ABB SpiritIT Flow-X Instruction Manual
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ABB SpiritIT Flow-X Instruction Manual

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A B B M E A S U R E M E N T & A N A LY T I C S | I N S T R U C T I O N M A N U A L
Spirit
IT
Flow-X
High accuracy flow computers
—
Introduction
Flow-X/P with
Flow-X/M module
Welcome to the exciting world of Spirit
This manual is the installation manual for all Spirit
Flow-X models.
There are three reference manuals:
• Volume I – This Installation manual, with the
installation instructions.
• Volume II – The Operation and Configuration
manual. This manual consists of a general part
and one of the following application-specific
parts:
– IIA - Operation and configuration
– IIB - Gas Metric application
– IIC - Liquid Metric application
– IID - Gas US customary units application
– IIE - Liquid US customary units application
• Volume III - The manuals for solutions that
exceed our standard applications. This volume
consists of 1 part:
– IIIB - Function referencere
Mechanical installation,
electrical installation and
connection diagrams
Measurement made easy
For more information
IT
Flow-X!
All publications of Spirit
free download from:
IT
Spirit
IT
Flow-X instruction manual
Spirit
IT
Flow-X configuration manual
Spirit
IT
Flow-X
gas metric application manual
Spirit
IT
Flow-X
liquid metric application manual
Spirit
IT
Flow-X
gas USC application manual
Spirit
IT
Flow-X
liquid USC application manual
IT
Spirit
Flow-X
function reference manual
IT
Flow-X are available for
Search for:
IM/FlowX-EN
CM/FlowX-EN
CM/FlowX/GM-EN
CM/FlowX/LM-EN
CM/FlowX/GU-EN
CM/FlowX/LU-EN
CM/FlowX/RF-EN

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Summary of Contents for ABB SpiritIT Flow-X

  • Page 1 — A B B M E A S U R E M E N T & A N A LY T I C S | I N S T R U C T I O N M A N U A L Spirit Flow-X High accuracy flow computers...

  • Page 2: Table Of Contents

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Contents Manual introduction ..........

  • Page 3: Manual Introduction

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Manual introduction Purpose of this manual Document conventions...

  • Page 4: Abbreviations

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Abbreviations Throughout this document the following abbreviations are used: Analog to Digital converter...

  • Page 5: Terms And Definitions

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Terms and definitions Throughout this manual the following additional terms and definitions are used: Asynchronous...

  • Page 6: Regulatory Compliance

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Regulatory compliance EU Directives ...

  • Page 7: The Spirit It Flow-X Products

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N The Spirit Flow-X products Introduction...

  • Page 8: Multi-Module Mode

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Flow-X/C This is a Compact panel mounted flow computer with one integrated Flow-X/M module with a 7”...

  • Page 9: Break-Out Board

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Tamper switch The Flow-X/C flow computer as well as each Flow-X/M module have a mechanical tamper switch to prevent changing of the...

  • Page 10: Maintenance And Cleaning Instructions

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Maintenance and cleaning instructions any volatile substance to clean the screen or body.

  • Page 11: Recycling Information In Accordance With The Weee

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Recycling information in accordance with Model Product...

  • Page 12: Getting Started

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Getting started This chapter provides a short overview of considerations to be Station functionality (calculating station totals and / or handling...

  • Page 13: Cabinet Space

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Cabinet space Cabinet space may be at a premium, especially offshore.

  • Page 14: Mechanical Installation

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Mechanical installation Introduction 2 Ethernet RJ-45 connections.

  • Page 15: Flow-X/C Installation Example Instructions

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N The Flow-X/C Bracket can be fixed to any construction, but for an easy installation three installation cases will be described later in this chapter.
  • Page 16 S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Bracket to Rittal Component Shelf (bottom mounting) Shelf - Door Installation The other two solutions, we provide, are based on the Rittal...

  • Page 17: Flow-X/R

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Flow-X/R Flow-X/K The rack version Flow-X/R requires 8 height units in a 19”...

  • Page 18: Electrical Installation

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Electrical installation Introduction The 39-pin D-sub connectors are the serial ports of the Display...

  • Page 19: Enclosure Connector Details

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N The Flow-X/P and /S flow computers use an 8-pin terminal block for connecting one or two external 24 Vdc power supplies, while the Flow-X/R, /C and /K use a 4-pin terminal block.
  • Page 20 S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N CONNECTOR A X/P v1 COM 1 / X/P v1 COM 2 /...

  • Page 21: Break-Out Board Connection Details

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Ethernet Function PRT_SIG +...

  • Page 22: Connection Diagrams

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Connection diagrams DIO Relays Each DIO has the option to split the field and flow computer...
  • Page 23 S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Digital inputs Caution When connected to a device that resides in a hazardous...
  • Page 24 S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Pulse inputs Each digital channel can be configured as a time period input, When connected to a device that resides in a hazardous...
  • Page 25 S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Analog signals Analog inputs (external)
  • Page 26 S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N differential between the analog input terminal and common 24V out analog input ground is measured.

  • Page 27: Honeywell Enraf Calibron Small Volume Prover

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Honeywell Enraf Calibron small volume prover MTL Barrier...

