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OPERATOR'S MANUAL
Safety Notices ..................................................................................................... 1
Introduction ......................................................................................................... 3
Unit Overview .................................................................................................................... 3
Declaration of Conformity ................................................................................................. 4
Features ............................................................................................................................ 4
Specifications .................................................................................................................... 5
Accessory Tools ................................................................................................................ 7
Optional Accessories ........................................................................................................ 7
Installation ........................................................................................................... 9
Instrument Placement .........................................................................................................9
External Communication Connections ............................................................................ 10
Calibrations ....................................................................................................... 11
Universal Calibrations ..................................................................................................... 11
Bias Adjustment .............................................................................................................. 12
Custom Calibrations ........................................................................................................ 13
Gathering A Sample Set ................................................................................................................ 13
Samples Required For Calibration ................................................................................................. 13
Sample Collection .......................................................................................................................... 13
Product Characteristics .................................................................................................................. 14
Sample Moisture Content ............................................................................................................... 14
Sample Storage ............................................................................................................................. 15
Calibration Development ................................................................................................. 15
Log Data Collection ........................................................................................................................ 15
Lab Reference Values .................................................................................................................... 18
Regression Analysis ....................................................................................................................... 18
Calibration File ............................................................................................................................... 18
Calibration File Example ................................................................................................................ 18
Calibration File Generator .............................................................................................................. 20
Sample Preparation .......................................................................................... 21
Dry Powder ..................................................................................................................... 21
Grinding Samples ........................................................................................................................... 21
Mixing Samples .............................................................................................................................. 21
Loading a Standard Sample Cup ................................................................................................... 21
Semi Liquids and Solids .................................................................................................. 25
Liquid .............................................................................................................................. 27
4 Inch Large Open Sample Cup ..................................................................................... 29
Navigation .......................................................................................................... 31
Using External Devices ................................................................................................... 31
Touch Screen Button Functions ...................................................................................... 32
Home .............................................................................................................................................. 32
Power Off ....................................................................................................................................... 32
Print ................................................................................................................................................ 32
Back ............................................................................................................................................... 32
Enter ............................................................................................................................................... 32
USB ................................................................................................................................................ 32
ID .................................................................................................................................................... 32
Clear ............................................................................................................................................... 32
Instrument Information ................................................................................................................... 32
LCD Display Touch Screen Calibration .......................................................................................... 33
Keypad ........................................................................................................................................... 33
Instalab 700 NIR Product Analyzer
11001-1574-201107
/ I
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Summary of Contents for Dickey-John Instalab 700 NIR
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Page 1: Table Of Contents
Power Off ............................32 Print ..............................32 Back ............................... 32 Enter ............................... 32 USB ..............................32 ID ..............................32 Clear ............................... 32 Instrument Information ........................32 LCD Display Touch Screen Calibration ..................33 Keypad ............................33 Instalab 700 NIR Product Analyzer 11001-1574-201107... - Page 2 Last Number of Days ........................69 Product Name ..........................69 Customer ID ........................... 69 Database Storage & Record Deletion ............. 71 Delete All Records .......................... 72 Save and Delete All ........................73 II / Instalab 700 NIR Product Analyzer 11001-1574-201107...
- Page 3 NIR Calibrations ......................98 Appendix C System and Mode Gains ....................101 Appendix D Remote Commands ...................... 103 FTP Commands ......................103 Appendix E Data Streaming Output Results Example ..............105 Warranty ......................107 / III Instalab 700 NIR Product Analyzer 11001-1574-201107...
