Richter GUT/F Series Installation And Operating Manual

Richter GUT/F Series Installation And Operating Manual

Overflow and pressure relief valve dn 25 spring-loaded

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INSTALLATION AND OPERATING MANUAL
Series GUT/F
Overflow and pressure relief valve
DN 25
spring-loaded
Keep for future use!
This operating manual must be strictly observed before
transport, installation, operation and maintenance
Subject to change without notice.
Reproduction is generally permitted with indication of the source.
© Richter Chemie-Technik GmbH.
9530-021-en Revision 16 Edition 05/2022

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Summary of Contents for Richter GUT/F Series

  • Page 1 Keep for future use! This operating manual must be strictly observed before transport, installation, operation and maintenance Subject to change without notice. Reproduction is generally permitted with indication of the source. © Richter Chemie-Technik GmbH. 9530-021-en Revision 16 Edition 05/2022...
  • Page 2: Table Of Contents

    Series GUT/F Page List of Contents 7 Operation ..........10 List of Contents ......... 2 7.1 Initial commissioning ......... 10 Relevant documents ......... 2 7.2 Shutdown ..........10 1 Technical data ........3 7.3 Recommissioning ........10 1.1 Type plate, CE-, and body markings, type 7.4 Improper operation and their consequences plate test pressure ........
  • Page 3: Technical Data

    Series GUT/F Page Technical data Manufacturer : Installation position : Richter Chemie-Technik GmbH A direction arrow on the shell indicates the direction of Otto-Schott-Str. 2 flow. See Section 6.5. D-47906 Kempen Dimensions and individual parts : Telephone: +49 (0) 2152 146-0 Please pay attention to the drawing in Section 10.
  • Page 4: Tightening Torques

    Series GUT/F Page Tightening torques Screw-in tool for valve seat All screws greased, tighten in diametrically Nominal size Article No. opposite sequence! [mm] [inch] The tightening torques for pipe screws and body 1“ 9568-96-1001 screws mentioned must not be exceeded. For an exception, see Section 8, Flange connection valve / pipe is leaking.
  • Page 5: Safety

    Intended use The operational safety of the valve supplied is only guaranteed if it is used properly in accordance with Richter overflow valves of the GUT series are Section 2.1 of this operating manual. pressure-maintaining components in accordance with the Pressure Equipment Directive (DGRL) for the The operation limits specified on the name plate and passage of fluids at a given test pressure.
  • Page 6: Safety Notes For Applications In Potentially Explosive Areas Based On The Directive 2014/34/ Ec (Atex)

    Series GUT/F Page Safety notes for applications in potentially explosive areas based on the Directive 2014/34/ EC (ATEX) The valves are intended for use in a potentially b) Discharges outside the valve explosive area and are therefore subject to the At the points where the non-conductive lining e.g.
  • Page 7: Safety Note For Valves, Certified To Clean Air Act (Ta-Luft)

    Series GUT/F Page Safety note for valves, certified to Clean Air Act (TA-Luft) ♦ Carry out regular maintenance intervals and check Certificate / Manufacturer Declaration Validity is dependent on the operating instructions being read the tightness of the screw connections and tighten and observed.
  • Page 8: Installation

    Series GUT/F Page Installation The installation conditions to the AD 2000 Code 6.2.1 Admissible back pressure A2 are to be observed. They are major precondi- ♦ The outlet line must never be smaller than the tions for the safe operation of the valve. ♦...
  • Page 9: Discharge Conditions And Reaction Forces

    These gaskets are available as special accessories in additional grounding connection. the Richter range. Otherwise grounding must be ensured by different measures e.g. a cable link. Direction of flow and...
  • Page 10: Operation

    Series GUT/F Page Operation Initial commissioning Improper operation and their consequences Normally, the valves have been tested for leaks with water. Unless otherwise agreed there could be residual amounts of water in the flow section of the valve. This could result in a possible reaction with the medium.
  • Page 11: Malfunctions

    Series GUT/F Page Malfunctions ♦ Overflow valve is leaking ♦ Medium is escaping at the bonnet Is there foreign matter between the seat and plug? Have the hex. nuts 920/1 not been tightened? Is there any wear or damage to the seat or plug? If, after tightening the screws, tightness still cannot be restored, either the plastic lining or the bellows If this does not succeed in stopping the leak, the...
  • Page 12: Adjustment Of The Test Pressure

    Series GUT/F Page Adjustment of the test pres- 9.6.1 Dismantling of the plug and seat sure ♦ Unscrew cap 207. ♦ Undo groove nut 509/1. ♦ Unscrew cap 207. ♦ Undo straining screw 581. ♦ Undo groove nut 509/1. ♦ Do not turn the entire stem 800! There is a risk of ♦...
  • Page 13: Tests

    Series GUT/F Page Tests 9.7.2 Test pressure Following the assembly of the valve, the stroke and This test should take place on a test bench with a the test pressure must be checked. neutral medium such water. Regarding their suitability and precision, the pressure gauges must conform to the requirements of current national regulations (in Germany: e.g.
  • Page 14: Sectional Drawing

    Series GUT/F Page 10.2 Sectional drawing 9530-021-en Revision 16 TM 10477 Edition 05/2022...
  • Page 15: Dimensional Drawing

    Series GUT/F Page 10.4 Dimensional drawing EN 558 ANSI/ISA-75.08.01 ANSI/ISA-75.08.01 Nominal series 1 Class 150 Class 300 size inch inch inch inch inch inch 1“ 0.47 11.42 4.33 7.25 7.75 Flange connecting dimensions: Flanges acc. to DIN EN 1092-2, type B (ISO 7005-2 Type B) PN 16 or flanges drilled to ASME B16.5 Class 150 Flanges acc.
  • Page 19 Waste Management Law (AbfG) and the Water Resources Act (WHG) An inspection/repair of Richter products and parts will only take place, if the attached explanation is filled out cor- rectly and completely by authorized and qualified technical personnel and is available.
  • Page 20 Safety Information / Declaration of No Objection Concerning the Contamination of Richter-Pumps, -Valves and Components SCOPE AND PURPOSE Each entrepreneur (operator) carries the responsibility for the health and safety of his employees. This extends also to the personnel, who implements repairs with the operator or with the contractor.
  • Page 21  for credit note Phone : Fax : End user : A. Details of Richter-product: Failure description: Classification: Article number: Serial number: B. Condition of the Richter- product: Contamination : Was it in operation ?   toxic  ...
  • Page 22 Email: RichterCedarFalls-Info@idexcorp.com Email: RichterMumbai-Info@idexcorp.com Internet: www.richter-inc.com Internet: www.richter-ct.com © Richter Chemie-Technik GmbH 2022 Edition 11/2022 Revision 3.0 Subject to change without notice. 9530B021-en These installation and operating instructions must be kept! Richter™ = Richter Chemie-Technik GmbH; IDEX™ = IDEX Corporation...

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