Page 36: Set Time (Clock)

    Access the Grid Setup Page (press the GRID icon). ƒ Access the real-time programmable timer/system mode (press the SYSTEM MODE icon). ƒ Access the advanced settings such as Paralleling and Wind Turbine (press the ADVANCE icon). ƒ Access the auxiliary load/smart load settings (press the AUX LOAD icon) ƒ...
  • Page 37: Factory Reset And Lock Code

    How to change the name: Change the letters in each box by moving the arrows up and down and then select OK. This will change the name on the home screen. SOLAR/TURBINE AC load BATTERY IN/OUT MPPT. GRID. Battery Grid How to set the auto dim: Set a number in the auto dim box to dim the LCD after a number of seconds.
  • Page 38: Battery Setup Page

    System self-check: Allows the user to conduct a system diagnosis. Test mode (only for engineers): For engineers to conduct tests. 5.10. Battery Setup Page To configure battery settings, click on the BATTERY icon and then on ‘Batt type’. What this page displays: Battery capacity in (Ah) –...
  • Page 39: Generator & Battery Page

    5.11. Generator & Battery Page To configure battery charging settings, click on the BATTERY icon and then on ‘Batt Charge’. What this page displays: Generator start voltage/SOC %. ƒ Grid power start voltage/SOC %. ƒ Float V is the voltage at which a battery is maintained after being fully charged. ƒ...
  • Page 40 1Amp 12V. Below is a simple reference circuit of an auto-start system that can auto-start generators on a boat. (Sunsynk will be releasing a new OS E406 ( Auto-Start ) for better generator control).
  • Page 41: Battery Discharge Page

    5.12. Battery Discharge Page To configure inverter’s shut-down settings, click on the BATTERY icon and then on ‘Shut Down’. HYBRID INVERTER | Installer Manual...
  • Page 42 Activating Shutdown causes the inverter to enter standby-mode. It does not entirely shut down the inverter. Total shutdown occurs at voltages below 19V. The voltage displayed on the Sunsynk Parity Inverter will vary depending on whether the inverter is charging or discharging the batteries.
  • Page 43: Setting Up A Lithium Battery

    The batteries recommended for use with the Sunsynk systems are AGM Lead Acid or Lithium Battery Banks. (‘AGM’ means Absorbed Glass Matt construction that allows the electrolyte to be suspended new the plate’s active material. In theory, this enhances both the discharge and recharging efficiency. AGM batteries are very heavy as a result).
  • Page 44 PLEASE NOTE With some types of lithium batteries, the BMS cannot be controlled by the Sunsynk inverter. In this case, treat the battery as a lead-acid type and set the charging and discharging protocol following the battery manufacturer's specifications.
  • Page 45 RS485 Inverter Brand Model Storage Notes or CAN Setup Inverter US2000B RS485 US3000 RS485 US2000C RS485 US3000C  RS485 PYLON UP5000 RS485 US5000 RS485 Force L1 RS485 Force L2 RS485 HUBBLE AM-2 5.5KW  SSIF2P15S48100C RS485 SACRED SUN FCIFP48100A RS485 Cut Line 3, 6, 8 ...
  • Page 46 RS485 Inverter Brand Model Storage Notes or CAN Setup Inverter IPACK DOWELL C3.3/IPACK  C6.5/IPACK C10 G2500-48V  Giter G5040-48V CFE2400 CF Energy CFE5100  CFE5100S Batterich/ UP3686 Greenrich BYD Battery-Box LV Flex Lite RJ45 Pin 1: GND 48NPFC80 RS485 RJ45 Pin 2: RS485_A RJ45 Pin 3: RS485_B RJ45 Pins 4, 5, 6, 7, 8: No...
  • Page 47 RS485 Inverter Brand Model Storage Notes or CAN Setup Inverter Shanghai GTEM-48V2500 Green RS485 Tech Co.,Ltd. Unipower UPI.FP4845 RS485 LD-100P210J RS485 B-LFP51.2V 100Ah B-FLP51.2V 125Ah Float voltage 54.5V B-LFP48-130E 51.2V Absorption V 55.00V 130Ah Disable equalisation 0 Days Shutdown 20% B-LFP48-160E 51.2V Low Batt 35% 160Ah...
  • Page 48: Program Charge & Discharge Times

    5.14. Program Charge & Discharge Times To set ‘Charge’ and ‘Discharge’ times, click on the ‘System Mode’ icon after clicking on the gear icon. What this page displays: A setting to prevent the inverter exporting power to the grid - ‘Zero Export’. ƒ...
  • Page 49 Example: This example shows the battery being charged up to 100% by both the Grid and Solar PV from 8 a.m. to 11 a.m. and then being able to supply up to 4kW of battery-power to the ‘essential’ loads from the ‘Load’ Port until the battery SOC drops to 50%.
  • Page 50: Grid Supply Page