- Page 4 OPERATOR’S MANUAL IV / Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 5: Safety Notices
Use of the word CAUTION without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in equipment damage. Instalab 700 NIR Product Analyzer 11001-1574-201107... - Page 6 OPERATOR’S MANUAL 2 SAFETY NOTICES Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 7: Introduction
UNIT OVERVIEW 1. Power (on/off) button 2. Touch screen display 3. USB connections (2) front (2) back 4. Sample drawer Figure 1 IL700 (2) Display (1) Power (3) USB connections (4) Sample Drawer INTRODUCTION 3 Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 8: Declaration Of Conformity
Diagnostic modes for fault isolation • High-speed operation • Automatic and manual gain selection provides optimum gain characteristics for products with low reflectance characteristics • Exporting log data allows calibration development with numerous commerically-available regression packages 4 INTRODUCTION Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 9: Specifications
Reference Measurement: Through entire optical system, against ceramic disk • Gain Setting: Automatic for reference gain, calibration file controls gain for sample • Diagnostics: Diagnostic screens for troubleshooting • Indoor use only INTRODUCTION 5 Instalab 700 NIR Product Analyzer 11001-1574-201107... - Page 10 OPERATOR’S MANUAL Figure 2 Dimensions 10.95 2.82 15.52 13.93 10.00 8.30 Appropriate space must be left around the input power connector to allow easy disconnection at the unit. 6 INTRODUCTION Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 11: Accessory Tools
RS232 devices and a USB (Type A) connector. All printer output formats are designed to work best with printers having a minimum of 40 characters per line. Figure 4 Printer INTRODUCTION 7 Instalab 700 NIR Product Analyzer 11001-1574-201107... - Page 12 OPERATOR’S MANUAL 8 INTRODUCTION Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 13: Installation
Inspect the unit for damage that may have occurred during shipping. Save all packing materials until the inspection is complete. If damage is found, immediately file a claim with the carrier and notify your DICKEY-john sales representative. IMPORTANT: The Instalab and printer (optional) must not be used in hazardous (classified) locations as defined in Article 500 of the NFPA Handbook of the National Electrical Code. -
Page 14: External Communication Connections
1 RS232 serial port printer connection (9 pin) • 1 ethernet LAN connection Figure 5 External Communication Connections Vents (1) RS232 Serial Port Printer Connection (1) LAN (1) USB (B) (2) USB (A) Power Outlet 10 INSTALLATION Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 15: Calibrations
5. When both analyses for the same samples are close enough to ensure laboratory accuracy, average the two results. 6. Log the laboratory analysis and Instalab analysis on the Instalab Bias Adjustment Worksheet. CALIBRATIONS 11 Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 16: Bias Adjustment
Consitutent to modify the differences as well as reference lab differences. Reference labs do not all “Adj_Bias” value. agree and this bias adjustment aids in tailoring the unit to a particular reference lab. 12 CALIBRATIONS Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 17: Custom Calibrations
– The operation is just returning to normal Taking samples at frequent intervals during these periods usually produces a training sample set with a good range and combination of constituents not always found under normal plant conditions. CALIBRATIONS 13 Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 18: Product Characteristics
Instalab. Also moisture should be measured at the time of the As-Is lab analysis. This allows constituent values to be adjusted to a common moisture basis should the moisture change between log collection and lab analysis. 14 CALIBRATIONS Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 19: Sample Storage
• Sample motor on/Standard gain (typically for granular material) • Sample motor off/Standard gain • Sample motor off/Enhanced gain • Sample motor on/Enhanced gain CALIBRATIONS 15 Instalab 700 NIR Product Analyzer 11001-1574-201107... - Page 20 SM Enabled. Enhanced Gain Data Collect SM Disabled. Enhanced Gain Corn IL700.Corn.20110505 HRWW IL700.HRWW.20110505 IL700.Soybeans.20110505 Soybeans INSTALAB 700 INSTALAB 700 Product Name Product Name INSTALAB 700 INSTALAB 700 PRODUCT NAME OPEN DRAWER Space 16 CALIBRATIONS Instalab 700 NIR Product Analyzer 11001-1574-201107...
