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Onlogic Factor 202 Product Manual

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FR202 Product Manual

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Summary of Contents for Onlogic Factor 202

  • Page 1 FR202 Product Manual...

  • Page 2: Table Of Contents

    1.3 - Product Specifications 1.4 - Exterior Features and Dimensions 1.4.1 - Top I/O 1.4.2 - Bottom I/O 1.4.3 - Factor 202 Dimensions (FR202) 1.5 - System Block Diagrams 2 - I/O Definitions 2.1 - Top I/O Definition USB-C Config Port (CM4 Update) HDMI USB 3.2 Gen1 5Gb/s...
  • Page 3 Reset Button Digital Inputs “Active-Low” / Sinking Output-Compatible Input Wiring“Active-High” / Sourcing Output-Compatible Input Wiring Digital Outputs 2.2 Bottom I/O Definition 3-Pin Terminal Block Power Connector 5-Pin COM Terminal Block LAN1 - CM4 output LAN2 - Realtek RTL8153B Analog/Temperature Inputs SPI/I2C/UART/RS485 Header Front Display 2.3 - Motherboard Connectors...
  • Page 4 5 - Regulatory Compliance 5.1 - CE 5.2 - FCC Statement 5.3 - ISED 5.4 - UKCA 5.5 - VCCI 6. Appendices 6.1 - Appendix A: Power Consumption 6.3 - Appendix B: Software Documentation 6.4 - Appendix C: System Thermal Results 6.5 - Appendix D: Expansion Port Pinout 6.5.1 - M.2 B-Key (MODEM) 6.5.2 - M.2 B-Key (SATA)

  • Page 5: System Overview

    1 - System Overview 1.1 System Introduction The Factor 202 (FR202) harnesses the power of the Raspberry Pi Compute Module 4, which provides the core functionality of the Raspberry Pi 4. Combined with our own industry-focused carrier board, and a custom-designed industrial chassis, the Factor 202 has been engineered for today's industrial and embedded applications.

  • Page 6: Product Specifications

    Factor Series Page: https://www.onlogic.com/computers/industrial/fanless/factor-200/ Factor 202 Product Page: https://www.onlogic.com/fr202/ 1.3 - Product Specifications Factor 202 Model (Includes FR201 IO) 7.9" x 2.1" x 4.8" System Dimensions 201x 54 x 121 mm CPU (on solder side of board) Raspberry Pi CM4 Headers...
  • Page 7 4 Antenna holes Extra Chassis Features DIN Rail Mount SAFETY Listings + CB ( Intertek File 5019151) IEC/UL/EN 62368-1, 61010-1, 61010-2-201 EMC CISPR 32/35 Class A FCC Part 15 Class A IEC/EN 60601-1-2:2014 Medical Immunity Radio Equipment Directive (2014/53/EU) [Only applicable for configurations with wireless transmitters and includes LTE/Wifi/BT together] RoHS 3 Directive (2015/863/EU)
  • Page 8 Operating frequency range: 880 - 915 MHz, 925 - 960 MHz WCDMA Band 8 Maximum output power: 24dBm rated Operating frequency range: 1920 - 1980 MHz, 2110 - 2170 MHz LTE FDD Band 1 Maximum output power: 23dBm rated Operating frequency range: 1710 - 1785 MHz, 1805 - 1880 MHz LTE FDD Band 3 Maximum output power: 23dBm rated Operating frequency range: 2500 - 2570 MHz, 2620 - 2690 MHz...
  • Page 9 Radio Specifications when equipped with Amit MDG200 (North America) GPS Receiver Operating frequency range: 1559 - 1610 MHz GLONASS Receiver Operating frequency range: 1559 - 1610 MHz BDS Receiver Operating frequency range: 1559 - 1610 MHz Galileao Receiver Operating frequency range: 1559 - 1610 MHz QZSS Receiver Operating frequency range: 1559 - 1610 MHz Operating frequency range: 1850 - 1910 MHz, 1930 - 1990 MHz...

  • Page 10: Exterior Features And Dimensions

    1.4 - Exterior Features and Dimensions 1.4.1 - Top I/O 1.4.2 - Bottom I/O...

