ABB SR100A User Manual
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ABB SR100A User Manual

ABB SR100A User Manual

100mm advanced process recorder
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User Guide
IM/SR100A_6
100mm Advanced Process Recorder
广州绿图控仪器仪表有限公司
公司电话：　０２０－３４５１１９０９　１３０４２０８８１８１
公司传真：　０２０－３９０２１６１９
公司网站：　ｗｗｗ．ｃｈａｒｔｇ．ｃｏｍ
Ｅ　－　ｍａｉｌ　：ｃｈａｒｔ＠ｃｈａｒｔｇ．ｃｏｍ
SR100A

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  • Page 1 100mm Advanced Process Recorder User Guide IM/SR100A_6 SR100A 广州绿图控仪器仪表有限公司 公司电话：　０２０－３４５１１９０９　１３０４２０８８１８１ 公司传真：　０２０－３９０２１６１９ 公司网站：　ｗｗｗ．ｃｈａｒｔｇ．ｃｏｍ Ｅ　－　ｍａｉｌ　：ｃｈａｒｔ＠ｃｈａｒｔｇ．ｃｏｍ...
  • Page 2 Cert. No. Q 05907 As a part of ABB, a world leader in process automation technology, we offer customers application expertise, service and support worldwide. EN 29001 (ISO 9001) We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and support.
  • Page 3 FRONT PANEL KEYS Side Scroll Key Page 1 Page 2 Parameter 1 Parameter 1 Advance to Parameter 2 Parameter 2 next page Moves between Parameter 3 Parameter 3 pages in menus Return to Parameter 4 Page Header and… Advancing to Next Page between parameters in a page Page X...
  • Page 4 EDITING TEXT Select character using the keys. Flashing 6789:;<=?@ABCDEFG Flashing Enter character using the . key Select next character using the keys. Flashing JKLMNOPQRSTUVWXYZ Flashing Enter character using the . key Repeat until message complete. 广州绿图控仪器仪表有限公司 公司电话：　０２０－３４５１１９０９　１３０４２０８８１８１ 公司传真：　０２０－３９０２１６１９ 公司网站：　ｗｗｗ．ｃｈａｒｔｇ．ｃｏｍ Ｅ　－　ｍａｉｌ　：ｃｈａｒｔ＠ｃｈａｒｔｇ．ｃｏｍ...

  • Page 5: Getting Started

    GETTING STARTED The advanced process recorder provides accurate and reliable recording of up to 6 process signals on a 100mm wide chart. In-built text printing capabilities give clear annotation on the chart of time, date, scales and other process information. Sterilization is probably the single most important step in the production of many food and drug products.
  • Page 6 Charts and Pens Full Specification  Operation  Configuration  Installation Print Head Part No. Part No. IM/SR100A SS/SR100A A – Standard Documentation Pack Keys (door lock versions only) MEMORY CARD MODBUS (RTU)   Memory Card Pages Serial Adaptors ...

  • Page 7: Table Of Contents

    CONTENTS Section Page Section Page GETTING STARTED .............. 1 6 CONFIGURATION – ADVANCED LEVEL ...... 49 Advanced Level – Printing ........50 1 CHARTS AND PENS ............4 6.1.1 Pen Function Configuration Page ....50 Chart Printout ............4 6.1.2 Message Block Configuration Page (Message Blocks) ........

  • Page 8: Charts And Pens

    1 CHARTS AND PENS 1.1 Chart Printout – Fig. 1.1 In addition to displaying up to six traces, the chart printout can contain text messages printed as events occur, such as process alarms, or at regular intervals, such as date/time and scale. End of Chart Warning –...

  • Page 9: Instrument Start-Up

    1 CHARTS AND PENS… 1.2 Instrument Start-up – Fig. 1.2 Caution. Ensure that all connections, especially to the earth stud, are made correctly – see Section 7. Switch on the supply to the instrument, the input sensors and any power-operated control circuits. Information.

  • Page 10: Chart Loading

    …1 CHARTS AND PENS 1.3 Chart Loading 1.3.1 Selecting the Load Chart Page – Figs. 1.4 and 1.5 No Alarms Present AUTOSCROLL OFF ALARM ACKNOWLEDGE SECURITY ACCESS OPERATING PAGE 1 PAGE ENTER CODE Set Security Code using keys – see Note Enter Code using Advance to...

  • Page 11: Loading A Roll Chart

    LOAD NEW ABB CHART Remove the old chart and load the new chart – see Fig. 1.6 for details. When a new chart is fitted and the cassette is replaced, press the key.
  • Page 12 …1 CHARTS AND PENS …1.3.2 Loading a Roll-chart – Fig. 1.6 Insert spindle Caution. Ensure the correct chart type is set in the into roll – see Section 5.3.1. Chart Control Configuration Page Lift Catch Drop roll into cassette Remove chart unit Wrap chart around cassette Locate spindle...