- Page 21 Show Log Results Date: 10/02/2011 Sample: Time: 10:12 AM Customer: White 10/3/2011 9:56:27 AM Sample: 1 Value Customer: White 224.37 Value 170.089 224.37 183.774 170.089 207.152 183.774 197.520 207.152 97.751 197.520 97.751 CALIBRATIONS 17 Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 22: Lab Reference Values
Typically, Adj_Bias and Adj_Slope are considered user adjustments and do not require ISS update when changed. Currently all calibration (.cal) files are “open” files with CS=0 (checksum = 18 CALIBRATIONS Instalab 700 NIR Product Analyzer 11001-1574-201107... - Page 23 ;Default Bias K0=.24596 K1=0 K2=0 K3=0 K4=.09395 K5=.15049 K6=0 K7=0 K8=-.11842 K9=-.34051 [Main] ISS=201006291715 ;Based on date & time; any change modifies (YYYYMMDDTTTT) CS=0 ;Encrypted check-sum ;Set to "0" for Open file CALIBRATIONS 19 Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 24: Calibration File Generator
This file allows the user to fill in the appropriate cells and creates the .cal text file simplifying file creation and reducing the probability of typing errors. Contact DICKEY-john Tech Support at 1-800-637-3302 for the Calibration Filter Generator spreadsheet. Figure 10 Calibration File Generator Spreadsheet Cal_File_Maker_20111103.xlsm... -
Page 25: Sample Preparation
2. Place sample cup cover (part with window) on loading tray (refer to Figure 11). Place the cup with the glass window down and twist the cup clockwise until it locks into place. SAMPLE PREPARATION 21 Instalab 700 NIR Product Analyzer 11001-1574-201107... - Page 26 – The sample should form a mound in the center of the cup, about 1 cm above the level of the cup rim. 22 SAMPLE PREPARATION Instalab 700 NIR Product Analyzer 11001-1574-201107...
- Page 27 8. Carefully brush off all sample excess from around the rim of the cup using the brushes supplied. Be careful not to disturb the smooth surface of the sample in the cup. Figure 16 Pack Sample Remove excess material from entire sample cup area SAMPLE PREPARATION 23 Instalab 700 NIR Product Analyzer 11001-1574-201107...
- Page 28 13. After the test is complete, disassemble the sample cup. 14. Press the two halves together and turn the cup top counterclockwise. 15. Clean all sample material from the sample cup before reusing. 24 SAMPLE PREPARATION Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 29: Semi Liquids And Solids
3. The sample should be prepared such that the sample surface is flat and flush with the rim of the cup. Sample should be tightly packed to eliminate any air pockets. SAMPLE PREPARATION 25 Instalab 700 NIR Product Analyzer 11001-1574-201107... - Page 30 4. Remove excess sample residue from sample cup lip and holder using a towel or cloth. Figure 23 Remove Excess Residue 5. Remove cup from the holder. The sample cup is ready for analysis. Figure 24 Prepared Sample 26 SAMPLE PREPARATION Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 31: Liquid
3. Place the cover onto the sample base to form a tight seal and secure test chamber. The sample should flood the entire surface of the glass. IMPORTANT: Inspect the sample for voids. There should be no air bubbles present that could compromise analysis. SAMPLE PREPARATION 27 Instalab 700 NIR Product Analyzer 11001-1574-201107... - Page 32 After cleaning, inspect the three spacing balls located on the underneath of the top cover. If any spacer is missing do NOT continue to use the cup. 28 SAMPLE PREPARATION Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 33: Inch Large Open Sample Cup
5. Re-insert the (2) Phillips screws through the mounting plate and secure to the drawer tightening to 6 in. lbs. 6. Place the large sample tray onto the sample motor plate aligning the (3) Allen screw holes to the plate holes. SAMPLE PREPARATION 29 Instalab 700 NIR Product Analyzer 11001-1574-201107... - Page 34 7. Secure the plate with the (3) Allen heads screws. Tighten to 6 in. lbs. Figure 29 Install Sample Tray 8. Place sample cup into tray. Installation is complete. Figure 30 Sample Cup Placement 30 SAMPLE PREPARATION Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 35: Navigation
USING EXTERNAL DEVICES The following external devices can be used to enter data and navigate through the screens by connecting to the USB ports (2 front/2 back): • keyboard • mouse • barcode scanner NAVIGATION 31 Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 36: Touch Screen Button Functions
Clear button removes a test result and does not save the results to the database. INSTRUMENT INFORMATION Instrument Information button appears on the Main Menu screen providing details regarding unit service date, serial number, and software version. Typically used for troubleshooting purposes. 32 NAVIGATION Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 37: Lcd Display Touch Screen Calibration