  • Page 28: Proving Signals

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Proving signals Tx/Rx+ The connection of the prover signals depends on the Spirit...
  • Page 29 S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Master meter pulses Master meter proving based on totals ...

  • Page 30: Earth Ground Connection

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Remote prover IO Earth ground connection Ball prover / Compact prover...
  • Page 31 S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Figure 6-41 Flow-X/C earth ground connection Figure 6-42 Flow-X/R earth ground connection Figure 6-43 Flow-X/K earth ground connection...

  • Page 32: Operator Panels

     WinCE5 / ARM  WinCE6 / x86 A single touch panel can be used for multiple flow computers providing a cost-effective user interface. ABB Spirit supplies a 7” or 10” touch panel PC version for installation in a cabinet. Figure 7-4 Spirit Flow-X web interface Figure 7-2 7”...

  • Page 33: Graphical User Interface Layout

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Graphical User Interface Layout All the Spirit Flow-X Graphical User Interfaces have the...

  • Page 34: Software

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Software Introduction Configuration of the Spirit...

  • Page 35: Software Installation

    If a version of 1.7.x or earlier was installed then the user will have to confirm this. After installation, you will need to get a license from ABB Spirit based on the unique Machine ID that your computer will provide, in order to use the configuration software.

  • Page 36: Technical Specifications

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Technical specifications General Version 1 Hardware...
  • Page 37 S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Signal V1 Nr V2 Nr...
  • Page 38  Daniel  Cameron  Elster-Instromet  GE  FMC  Krohne  Any Modbus-supporting Ultrasonic meter Coriolis flow meters  ABB CoriolisMaster  MicroMotion  Endress + Hauser Any Modbus-supporting Coriolis meter Gas chromatographs  ABB  Daniel  Instromet ...

  • Page 39: Power Consumption

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Power consumption Enclosure Weight in kg...

  • Page 40: Drawings

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Drawings All sizes are in mm.

  • Page 41: Flow-X/P Panel Version 1 Mounting Bracket

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Flow-X/P Panel version 1 mounting bracket Figure 10-4 Flow-X/P Bracket Front side dimensions Figure 10-5 Flow-X/P Bracket Back view dimensions...

  • Page 42: Flow-X/P Panel Version 2 Mounted Enclosure

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Flow-X/P Panel version 2 mounted enclosure Figure 10-6 Flow-X/P version 2 Front view dimensions Figure 10-7 Flow-X/P version 2 right side view dimensions...

  • Page 43: Flow-X/P Panel Version 2 Mounting Bracket

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Flow-X/P Panel version 2 mounting bracket Figure 10-10 Flow-X/P version 2 bracket front view Figure 10-11 Flow-X/P version 2 bracket right side view...

  • Page 44: Flow-X/C Compact Panel Mount Enclosure

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Flow-X/C Compact panel mount enclosure Figure 10-13 Flow-X/C Front view dimensions Figure 10-14 Flow-X/C rear view...

  • Page 45: Flow-X/C Installation Guides

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Figure 10-17 Flow-X/C position &...
  • Page 46 S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Figure 10-19 Blanking plate 19 inch installation, Front, horizontal Flow-X/C Figure 10-20 Blanking plate 19 inch installation with shelf, vertical Flow-X/C...
  • Page 47 S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Figure 10-21 Blanking plate 19 inch installation with shelf, horizontal Flow-X/C Figure 10-22 Cut out Door - Front installation, vertical Flow-X/C...

  • Page 48: Flow-X/R Rack Mount Enclosure

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Figure 10-23 Cut out Door - Front installation, horizontal Flow-X/C Flow-X/R Rack mount enclosure Figure 10-24 Flow-X/R Side view dimensions...

  • Page 49: Flow-X/S Single Module Enclosure

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Flow-X/S Single module enclosure Figure 10-26 Flow-X/S horizontally dimensions Figure 10-27 Flow-X/S vertically dimensions...

  • Page 50: Flow-X/K Enclosure

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Figure 10-29 Flow-X/S Wall mount dimensions Figure 10-30 Flow-X/S Wall mounted side view dimensions Flow-X/K enclosure...

  • Page 51: Flow-X/B Breakout Board

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Figure 10-33 Flow-X/K wall mounted side view dimensions Figure 10-34 Flow-X/K wall mounted dimensions Flow-X/B breakout board...

  • Page 52: 7" Touch Panel Pc

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N 7”...

  • Page 53: Configuration Sheet

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Configuration sheet From our website you can download an Excel workbook that helps you to configure your flow computer.

  • Page 54: O Diagnostics And Calibration

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N I/O Diagnostics and calibration This chapter describes the diagnostics and calibration features Analog...

  • Page 55: Pt100 Input Calibration

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N 2 Select the analog input (1-6) to be calibrated.

  • Page 56: Revisions

    S P I R I T F L O W - X I N S T R U C T I O N M A N U A L | I M / F L O W X - E N Revisions...
  • Page 57  Updated the supported Windows and Excel versions. Revision B Date November 2017  Flow X/C related changes.  Supported baudrate range for Serial communication is updated.  Update to new ABB lay-out.  Document code: IM/FlowX-EN.  Reintroduce revisions chapter. Revision C Date March 2018 ...
  • Page 58 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB AG does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

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