  • Page 13: Loading A Fanfold Chart

    PRESS ENTER Load new fanfold chart – see Fig. 1.7 for details. When a new chart is fitted and LOAD NEW ABB CHART the cassette replaced, press the key. The chart moves forward approximately 30mm to take up any slack.
  • Page 14 …1 CHARTS AND PENS …1.3.3 Loading a Fanfold Chart – Fig. 1.7 Caution. Ensure the correct chart type is set in the – see Section 5.3.1. Chart Control Configuration Page Flip up guide Lift Catch Clip tension bar into catch Remove chart unit Feed chart under Rotate gear...

  • Page 15: Fitting A Pen Capsule

    1 CHARTS AND PENS 1.4 Fitting a Pen Capsule – Fig. 1.8 Ensure that the power supply is on. Display PEN LIFT Fit a new capsule as shown in Fig. 1.8. ACTIVATED Information. When pushing the new capsule firmly Activate pen lift home on the carrier slides, some resistance may be felt as the spring clip locates in the capsule.

  • Page 16: Operation - Basic

    2 OPERATION – BASIC 2.1 Introduction The Operating Level can be configured for either Basic or Advanced operation. An overview of the Operator Level pages is contained on the Back Fold-out. The Basic format is shown in Fig. 2.1 and the Advanced in Fig. 3.1. Security Code 3 Security Code 1 Security...

  • Page 17: Operating Page

    2 OPERATION – BASIC… 2.2 Operating Page Operating page 1 is the default start page. Note. • Autoscroll is enabled on power-up. To disable/enable auto-scroll press the key. Pressing the keys at any point in the autoscroll cycle also sets autoscroll off. •...
  • Page 18 …2 OPERATION – BASIC 2.2.1 Easy View Facility (roll chart only) – Fig. 2.2 The Easy View facility provides an instant view of the latest trace and text to be printed when operating at low chart speeds (120mm and below). The chart is wound forward 30mm for approximately 5 seconds to enable the latest information to be viewed. The chart is then rewound automatically to its former position and recording resumes.
  • Page 19 2 OPERATION – BASIC… 2.2.3 Operator Page Messages Power Failure POWER FAILED Alternates with top row of frame when the instrument is powered up. Press the key to acknowledge. This message is displayed only if YES is selected in the frame –...

  • Page 20: Alarm Acknowledge Page

    …2 OPERATION – BASIC 2.3 Alarm Acknowledge Page This page is displayed only when alarms are active and the is NORMAL or LATCH, see Section 5.2.2. Acknowledge Type There are three types of alarms: Process Alarms System Alarms Real Time Event Up to 12 alarms assignable to any analog Up to 12 input failure alarms activated by Up to 2 alarms activated at a pre-defined...

  • Page 21: Security Access

    2 OPERATION – BASIC 2.4 Security Access – Fig. 2.3 A security system prevents tampering with the secure parameters by utilizing three levels of access. Only levels 1 and 3 are applicable for basic operation. Level 2 is included in advanced operation only. Security Level 1 –...

  • Page 22: Operation - Advanced

    3 OPERATION – ADVANCED Fig. 3.1 Summary of Operator Pages – Advanced...

  • Page 23: Operating Pages 1 And 2

    3 OPERATION – ADVANCED… 3.1 Operating Pages 1 and 2 Operating page 1 is the default start page. Operating Page 2 has identical features to Operating Page 1. Note. • Autoscroll is enabled on power-up. To disable/enable auto-scroll press the key.
  • Page 24 …3 OPERATION – ADVANCED 3.1.2 Operating Page Display Options Alternative parameters can be displayed in the Operating Page. Up to 8 frames can be configured (within the autoscroll cycle) to display information in the following formats – see Section 6.3.2. Standard Frame Type –...

  • Page 25: Alarm Acknowledge Page

    3 OPERATION – ADVANCED… 3.2 Alarm Acknowledge Page This page is displayed only when alarms are active and the is NORMAL or LATCH, see Section 5.2.2. Acknowledge Type There are three types of alarms: Process Alarms System Alarms Real Time Event Up to 12 alarms assignable to any analog Up to 2 alarms activated at a pre-defined Up to 12 input failure alarms activated by...

  • Page 26: View Analog Signals Page

    …3 OPERATION – ADVANCED 3.3 View Analog Signals Page This page and the are included only if YES is selected in the frame – see Section 6.3.1. View Digital Signals Page Signal Page Enable View Analog Signals Page VIEW ANALOG SIGNALS All assigned analog inputs and math blocks can be viewed including any input not PAGE displayed in...