  • Page 11: Factor 202 Dimensions (Fr202)

    1.4.3 - Factor 202 Dimensions (FR202)

  • Page 12: System Block Diagrams

    1.5 - System Block Diagrams...

  • Page 13: I/O Definitions

    2 - I/O Definitions 2.1 - Top I/O Definition USB-C Config Port (CM4 Update) A USB-C port is provided to connect to the CM4 in USB 2.0 device mode, to update the bootloader firmware or modify the eMMC filesystem in USB MSD mode. A USB 2.0 host used to connect the FR201 must provide a 5V output in order to enable the USB-C connection to the CM4.

  • Page 14: Usb 2.0

    USB 2.0 Two USB 2.0 ports are provided for peripheral usage. Together, they may deliver a maximum of 2A at 5V, depending on peripheral and device configuration. Reset Button The front reset button can be used to trigger a reset of the CM4. The reset button is a momentary contact button that is tool-accessible through the chassis.

  • Page 15: Output-Compatible Input Wiring

    “Active-Low” / Sinking Output-Compatible Input Wiring “Active-High” / Sourcing Output-Compatible Input Wiring...

  • Page 16: Digital Outputs

    Digital Outputs DI 1 DI 2 DO10 DO11 DO12 DO13 DO14 DO15 DO terminal pinout 16 optically isolated digital outputs are provided via 2 10-pin terminal block connecters (Dinkle 0221-2010 or equivalent). Performance is optimized for 12-24V operation. Operating voltage should not exceed 24V.
  • Page 17 Sourcing Output Wiring...

  • Page 18: Bottom I/O Definition

    Sinking Output Wiring 2.2 Bottom I/O Definition...

  • Page 19: 3-Pin Terminal Block Power Connector

    3-Pin Terminal Block Power Connector Mainboard power is applied to the FR201 platform by way of a 3-pin terminal block connector (Mating part: Dinkle 2ESSM-03P equivalent). The system is operational from 8V~24V. The maximum rated current of the connector is 15A per pin. Use a wire gauge that is rated for the operational current. See below for on-board connector pinout.

  • Page 20: Lan2 - Realtek Rtl8153B

    system. The default configuration is included below, but the behavior can be customized using the CM4 boot configuration file. PoE PD (power input) support is available optionally by adding the ADP122 FR200 POE PD module to the system. Note: DC power input should not be connected when the system is supplied with POE power via the ADP122 add-on module.

  • Page 21: Analog/Temperature Inputs

    I+ and GND. Final values are computed based on software configuration. An application to configure and use the analog inputs is provided by OnLogic and ships in OnLogic-installed operating systems. Calibration updates can be made in the application by adjusting the scaling factor applied as measurements are computed.
  • Page 22 Analog Voltage Input Wiring Analog Current Input Wiring 4-Wire Temperature Sensor Wiring 2-Wire Temperature Sensor Wiring...

  • Page 23: Spi/I2C/Uart/Rs485 Header

    SPI3 interface. A demonstration application with basic diagnostic information is provided as part of OnLogic-supplied operating systems. Example code and additional information is available in the FR200 software documentation (see appendix).

  • Page 24: Motherboard Connectors

    2.3 - Motherboard Connectors Item Function Description USB-C (USB 2.0 for CM4 Firmware Update) HDMI USB 3.2 USB 2.0 (x2) Pinhole Reset Button Raspberry Pi Header Power Input...

  • Page 25: B-Key

    Serial Terminal Block PoE Add-on Connector RJ45 Gb Ethernet (RTL8153) RJ45 Gb Ethernet (CM4) RTC Battery Connector M.2 B-Key (SATA) M.2 B-Key (USB3) DSI Connector (Not Populated) CM4 Boot Function Jumper Header CSI Connector (Not Populated) M.2 B-Key An M.2 B-Key port is present on the FR201 motherboard to allow support for B-Key form-factor expansion cards.

  • Page 26: Rtc Battery Header

    Jumper Function Position Force Enable USB3 Boot CM4 Bootloader Write-Protect CM4 Boot Disable (Bootloader Mode) ATX/CMOS header pinout RTC Battery Header The RTC battery on the FR201 platform is used to retain BIOS CMOS settings and maintain the real-time clock for the system. If the RTC battery is low, CMOS settings will not be retained and you may receive an alert in the operating system.