Pressing the Keypad icon opens the virtual keyboard for typing text on the screen. The virtual keyboard is used when an external keyboard, mouse, or barcode scanner are not available. Figure 32 Keypad INSTALAB 700 INSTALAB 700 Enter Sample Name Enter Sample Name Space NAVIGATION 33 Instalab 700 NIR Product Analyzer 11001-1574-201107... - Page 38 OPERATOR’S MANUAL 34 NAVIGATION Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 39: Password Restrictions
5. Press the Admin Username keypad icon and enter an administrator user name. 6. Press the Enter button to accept. 7. Enter a password and re-enter the password to confirm. 8. Press the Enter button to accept. PASSWORD RESTRICTIONS 35 Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 40: Restore To Open Access
Enter Password: Enter Password FRED Admin Username: Enter Password: FRED PASSWORD Re-Enter Password: FRED PASSWORD Contact DICKEY-john Tech Support at 1-800-637-3302 or a local representative to reset instrument to open access mode. 36 PASSWORD RESTRICTIONS Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 41: System Setup
A product’s parameters can be modified to user preferences, however the product label name or file name cannot be duplicated. To Select a Product: 1. At the Admin Menu screen, press the Product button. SYSTEM SETUP 37 Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 42: Edit Product
Copy HRWWW IL700.HRWW.2011050 DDGS_1 IL700.DDGS.20100529.cal HRW Wheat IL700.HRWW.20091124.cal IL700.SOYBEANS.2011 SOYBEANS Delete Import INSTALAB 700 INSTALAB 700 Edit Product Edit Product Product: CORN MOISTURE Constituent: MAIN MOISTURE Edit PROTEIN Delete File: IL700.CORN.20110506 38 SYSTEM SETUP Instalab 700 NIR Product Analyzer 11001-1574-201107... - Page 43 (dashes are required) 3. Press the Enter button, as required, for new changes to appear at the Product View screen. 4. Press the Enter button to return to the Edit Product screen. SYSTEM SETUP 39 Instalab 700 NIR Product Analyzer 11001-1574-201107...
- Page 44 Delete button. The constituent is removed from the name/value window. IMPORTANT: Verify that the desired constituent is selected. There is no delete confirmation screen and the constituent is removed when the Delete button is pressed. 40 SYSTEM SETUP Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 45: Copy Product
Also, if overwriting a file with the same name solves the conflicting label issue, this is allowed after confirmation of the overwrite. SYSTEM SETUP 41 Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 46: Delete Product
2. At the Products List screen, press the Import button. 3. Select the desired directory, if shown, displayed in the Directory Contents window. The number of directories and/or files on the USB displays on screen. 42 SYSTEM SETUP Instalab 700 NIR Product Analyzer 11001-1574-201107... - Page 47 1 Directories, 0 Files Exist. Push ENTER to view. Directory Contents Samples\ \Hard Disk\ INSTALAB 700 INSTALAB 700 Import Products Import Products Import Label File HRWW_4 IL700.HRWW_4.20110908 CORN IL700.CORN.20110505 HRWW IL700.HRWW.20110505 SOYBEANS IL700.SOYBEANS.20110505 Directory: \Hard Disk\Samples\ SYSTEM SETUP 43 Instalab 700 NIR Product Analyzer 11001-1574-201107...
- Page 48 However, overwriting a file of a different file name with the same product label name is prohibited and must be resolved before file import is allowed. 44 SYSTEM SETUP Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 49: System
INSTALAB 700 Admin Menu 1 Admin Menu 1 Product System Database Diagnostics INSTALAB 700 INSTALAB 700 System Setup 1 System Setup 1 Printer Settings Results Settings System File Time & Date SYSTEM SETUP 45 Instalab 700 NIR Product Analyzer 11001-1574-201107... - Page 50 Header Footer Test Output Format Available if PRN 80 USB printer Print CSV Serially Also Print Tab Serially Also is selected Automatically Print Upon Sample Result Include Line Feeds After Print 46 SYSTEM SETUP Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 51: Streaming Data Serially
Figure 44 Header Screen INSTALAB 700 INSTALAB 700 Select Header Select Header ABC Company Select 123 Main Street Any City, State 12345 -------------------------------------------- Or ------------------------------------------- Enter Text: A one-line entry permitted SYSTEM SETUP 47 Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 52: Recommended Printer Setup
Use Last Entered Customer ID Continues to use the last entered Customer ID with each test unless manually changed or a power cycle occurs. 48 SYSTEM SETUP Instalab 700 NIR Product Analyzer 11001-1574-201107... - Page 53 Sample ID auto sequencing to the next higher number. Figure 46 Enter ID Screen INSTALAB 700 INSTALAB 700 Enter ID Enter ID Product : CORN File: IL700.Corn.2101229 .cal Sample ID Sample ID Customer ID Customer ID SYSTEM SETUP 49 Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 54: System File