  • Page 27: Totalizer Page

    3 OPERATION – ADVANCED… 3.5 Totalizer Page This page is omitted if all 6 of the Totalizer Sources are set to NONE (totalizer OFF) in the – see Section 6.4.2. Totalizer Configuration Page General Format Ident Value Units T1 13587429 LITRES OUTLET 3 RESET: NO Character...

  • Page 28: Operator Functions Page

    …3 OPERATION – ADVANCED 3.6 Operator Functions Page This page allows the operator to review the roll chart and set/select chart speeds if enabled in the – see Section 6.3. Operator Setup Level The page is not displayed if NO is selected in the frames –...

  • Page 29: Security Access

    3 OPERATION – ADVANCED… 3.7 Security Access A security system prevents tampering with the secure parameters by utilizing three levels of access. Security Level 1 – access to Load Chart Page Security Level 2 – access to Process Review Page Print Messages Page Security Level 3 –...

  • Page 30: Process Review Page

    …3 OPERATION – ADVANCED 3.9 Process Review Page This page can be accessed only with Security Access Level 2 or 3 and is used to review the alarm buffer and chart. PROCESS REVIEW PAGE Hour Buffer Month Minute Examine Alarm Buffers EXAMINE ALARM 02 PAA 23-SEP 17:18 The last 10 process or real time alarms...

  • Page 31: Print Messages Page

    3 OPERATION – ADVANCED 3.10 Print Messages Page In the it is possible to enter an operator message in the upper display. The lower display shows a portion of the Print Messages Page available character set – see Front Fold-out. PRINT MESSAGES PAGE Operator Message...

  • Page 32: Configuration - General

    4 CONFIGURATION – GENERAL 4.2 Input Options The configuration programming pages are separated into two major levels, BASIC and ADVANCED. An overview of the Depending on the options selected the instrument can have up configuration programming pages is shown on the Back Fold- to 12 analog inputs –...

  • Page 33: Configuration - Basic Level

    5 CONFIGURATION – BASIC LEVEL Basic Level Exit Section 5.1.1 Section 5.1.2 Section 5.1.3 Section 5.1 ANALOG INPUT INPUT CONDITIONING SCALE Basic Level CONFIGURATION ADJUSTMENT CONFIGURATION Analog Inputs  Select input(s) to  Set mains rejection  Input to adjust configure frequency ...

  • Page 34: Basic Level - Analog Inputs

    …5 CONFIGURATION – BASIC LEVEL 5.1 Basic Level – Analog Inputs 5.1.1 Analog Input Configuration Page Information. • Up to 12 analog inputs – on standard boards (inputs A1 to A6) and optional boards (inputs B1 to B3 or B1to B6). •...
  • Page 35 5 CONFIGURATION – BASIC LEVEL… …5.1.1 Analog Input Configuration Page ANALOG INPUT CONFIGURATION Input to Configure INPUT TO CONFIGURE Select the analog input to configure (A1 to A6, B1 to B6, depending on the options fitted – see Section 4.2). On entry the default is NONE. NONE Input Type ANALOG I/P...
  • Page 36 …5 CONFIGURATION – BASIC LEVEL …5.1.1 Analog Input Configuration Page Input Engineering Range ENGINEERING For inputs with RTD and thermocouple linearizers: RANGE FS Defines both the display range of the instrument and the operating range of the input linearizer. The limits are as specified in table 5.2, according to linearizer type. ENGINEERING For other input linearizer types (or NONE): RANGE DECPT...

  • Page 37: Input Conditioning Configuration Page

    5 CONFIGURATION – BASIC LEVEL… 5.1.2 Input Conditioning Configuration Page Information. • Mains filter – selectable for maximum noise rejection. • Quick input configuration feature (copies channel A1 settings to all other inputs) – for applications where all the inputs are the same.

  • Page 38: Scale Adjustment Page

    …5 CONFIGURATION – BASIC LEVEL 5.1.3 Scale Adjustment Page Information. • Analog inputs – do not require re-calibrating when the input or range is changed. • Scale Adjustment Reset – removes any previously programmed offset or scale adjustment settings. • System Offset Errors – can be removed using Offset Adjustment. •...
  • Page 39 5 CONFIGURATION – BASIC LEVEL… …5.1.3 Scale Adjustment Page SCALE ADJUSTMENT Input to Adjust INPUT TO ADJUST Select the analog input to adjust (A1 to A6, B1 to B6, depending on the options fitted – see Section 4.2). On entry the default is NONE. NONE Scale Adjustment Reset Select YES to reset the analog input offset and span values to their nominal...