    Example: The power produced is supplying the ‘Non-Essential Load’ while the inverter is set at a maximum power of 8kW (Max Sell Power). The inverter is connected to the grid, but no export is performed. The unit allows small amounts of power to flow from the Grid (100W Zero Export Power) to prevent any back-flow. In this example, the solar PV is prioritised to supply the Load first and then subsequently, charge the battery.
  • Page 51: Connecting The Drm's

    5.16. Connecting the DRM’s This can be selected under advance settings. This can be selected under advance settings. 1. DRM 1/5 5. Ref 0 2. DRM 2/6 6. D Ground 3. DRM 3/7 7. Net J 4-7 4. RDRM 4/8 8. Net J 4-7 HYBRID INVERTER | Installer Manual...
  • Page 52: Advanced Settings For Paralleling Inverters

    Set the phase in which the inverter will be paralleled. Set the Modbus SN for paralleling. The Sunsynk parity inverter can be wired standalone or where more power is required it can be connected in parallel either single or 3 phase configuration. The maximum number of inverters that can be paralleled in a single phase utility grid is 16 and the maximum number that can be paralleled in a three phase utility grid is 15.A...
  • Page 53 Each invert will require a fuse isolator with surge protection and each group circuit will require an RCD. If the batteries as supplying power to the main load during the outage then a change over switch will also be required or a split load can be used. The CT coils used to limit export power must only be connected to the master.
  • Page 54 If you need further help please refer to the Sunsynk website where you will find training videos and Fre- quently Asked Questions www.sunsynk.com. Firmware prior installation is important to be updated and all inverters in parallel or three phase system must be the same.
  • Page 55: Solar Power Generated

    5.18. Solar Power Generated This page shows the daily, monthly, yearly, and total solar power produced. Access this page by clicking on the ‘Solar/Turbine’ icon on the Home Page. 5.19. Grid Power This page shows the Daily / Monthly / Yearly and total grid power export or consumed. Access this page by clicking on the ‘Solar/Turbine’...
  • Page 56: Advanced Settings For Wind Turbines

    5.20. Advanced Settings for Wind Turbines To configure wind turbine settings, click on the ADVANCE icon. What this page displays: If one or both of the MPPTs are connected to a wind turbine. ƒ What you can do from this page: Select the MPPT to be used as a turbine input.
  • Page 57: Advanced Settings For Auxiliary Load

    Most wind turbines are three-phase PM type. Therefore, either a wind turbine controller or a direct connec- tion to the MPPT via a simple protection circuit will be required. Dump Load or Diversion Load is an important part of an off-grid power system. When the battery ( Battery Bank ) is fully charged, and the water turbine / wind turbine / solar PV module is still generating, a dump load is a useful device to send spare electricity to.
  • Page 58: Advanced Settings For Peak Shaving

    Aux Load off Battery % or Voltage Battery level when the Aux load switches off Aux Load on Battery % or Voltage Battery level when the Aux load switches on. Solar Power Power limiter to the maximum power allowed to the Aux load. Gen Input Tick this box if using a Generator.
  • Page 59: Fault Codes

    Description Solutions Inverter work mode changed 1.Reset the inverter. Working Mode Change 2.Seek help from Sunsynk. AC Slide over current fault. AC over current fault or 1.Check if the backup load power is within the range of the hardware inverter.
  • Page 60 Error Code Description Solutions PV isolation resistance is too low 1.Check if the connection of PV panels and inverter are firmly DC insulation impedance connected. failure 2.Check if the earth bond cable on inverters is connected to the ground. 1.Please wait 5 minutes to see if it returns to normal. The bus bar is unbalanced 2.
  • Page 61 Chapter 3, ‘Technical Specifications’. If you need further help please refer to the Sunsynk website where you will find training videos and frequent- ly asked questions www.sunsynk.com.
  • Page 62: Commissioning

    6. COMMISSIONING 6.1. Start-Up / Shutdown Procedure The inverter must be installed by a qualified / licensed electrical engineer in accordance with the country's wiring regulations. Before switching on, the installation engineer must have completed the Earth Bond, RCD and earth leakage tests, checked that the solar panel Voc voltage does not exceed 480V and checked the battery voltage.
  • Page 63: Gdfi Fault

    Check each bond on the Check the VOC does not Ensure both MPPTs are solar panels exceed 480V balanced Measure the supply volt- If it falls out of the setting age check it matches the range it will cause the in- See Grid Setup page settings of the inverter verse shut down and alarm...
  • Page 64 APPENDIX A The following table is the connection on battery side: Protocol Description Pin 1: CAN-H Pin 5: CAN-L Pin 2, 3, 4, 6, 7, 8: NC Pin 1: RS485B Pin 2: RS485A Pin 3, 6: GND RS485 Pin 7: RS485A Pin 8: RS485B Pin 4, 5: NC Pin 3: BMS transmit;...
  • Page 65 Instantaneous APPENDIX E The Sunsynk inverter can be connected to the internet, but you need to add a data logger to do this. The inverter is compatible with Solar Man data-loggers, which you can obtain from us with your distributor 1.
  • Page 66 wered by...

Table of Contents