Printer Settings Results Settings System File Time & Date INSTALAB 700 INSTALAB 700 WRITING TO FILE File:il700-user.ini il700-inst.ini, il700-print.ini ProductPriority.ini INSTALAB 700 INSTALAB 700 FILE WRITE COMPLETE File:il700-user.ini il700-inst.ini, il700-print.ini ProductPriority.ini 50 SYSTEM SETUP Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 55: Time And Date
Results Settings Change month System File Time & Date INSTALAB 700 INSTALAB 700 Time and Date Settings Time and Date Settings Edit: Date: Wednesday , September 22, 2010 Time: 09/22/2010, 8:29:58 PM SYSTEM SETUP 51 Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 56: Owner Data
System Setup 2 System Setup 2 Owner Data Language INSTALAB 700 INSTALAB 700 Owner Data Owner Data ABC Company Name: Address 1: 123 Main Street Address 2: Any City, State 12345 Phone: 555-555-5555 52 SYSTEM SETUP Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 57: Language
Czech Polish Hindi To Import Languages: 1. Language files are available at DICKEY-john website: www.dickey-john.com\Products\Analytical\Grain Analyzer\Get Support 2. Insert USB memory device into computer. Select and download language file to USB memory device. 3. Insert USB memory device into IL700. - Page 58 HUNGARIAN DDGS_1 IL700.DDGS.20100529.cal HRW Wheat IL700.HRWW.20091124.cal Import INSTALAB 700 INSTALAB 700 Import Language Import Language File Import HUNGARIAN HINDI GERMAN FRENCH ENGLISH CZECH ITALIAN LANGUAGE CHANGE SELECTED Machine will be reset 54 SYSTEM SETUP Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 59: Audit Trail
10/2/2011 10:18 AM TIME 9/28/2011 3:19 10/2/2011 10:17 AM CONFIGUR.. OWNER DATA 10/1/2011 2:15 PM RESULTS CUSTOMER ID 10/1/2011 2:14 PM RESULTS SAMPLE ID REQ 10/1/2011 2:13 PM IMPORT HRWW_4 Prev SYSTEM SETUP 55 Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 60: Lan Settings
Admin Menu 2 Audit Trail Admin Settings LAN Settings INSTALAB 700 INSTALAB 700 LAN Information LAN Information Description Data Host Name WindowsCE Serial Number 1811-00005 MAC Address 00-30-20-ff-02-29 IP Address 131.171.2.56 56 SYSTEM SETUP Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 61: Startup
Figure 54 Startup Screens DICKEY-john Corporation DICKEY-john Corporation INSTALAB 700 INSTALAB 700 Instrument Info Instrument Info S/N: 1811-00005 Software Versions: 169.254.0.37 IP Address: 169.254.0.37 Last Update: Nov 04, 2011 (14:44) Model: IL700 STARTUP 57 Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 62: Power Down
Pressing the Restart button powers down the unit and then restarts automatically after temporarily shutting down. Figure 55 Power Down Screen INSTALAB 700 INSTALAB 700 Reset/Power Off Reset/Power Off Shut Down Restart 58 STARTUP Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 63: Analyzing Product
Optics temperature is greater than +/- .50 degrees C of set point. Prediction analysis is not prohibited but not recommended. Data collection is prohibited. ANALYZING PRODUCT 59 Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 64: Sample Drawer
SM Enabled. Standard Gain Data Collect SM Disabled. Standard Gain Data Collect SM Enabled. Enhanced Gain Data Collect SM Disabled. Enhanced Gain IL700 . Soybeans . 20090321 SOYBEANS WHEAT RED IL700.Wheat-Red.20080504 CORN IL700.Corn.20100629 60 ANALYZING PRODUCT Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 65: Analyzing Product
INSERT SAMPLE Screen does not appear if reference already recorded INSTALAB 700 INSTALAB 700 Enter ID Enter ID Product : CORN* File: IL700.Corn.2101229 .cal Sample ID Sample ID Customer ID Customer ID ANALYZING PRODUCT 61 Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 66: Analysis Readings Defined
Cal MB Native moisture basis of calibration Alt MB Alternate moisture basis Temp Out of Limits +/- A reading taken when the optics temperature is too high (+) or too low (-) 62 ANALYZING PRODUCT Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 67: Log Data Collection
SM Disabled. Standard Gain Data Collect SM Enabled. Enhanced Gain Data Collect SM Disabled. Enhanced Gain SOYBEANS IL700.Soybeans.20090321 WHEAT RED IL700.Wheat-Red.20080504 CORN IL700.Corn.20100629 GAC2500 GAC2500 Product Name Product Name Product Name Space ANALYZING PRODUCT 63 Instalab 700 NIR Product Analyzer 11001-1574-201107... - Page 68 Enter ID Enter ID Product : CORN File: LOG DATA Required entry Sample ID INSTALAB 700 INSTALAB 700 Customer ID Analyzing Analyzing Brown Product : CORN File: LOG DATA Please wait ... 64 ANALYZING PRODUCT Instalab 700 NIR Product Analyzer 11001-1574-201107...