  • Page 40: Basic Level - Alarms

    …5 CONFIGURATION – BASIC LEVEL 5.2 Basic Level – Alarms 5.2.1 Process Alarm Configuration Page – Figs. 5.2 and 5.3 Information. • 12 Process alarms – identified A to M (excluding I). • High/low process alarms. • Alarms assignable to any analog input or math result. •...
  • Page 41 5 CONFIGURATION – BASIC LEVEL… …5.2.1 Process Alarm Configuration Page PROCESS ALARM CONFIGURATION Alarm to Configure ALARM TO CONFIGURE Select the process alarm to configure. Up to twelve alarms (A to M, excluding I) can be programmed. Each alarm can be assigned an Alarm Type, a Trip Level and a Hysteresis setting.

  • Page 42: Alarm Acknowledge Configuration Page

    …5 CONFIGURATION – BASIC LEVEL 5.2.2 Alarm Acknowledge Configuration Page Information. • Three operator acknowledge options. • Global alarm acknowledgement – from internal or external digital source. • Indication of power failure – can be enabled/disabled. ALARM ACKNOWLEDGE PAGE Acknowledge Type ACKNOWLEDGE TYPE Select the type of alarm acknowledge facility required: LATCH...

  • Page 43: Basic Level - Chart

    5 CONFIGURATION – BASIC LEVEL… 5.3 Basic Level – Chart 5.3.1 Chart Control Configuration Page Information. • Set up to 3 independent chart speeds – selectable from operating level or by digital signal. • Enable/disable printing of text (except alarms). •...
  • Page 44 …5 CONFIGURATION – BASIC LEVEL …5.3.1 Chart Control Configuration Page Text Print Enable TEXT PRINT Select the text printing required: NO AUTO PRINT NO AUTO PRINT – disable printing all text that is printed automatically, i.e. Time, Date, Channel Tags and Trace Identifiers –...
  • Page 45 5 CONFIGURATION – BASIC LEVEL… …5.3.1 Chart Control Configuration Page Set Paper Length SET PAPER LENGTH Set the required paper length in 1m increments. For roll chart cassette type, maximum paper length is 25m. for fanfold cassette type, maximum paper length Fanfold Chart is 12m.

  • Page 46: Chart Scaling Configuration Page

    …5 CONFIGURATION – BASIC LEVEL 5.3.2 Chart Scaling Configuration Page Information. • Up to six independent scales can be printed on the chart. • Programmable full scale and zero values. • Test print facility to enable instant checking of entered scale. •...

  • Page 47: Pen Position Configuration Page

    5 CONFIGURATION – BASIC LEVEL… 5.3.3 Pen Position Configuration Page Information. • Allows accurate calibration of the pen positions on the chart. • Can be used to remove effects of inconsistencies in the charts. PEN POSITION CONFIGURATION Pen Calibration Enable PEN CAL ENABLE Select YES to advance to the zero and full scale setting parameters.

  • Page 48: Basic Level - Output Modules

    …5 CONFIGURATION – BASIC LEVEL 5.4 Basic Level – Output Modules Information. • Selection of output module type – Hybrid, Relay, Analog output and Digital output. • Modules can be fitted into module positions B to F (positions B and C are unavailable if a second analog input board is fitted). •...

  • Page 49: Output Module Configuration Page - Digital Modules

    5 CONFIGURATION – BASIC LEVEL… 5.4.2 Output Module Configuration Page – Digital Modules Digital Source Select Digital Output Polarity Selection Input State Output State Output State Total Count Digital Output C 1 Total Wrap Digital Input DA1 Paper Out Alarm Positive High Active...

  • Page 50: Output Module Configuration Page - Relay Modules

    …5 CONFIGURATION – BASIC LEVEL 5.4.3 Output Module Configuration Page – Relay Modules Select Digital Output Digital Source Polarity Selection Source State Source State Source State Total Count Relay B 1 Total Wrap Process Alarm A3 Positive Energized Paper Out Alarm Active Input Failure Digital Input DA1...

  • Page 51: Output Module Configuration Page - Analog Modules

    5 CONFIGURATION – BASIC LEVEL… 5.4.4 Output Module Configuration Page – Analog Modules MODULE CONFIGURATION Module Type MODULE TYPE The type of module fitted is displayed. NOT FITTED is displayed where the 3 Analog o/p module location is not used. The Analog Output module contains three analog output circuits.

  • Page 52: Basic Level - Access

    …5 CONFIGURATION – BASIC LEVEL 5.5 Basic Level – Access 5.5.1 Security Access Configuration Page Information. • The 3 levels of security are: Level 1 – access to (if applicable) Load Chart Page Memory Card Data Logging Set-up Page Level 2 –...