  • Page 27: Dsi Header (Not Populated)

    Function Function 3.3V GPIO02 GPIO03 GPIO04 GPIO14 GPIO15 GPIO17 GPIO18 GPIO27 GPIO22 GPIO23 3.3V GPIO24 GPIO10 GPIO09 GPIO25 GPIO11 GPIO08 GPIO07 I2C0_SDA I2C0_SCL GPIO05 GPIO06 GPIO12 GPIO13 GPIO19 GPIO16 GPIO26 GPIO20 GPIO21 USB2_DN USB2_DP Raspberry Pi header pinout DSI Header (Not Populated) The DSI (MIPI display) header is pinned identically to the Raspberry Pi 4 DSI header, but is not implemented or installed by default, and is not supported at this time.

  • Page 28: Poe Add-On Connector

    POE Add-on Connector The POE PD Add-on connector is designed to support the OnLogic ADP122 POE PD add-on module. Other uses are not supported. CM4 Headers The dual-header CM4 connectors support installation of Raspberry Pi CM4 modules. Two mounting standoffs are included to secure the module.

  • Page 29: Regulatory Compliance

    The base FR201 system is capable of operation with an input voltage ranging from 12V - 24V DC, however different configurations will impact total system draw and may limit input voltage flexibility in the final application. 5 - Regulatory Compliance 5.1 - CE The computer system was evaluated for medical, IT equipment, and maritime EMC standards as a class A device.

  • Page 31: Appendices

    6. Appendices 6.1 - Appendix A: Power Consumption The power consumption of the Factor 202 was measured for various system configurations, workloads, and power states at both 12V and 24V system input voltages. The build configurations and power consumption are listed in the tables below.

  • Page 32: Appendix B: Software Documentation

    10.4 6.3 - Appendix B: Software Documentation For a detailed overview of the configuration and individual settings, please refer to the OnLogic support site. Instructions for updating the BIOS can also be found on the support site. Please refer to the link below for detailed instructions.

  • Page 33: Appendix C: System Thermal Results

    6.4 - Appendix C: System Thermal Results The thermal performance of the FR202 was validated by loading the system to simulate expected workloads while the test system was exposed to high ambient temperatures in a thermal chamber environment. The test workload was a 4 core load designed to simulate heavy processing. The system was run at 100% load for 45 seconds and then the load was removed for a 15 second rest.
  • Page 34 FR202 - Thermal Testing Component Results - the graph below shows the key 4 Core 75% Load component temperature values from the above test. The table is the maximum observed temperature and component test limits...

  • Page 35: Appendix D: Expansion Port Pinout

    6.5 - Appendix D: Expansion Port Pinout 6.5.1 - M.2 B-Key (MODEM) Function Function 3.3V 3.3V FULL_CARD_POWER_OFF# USB 2.0 D+ W_DISABLE1# USB 2.0 D- WAN_ACT_N USB3.1-Rx- USB3.1-Rx+ USB3.1-Tx- USB3.1-Tx+ PERST#...

  • Page 36: M.2 B-Key (Sata)

    RESET_N 3.3V 3.3V 3.3V 6.5.2 - M.2 B-Key (SATA) Function Function CONFIG_3 3.3V 3.3V FULL_CARD_POWER_OFF# W_DISABLE1# SSD_LED_ACT_N CONFIG_0 SATA-B+ SATA-B- SATA-A- SATA-A+ PERST#...

  • Page 37: Appendix E: Safety Information

    RESET_N SUSCLK CONFIG_1 3.3V 3.3V 3.3V CONFIG_2 6.6 Appendix E: Safety Information Do not open or modify the device. The device uses components that comply with FCC and CE regulations. Modification of the device may void these certifications. 6.6.1 Safe Use and Installation Instructions 1.

  • Page 38: Instructions D'utilisation Et D'installation En Toute Sécurité

    16. The device should be mounted in accordance with accepted aftermarket practices and materials for vehicle installation. 17. Only use UL Listed connectors for power and serial. 18. Service and repair of the device must be done by qualified service personnel. This includes, but is not limited to, replacement of the CMOS battery.
  • Page 39 correctement. L'élimination de la batterie dans le feu ou dans un four chaud, ou l'écrasement ou le découpage mécanique d'une batterie peut entraîner une explosion.

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