- Page 69 Figure 62 Log Data Results INSTALAB 700 INSTALAB 700 Show Log Data Show Log Data Date: 12/15/2011 Sample : 22 Customer : Brown Time: 01:05 PM Value 188.182 211.622 201.320 104.690 ANALYZING PRODUCT 65 Instalab 700 NIR Product Analyzer 11001-1574-201107...
- Page 70 OPERATOR’S MANUAL 66 ANALYZING PRODUCT Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 71: Results
06 Mar 09 02:04 PM 0003 Next INSTALAB 700 INSTALAB 700 Results Details View Results Details View Item Data Date 03/08/2009 02:04 PM Sample Log Results Customer Product Log Results CalFile CORN 348.5019 169.5342 183.7473 RESULTS 67 Instalab 700 NIR Product Analyzer 11001-1574-201107... - Page 72 Log Results 0007 06 Mar 09 02:04 PM 0006 06 Mar 09 02:04 PM Log Results 0005 Query 06 Mar 09 02:04 PM Log Results 0004 06 Mar 09 02:04 PM 0003 Next 68 RESULTS Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 73: Refine Query Options
Allows entry of a product name to perform a product search. Exact product name must be entered to find results but is not case sensitive. CUSTOMER ID Allows entry of a specific customer ID to view or print. RESULTS 69 Instalab 700 NIR Product Analyzer 11001-1574-201107... - Page 74 OPERATOR’S MANUAL 70 RESULTS Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 75: Database Storage & Record Deletion
– Delete all stored records without saving (Delete All button) – Save all stored records prior to deletion (Save and Delete All button) 5. Follow onscreen instructions for deleting records. DATABASE STORAGE & RECORD Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 76: Delete All Records
Database View Database View DELETE ALL? SAVE AND DELETE ALL? Database has 750 results. INSTALAB 700 INSTALAB 700 DELETE ALL RESULTS? INSTALAB 700 INSTALAB 700 DATABASE UPDATED Records Left: 0 72 DATABASE STORAGE & RECORD Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 77: Save And Delete All
Database View Database View DELETE ALL? SAVE AND DELETE ALL? Database has 750 results. INSTALAB 700 INSTALAB 700 WRITING TO File: IL700.DataBase.20111003.xls INSTALAB 700 INSTALAB 700 FILE WRITE COMPLETE File: IL700.DataBase.20111003.xls DATABASE STORAGE & RECORD Instalab 700 NIR Product Analyzer 11001-1574-201107... - Page 78 OPERATOR’S MANUAL 74 DATABASE STORAGE & RECORD Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 79: Diagnostics
– Enhanced (Reference logs normalized to a gain of 1 and sample logs normalized to a gain of 2) – 1 (A/D only) (no raw logs) – 2 (A/D only) (no raw logs) – 4 (A/D only) (no raw logs) DIAGNOSTICS 75 Instalab 700 NIR Product Analyzer 11001-1574-201107... - Page 80 1. All sample raw logs are normalized to a gain of 2. No raw logs (only A/D values) display when forcing a gain of 1,2, or 4 for both reference and sample readings. 76 DIAGNOSTICS Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 81: Reference Drift
76.489 -03.328 17.540 13.999 -03.541 Gain Rel Drift 00.213 Mode Gain Mode Gain INSTALAB 700 INSTALAB 700 Refresh Filter Stored Current Current column Store populates current readings when Refresh button is pressed DIAGNOSTICS 77 Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 82: Mode Gain
This Store mode is used by the factory to initialize the unit and should never be used indiscriminately. If these restrictions cannot be maintained, contact DICKEY-john at 1-800-637-3302 for assistance. FILTERS A total of 10 filters can be installed. Typically the first six filters (F0-F5) are fixed in wavelength. -