  • Page 53: Configuration - Advanced Level

    6 CONFIGURATION – ADVANCED LEVEL Fig. 6.1 Advanced Level – Overview...

  • Page 54: Advanced Level - Printing

    …6 CONFIGURATION – ADVANCED LEVEL 6.1 Advanced Level – Printing 6.1.1 Pen Function Configuration Page – Fig. 6.2 Information. • Two pen option functions, Trend Event Trend – chart trace represents analog input or math result. Event – 3-position event marker (IN, OFF and OUT). •...
  • Page 55 6 CONFIGURATION – ADVANCED LEVEL… …6.1.1 Pen Function Configuration Page – Fig. 6.2 Pen Event Source (RIGHT) EVENT SRC Select the event source as for LEFT (previous page). With an event occurrence the pen moves approximately 3mm to the right of the central position within the zone set below.

  • Page 56: Message Block Configuration Page (Message Blocks)

    …6 CONFIGURATION – ADVANCED LEVEL 6.1.2 Message Block Configuration Page (Message Blocks) Information. • Fourteen 20-character message blocks. • Message printing can be triggered by internal or external digital signals. • Programmable color of message. • Time stamping of all messages. 09:20 End Cleaning Cycle Trace Message Blocks...

  • Page 57: Message Block Configuration Page (Operator Message)

    6 CONFIGURATION – ADVANCED LEVEL… 6.1.3 Message Block Configuration Page (Operator Message) Information. • 20-character operator message. • Message printing can be triggered by internal or external digital signals. • Programmable color of message. • Time stamping for message. 09:50 24-NOV-99 Batch 18/3 Complete Trace Operator Message MESSAGE BLOCK...

  • Page 58: Print Channel And Data Values Setup Page

    …6 CONFIGURATION – ADVANCED LEVEL 6.1.4 Print Channel and Data Values Setup Page Information. • Printing of up to 12 channel values. • Channel identity, value and engineering units printed for each channel. • Printing can be triggered from internal or external digital signal or at pre-configured time intervals. Note.
  • Page 59 6 CONFIGURATION – ADVANCED LEVEL… …6.1.4 Print Channel and Data Values Setup Page Automatic Print Time AUTOMATIC PRINT TIME Select the time interval required between each set of printed values. The time interval is selectable in 5, 10, 15, 20, 30 min. and 1, 2, 4, 6, 8, 12, 24 hr. intervals. Automatic printing can be set to OFF if not required.

  • Page 60: Total Values Print Configuration Page

    …6 CONFIGURATION – ADVANCED LEVEL 6.1.5 Total Values Print Configuration Page Information. • Printing of totalizer identity, value and tag. • Printing of individual values triggered from internal or external digital signal. • Values can be printed via digital signal or at pre-configured time intervals. Note.
  • Page 61 6 CONFIGURATION – ADVANCED LEVEL… …6.1.5 Total Values Print Configuration Page Automatic Print Time AUTOMATIC PRINT TIME Select the time interval required between each set of printed values. The time interval is selectable in 5, 10, 15, 20, 30 min. and 1, 2, 4, 6, 8, 12, 24 hr. intervals. Automatic printing can be set to OFF if not required.

  • Page 62: Advanced Level - Math Functions

    …6 CONFIGURATION – ADVANCED LEVEL 6.2 Advanced Level – Math Functions 6.2.1 Math Block Configuration Page Information. • 4 programmable math blocks. • Each math block can be configured for any of the 13 math functions, i.e. Fvalue, relative humidity, mass flow (2) arithmetic (6) or signal select (3).
  • Page 63 6 CONFIGURATION – ADVANCED LEVEL… …6.2.1 Math Block Configuration Page Math Result Display Zero MATHS M ENGINEERING Set the display value which represents the minimum result value, between RANGE ZERO –999 and +9999. Engineering Units MATHS M RESULT UNITS Engineering units of up to six characters can 6789:;<=>?@ABCDEF ENG UNITS be set on the upper display –...

  • Page 64: General Formulæ

    …6 CONFIGURATION – ADVANCED LEVEL 6.2.2 General Formulæ These functions referred to as general formulæ are as follows: (a x b) + c (a – b) (a + b) (a x b) (a + b + c) (a + b + c) LOW SELECT MED SELECT HIGH SELECT...