Page 83: System Voltages
Diagnostics Menu 02 screen. 2. Press the Temperature button to display system temperature values. Figure 73 Temperature Screen INSTALAB 700 INSTALAB 700 System Temperatures System Temperature Temperature Value (C ) 49.98 Filter Detector -1.52 DIAGNOSTICS 79 Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 84: Screen Calibration
New calibration settings have been measured. Tap the screen to register saved data. Wait for 30 seconds to cancel saved data and keep the current setting. Time limit: 30 80 DIAGNOSTICS Instalab 700 NIR Product Analyzer 11001-1574-201107... - Page 85 Noise Test Noise Test Settings Filter Raw Log Counter Noise Reset 32174 128.30 Select Filter... INSTALAB 700 INSTALAB 700 Sample Motor Settings Sample Motor Settings Sample Motor: Filter Select : Auto Manual DIAGNOSTICS 81 Instalab 700 NIR Product Analyzer 11001-1574-201107...
- Page 86 OPERATOR’S MANUAL 82 DIAGNOSTICS Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 87: Troubleshooting
Figure 77 Error Screen Example ERROR #6 LONG-TERM REFERENCE DRIFT ERROR Restart Analysis TROUBLESHOOTING 83 Instalab 700 NIR Product Analyzer 11001-1574-201107... - Page 88 Temperature of 5555 indicates a cold temperature and suggests a temperature control problem. Both conditions must be resolved before analysis can occur. Contact DICKEY-john Technical Support at 1-800-637-3302 for persistent operation errors. 84 TROUBLESHOOTING Instalab 700 NIR Product Analyzer...
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Page 89: Maintenance
3. Minor dirt accumulation can be removed by cleaning the filter with mild soap and water. IMPORTANT: Filter should be completely dry before installing. – If the filter is significantly soiled that it appears to inhibit air flow, it must be replaced. MAINTENANCE 85 Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 90: Cleaning Reference Disk And Sample Drawer
To Access the Reference Disk: 1. Open the sample drawer completely. Figure 80 Open Sample Drawer 2. Remove the sample cup, if in the unit. 86 MAINTENANCE Instalab 700 NIR Product Analyzer 11001-1574-201107... - Page 91 Figure 82 Push In On Levers 4. Pull the drawer out to gain access to the (2) black levers on the left and right side of the drawer. Figure 83 Pull Drawer Out MAINTENANCE 87 Instalab 700 NIR Product Analyzer 11001-1574-201107...
- Page 92 7. When cleaning is complete, close the drawer ensuring the cord (attached to the drawer inside of unit) is not crimped when closing. If the aperture glass requires cleaning, refer to the Cleaning Aperture Glass section. 88 MAINTENANCE Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 93: Cleaning Aperture Glass
Figure 87 Place Drawer on Surface 6. Use a flashlight to illuminate the area and use a Q-tip or a soft cloth to carefully clean any dust accumulation from the glass surface. MAINTENANCE 89 Instalab 700 NIR Product Analyzer 11001-1574-201107... - Page 94 Figure 89 Drawer Tab and Drawer Sensor Alignment Drawer sensors inside unit. Inspect drawer tab before inserting into tracks. Tab should clear upper and lower sensor housing. 90 MAINTENANCE Instalab 700 NIR Product Analyzer 11001-1574-201107...
- Page 95 (attached to the drawer and unit) is free of crimps when the complete closed position is reached. 9. Place the unit back to its upright position. MAINTENANCE 91 Instalab 700 NIR Product Analyzer 11001-1574-201107...
- Page 96 OPERATOR’S MANUAL 92 MAINTENANCE Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 97: Appendix A Worksheets
CONSTITUENT CONSTITUENT Instalab Instalab Sample # (N) Standard Instalab Standard Standard Instalab Standard Analysis Analysis Analysis Analysis Analysis Analysis Analysis Analysis Average (Sum÷N) Standard Average Minus Instalab Average Equals Bias Change Req'd APPENDIX A 93 Instalab 700 NIR Product Analyzer 11001-1574-201107... - Page 98 CONSTITUENT CONSTITUENT Instalab Instalab Sample # (N) Standard Instalab Standard Standard Instalab Standard Analysis Analysis Analysis Analysis Analysis Analysis Analysis Analysis Average (Sum÷N) Standard Average Minus Instalab Average Equals Bias Change Req'd 94 APPENDIX A Instalab 700 NIR Product Analyzer 11001-1574-201107...
- Page 99 ______________________________ Product Name: ______________________________ Date: ______________________________ MOISTURE PROTEIN CONSTITUENT CONSTITUENT CONSTITUENT MOISTURE PROTEIN OIL/FAT OTHER Date Change New KA Date Change New KA Date Change New KA Date Change New KA APPENDIX A 95 Instalab 700 NIR Product Analyzer 11001-1574-201107...
- Page 100 ______________________________ Product Name: ______________________________ Date: ______________________________ MOISTURE PROTEIN CONSTITUENT CONSTITUENT CONSTITUENT MOISTURE PROTEIN OIL/FAT OTHER Date Change New KA Date Change New KA Date Change New KA Date Change New KA 96 APPENDIX A Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 101: Appendix B Moisture Basis
12% moisture. Only the water content is removed from our initial 100 gram sample. Assume another customer wants protein expressed on a Dry Basis. – Diagram C shows all moisture removed from the sample and the corresponding protein value. APPENDIX B 97 Instalab 700 NIR Product Analyzer 11001-1574-201107... -
Page 102: Constituent/Moisture Relationship
As-Is lab value to return it to the original moisture value that existed during log collection. The calibration file for the IL700 provides the following parameters related to the moisture basis: 98 APPENDIX B Instalab 700 NIR Product Analyzer 11001-1574-201107... - Page 103 As-Is is used in either native or alternate case, there must be a moisture constituent calibration in the calibration file that can provide a moisture value (MC_Basis = Y must exist somewhere in the calibration file) APPENDIX B 99 Instalab 700 NIR Product Analyzer 11001-1574-201107...
- Page 104 OPERATOR’S MANUAL 100 APPENDIX B Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 105: Appendix C System And Mode Gains
In the above example where X2 gain was used for both reference and sample for F0, the “Enhanced” gain selection would use X2 for the reference but X4 for the sample. APPENDIX C 101 Instalab 700 NIR Product Analyzer 11001-1574-201107... - Page 106 X8 gain; but does suffer some in lower resolution due to a lower signal level in the analog-to-digital converter. Normalizing to X2 gain corrects the overall gain shift from X8 to X4. 102 APPENDIX C Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 107: Appendix D Remote Commands
DICKEY-john at 1-800-637-3302. FTP COMMANDS FTP commands offer the capability to manipulate some files in the IL700. These commands are available by contacting DICKEY-john at 1-800-637-3302. APPENDIX D 103 Instalab 700 NIR Product Analyzer... - Page 108 OPERATOR’S MANUAL 104 APPENDIX D Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 109: Data Streaming Output Results Example
Sample and Data Collection modes both use this format with appropriate placeholders maintained. Example shown uses 6 filters and 3 constituents. Only the first column values are sent with the appropriate delimiters between. Data output is 16-bit unicode. APPENDIX E 105 Instalab 700 NIR Product Analyzer 11001-1574-201107... - Page 110 OPERATOR’S MANUAL 106 APPENDIX E Instalab 700 NIR Product Analyzer 11001-1574-201107...
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Page 111: Warranty
Europe: DICKEY-john Europe S.A.S, 165, boulevard de Valmy, 92706 – Colombes – France TEL: 33 (0) 1 41 19 21 80, FAX: 33 (0) 1 47 86 00 07 WEB: www.dickey-john.eu Copyright 2012 DICKEY-john Corporation Specifications subject to change without notice.
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