  • Page 65: Relative Humidity (Rh)

    6 CONFIGURATION – ADVANCED LEVEL… 6.2.3 Relative Humidity (RH) The relative humidity calculation requires two inputs, one from a wet bulb sensor and one from a dry bulb sensor. Both of these inputs are configured as variables. RH tables are based on the use of an aspirated pyrochrometer having an air velocity of at least 11.5 feet per second or 3.5 meters per second across the bulb sensors.

  • Page 66: Mass Flow 1 And 2

    …6 CONFIGURATION – ADVANCED LEVEL 6.2.4 Mass Flow 1 and 2 The two types of mass flow calculations available are as follows: Mass Flow 1 – uses a volume flow input as the basis for the calculation Mass Flow 2 – uses a differential pressure input as the basis for the calculation. The standard formula for mass flow 1 is as follows: M = k V Pr T...
  • Page 67 6 CONFIGURATION – ADVANCED LEVEL… …6.2.4 Mass Flow 1 and 2 Example A – calculating the mass flow of water from the volume flow. At a temperature of 60F (520R) and an absolute pressure of 14.696 psia, 1 gallon (US) of water has a mass of 8.334 lbs. To calculate the mass flow of water from the volume flow the following settings are used: A1 –...
  • Page 68 …6 CONFIGURATION – ADVANCED LEVEL …6.2.4 Mass Flow 1 and 2 Input Source MATHS M INPUT a Select the input source required for input a. The source is selected from analog SOURCE ANLG I/P inputs A1 to A6, B1 to B6 (depending on the options fitted – see Section 4.2) or MATHS M math functions M1 to M4.

  • Page 69: Fvalue

    6 CONFIGURATION – ADVANCED LEVEL… 6.2.5 Fvalue Calculation – Fig. 6.3 advanced process recorder’s advanced Fvalue Application implementation takes the Fvalue into account and allows the The application of Fvalue measurement enables sterilizing process engineer to compute both steam (Fo) and dry heat (Fh) cycles to be shortened, relative to the traditional time versus results, with user defined target sterilization temperatures and Z temperature cycles commonly adopted.
  • Page 70 …6 CONFIGURATION – ADVANCED LEVEL …6.2.5 Fvalue Accuracy It is important to note the large change in equivalent sterilizing As the Fvalue calculation is essentially a logarithmic function, the time which results from a small increase in the sterilizing effect of measurement errors is significant on the resultant temperature.
  • Page 71 6 CONFIGURATION – ADVANCED LEVEL… …6.2.5 Fvalue An Fvalue calculation has to be calculated for each measuring thermocouple or RTD. The instrument can perform up to four independent Fvalue calculations. The input channels should be configured with a zero based range and have a sufficiently large span reading so that they do not go over range during the purging cycle.

  • Page 72: Logic Equation Configuration Page

    …6 CONFIGURATION – ADVANCED LEVEL 6.2.6 Logic Equation Configuration Page – Fig. 6.4 Example – Liquid in a filter has to be maintained between levels 1 and 2 by switching on and off pump P1. Pump P1 is off during the night.
  • Page 73 6 CONFIGURATION – ADVANCED LEVEL… …6.2.6 Logic Equation Configuration Page Information. • 10 programmable logic (Boolean) equations. • Up to 16 elements per equation. • Equations can combine internal and external digital signals, e.g. alarms, digital inputs, other logic equation results, real time alarms etc.

  • Page 74: Custom Linearizer Configuration Page

    …6 CONFIGURATION – ADVANCED LEVEL 6.2.7 Custom Linearizer Configuration Page – Fig. 6.5 Information. • Single 20-point custom linearizer. • Variable spacing on x and y axis to allow optimization of breakpoints. CUSTOM LINEARISER CONFIGURATION Set custom linearizer X and Y breakpoints. CUSTOM LINEARISER CUSTOM LINEARISER Up to twenty X and Y points are set to create...

  • Page 75: Real Time Alarms 1 And 2 Configuration Page

    6 CONFIGURATION – ADVANCED LEVEL… 6.2.8 Real Time Alarms 1 and 2 Configuration Page – Fig. 6.6 Information. • 2 programmable real time events. • Programmable start and end dates/times. • Times can be specific to the hour, day, month, year or a combination of these parameters. REAL TIME ALARM CONFIGURATION Alarm Enable...
  • Page 76 …6 CONFIGURATION – ADVANCED LEVEL …6.2.8 Real Time Alarms 1 and 2 Configuration Page – Fig. 6.6 Example 1 – to print out a daily total then reset. Example 2 – to use two totalizers to log day and night flows. Set Real Time Alarm 1 (RTA1) as follows: Set RTA1 as follows: ON time...

  • Page 77: Advanced Level - Operator Setup

    6 CONFIGURATION – ADVANCED LEVEL… 6.3 Advanced Level – Operator Setup 6.3.1 Operating Level Contents Configuration Page Information. • 2 operating level complexities – Basic or Advanced. • Page enable/disable facility for display of the following pages in the Operating Level: View Analog Signals and View Digital Signals Pages Cue/Review Page Speed Adjust Page...

  • Page 78: Operating Pages 1 And 2 Configuration Page

    …6 CONFIGURATION – ADVANCED LEVEL 6.3.2 Operating Pages 1 and 2 Configuration Page – Fig. 6.7 Information. • 2 Operating Pages. • 8 programmable frames for each page. • 4 frame types – Standard, Totalizer, Digital Signal or Pen Values. •...
  • Page 79 6 CONFIGURATION – ADVANCED LEVEL… …6.3.2 Operating Pages 1 and 2 Configuration Page OPERATING PAGE CONFIGURATION Tag Display Enable TAG DISPLAY ENABLE Select YES to enable the tag (not available for Operating Page 1 Operating Page 2 Page Tag OPERATING PAGE A page name of up to twenty characters can 6789:;<=>?@ABCDEF be set on the upper display –...

  • Page 80: Real Time Clock Configuration Page

    …6 CONFIGURATION – ADVANCED LEVEL 6.3.3 Real Time Clock Configuration Page Information. • Time and date set-up for the instrument’s internal real time clock. REAL TIME CLOCK CONFIGURATION Date/Time DATE The current date/time set on the instrument is displayed. TIME Adjust Date/Time ADJUST DATE/TIME ? Select YES to advance to adjust parameters.

  • Page 81: Advanced Level - Totalizer Function

    6 CONFIGURATION – ADVANCED LEVEL… 6.4 Advanced Level – Totalizer Function 6.4.1 Introduction to Totalization Information. • Six 8-digit totalizers which can be assigned to any channel or math result. • Count up or count down. • Count rates – from 0.001 to 10.0 counts/second. •...
  • Page 82 …6 CONFIGURATION – ADVANCED LEVEL …6.4.1 Introduction to Totalization Example A – setting up: • engineering range of 0 to 1500 representing a range of 0 to 150,000 liters per hour • measuring effluent discharge • count every 0.01m • wrap function ON, front panel total automatically reset to 0 and continues counting when predetermined value is reached.

  • Page 83: Totalizer Configuration Page

    6 CONFIGURATION – ADVANCED LEVEL… 6.4.2 Totalizer Configuration Page This page is used to configure the totalizers T1 to T6. TOTALISER CONFIGURATION Totalizer to Configure TOTALISER TO Select the totalizer to configure (T1 to T6). CONFIGURE On entry the default is NONE. NONE Totalizer Source TOTALISER...
  • Page 84 …6 CONFIGURATION – ADVANCED LEVEL …6.4.2 Totalizer Configuration Page Totalizer Preset Value TOTALISER PRESET Set the value to which the total reverts when it is reset. Begin with the first digit indicated by the cursor (_). Pressing the key stores the digit value and advances the cursor to the next digit.

  • Page 85: Installation

    7 INSTALLATION EC Directive 89/336/EEC 50°C In order to meet the requirements of the EC Directive Max. 89/336/EEC for EMC regulations, this product must not be used in a non-industrial environment. 0°C Min. End of Life Disposal A – Within Temperature Limits This instrument does not contain any substance that will cause undue harm to the environment.
  • Page 86 …7 INSTALLATION …7.2 Mounting – Figs. 7.3 and 7.4 Cut a hole in the panel (see Fig. 7.3 for dimensions) 30 max. Insert the instrument into the panel cut-out Loosen the retaining screw on each panel clamp Lift the retaining screws and remove the panel clamp anchors Remove the panel clamps Refit the panel clamps to the case, ensuring that the panel...

  • Page 87: Access To Terminals

    7 INSTALLATION… 7.4 Connections General – Fig. 7.7 Warning. Before making any connections, ensure that The terminals accept cables up to 2.5mm cross section. the power supply, any high voltage-operated control circuits and high common mode voltages are switched For the combination of this apparatus with other apparatus and/ off.
  • Page 88 …7 INSTALLATION Instrument viewed from rear C 10 E 10 G 10 B 10 D 10 F 10 Standard Analog Optional Analog Power Supply I/P Connector I/P Connector (Section 7.8) (Section 7.5) (Section 7.5) Line Analog I/P A1 Analog I/P B1 –...
  • Page 89 7 INSTALLATION… …7.5 Analog Input Connections (refer to Section 7.9 for 500V isolation option) 7.5.1 Selecting Standard Analog Inputs – Fig. 7.8 Fitted on Memory Caution. Static electricity can seriously damage Card Versions only Remove components. Wear an earth strap and/or use an tie-bar anti-static bench when dismantling the instrument.
  • Page 90 …7 INSTALLATION …7.5 Analog Input Connections (refer to Section 7.9 for 500V isolation option) 7.5.3 Current and Voltage – Fig. 7.10 White White – – – – – 3rd Ld 3rd Ld Sleeved Diode supplied in Each lead must be of equal Link accessory pack.

  • Page 91: Digital Inputs/Outputs Connections

    7 INSTALLATION… 7.6 Digital Inputs/Outputs Connections – 7.6.2 Selecting the Digital Output Configuration – Fig. 7.15 Figs. 7.12 and 7.13 Each digital output can be selected to either TTL or open Digital input/output p.c.b.s may be fitted in any of the six module positions (B to G, maximum of 4 boards) –...
  • Page 92 …7 INSTALLATION 7.6.3 Digital Input Connections – Fig. 7.14 A – TTL Input B – Zero Switching Common I/P1 I/P1 I/P2 I/P2 I/P3 I/P3 Polarity Selected/ Input State Logic State Link Position (LK5) Switch Input Logic Input Positive Negative (volt-free) (TTL) Logic Logic...

  • Page 93: Relay And Analog Output Connections

    7 INSTALLATION 7.7 Relay and Analog Output Connections – Fig. 7.16 7.9 500V Isolated Input Connections – Fig. 7.19 Information. Normally Closed • Input type selection links are not fitted. Normally Open • No RTD or resistance measurements. – Common •...

  • Page 94: Simple Fault Finding

    8 SIMPLE FAULT FINDING If the instrument does not appear to be working satisfactorily carry out the following checks before contacting the Service Organization. Information. • Are all the connections made correctly? • Is there power to the instrument? • Is there a signal at the input terminals? •...

  • Page 95: Arc Suppression Capacitors

    9 SPARES LIST …8 SIMPLE FAULT FINDING 8.1 Arc Suppression Capacitors – Fig. 8.1 9.1 Consumables Arc suppression capacitors are fitted across the contacts of the Item Part No. alarm/control relays. If these contacts are used to operate Roll Chart – 25m external relays, the capacitor leakage current may be sufficient 30 division ............

  • Page 96: Index

    INDEX AC Mains ................ 89 Capacitors ............... 91 Accessories ............... 2 Chart Alarms Control Configuration ..........39 Acknowledging ..12, 15, 16, 17, 20, 21, 38, 69 Length ..............13, 19 Alarm On Date ............71 Loading Alarm On Time ............71 Fan Fold Chart ............
  • Page 97 INDEX… Easy View ..............14, 41 Paper Length ..............41 Electrical Connections ............. 84 Password ............3, 25, 48 Electrical Range ............... 30 End of Life Disposal ............81 Auto Drop Enable ............41 Engineering Range ............32 Capsule - Fitting ............11 Equations ................
  • Page 98 …INDEX Tags Display Enable ............75 Page ................75 Target Temperature ............67 Temperature Input Source ..........67 Temperature Units ..........30, 62, 64 Text Enable Printing ............40 Fast Printing ............... 24 Text Messages ..............4 Thermocouple ............30, 86 Time and Date Setting ........
  • Page 99 OPERATOR LEVEL OVERVIEW Inputs A1 to A6  Operating Page 1 Date/Time  Section 2.2 (User Tag) Chart Speed/Remaining Paper Length  System Alarm Acknowledgement  Alarm Acknowledge Real Time Event Acknowledgement Section 2.3  Page Process Alarm Acknowledgement  Basic Operator Pages Load Chart Page Access ...
  • Page 100 CONFIGURATION LEVELS OVERVIEW Basic Level Operating Level Pages Exit Analog Input Configuration  Basic Level Section 5.1 Input Conditioning Configuration  Analog Inputs Scale Adjustment  Process Alarm Configuration  Basic Level Section 5.2 Alarms Alarm Acknowledge Page  Chart Control Configuration ...
  • Page 101 Service and Repair Centre. – Food & Beverage – Manufacturing United Kingdom – Metals and Minerals – Oil, Gas & Petrochemical ABB Limited – Pulp and Paper Tel: +44 (0)1480 475321 Fax: +44 (0)1480 217948 Drives and Motors United States of America •...
  • Page 102 ABB has Sales & Customer Support The Company’s policy is one of continuous product improvement and the right is reserved to modify the expertise in over 100 countries worldwide information contained herein without notice. www.abb.com Printed in UK (05.08) © ABB 2008 ＡＢＢ记录纸记录笔打印头供应商：广州绿图控仪器仪表有限公司...

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