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Cascades™
I1500
Wood Insert
Owners & Installation Manual
www.regency-fire.com
French Manual: https://bit.ly/2ykr3O7
Manuel en Français: https://bit.ly/2ykr3O7
Tested by:
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
0219WN025S
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
919-715f
05.21.21

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Summary of Contents for Regency Fireplace Products Cascades I1500

  • Page 1 Cascades™ I1500 Wood Insert Owners & Installation Manual www.regency-fire.com French Manual: https://bit.ly/2ykr3O7 Manuel en Français: https://bit.ly/2ykr3O7 Tested by: Installer: Please complete the details on the back cover and leave this manual with the homeowner. Homeowner: Please keep these instructions for future reference. 0219WN025S FPI FIREPLACE PRODUCTS INTERNATIONAL LTD.
  • Page 2 Thank you for purchasing a REGENCY FIREPLACE PRODUCT. The pride of workmanship that goes into each of our products will give you years of trouble-free enjoyment. Should you have any questions about your product that are not covered in this manual, please contact the REGENCY DEALER in your area. “This wood heater has a manufacturer set minimum low burn rate that must not be altered.
  • Page 3: Table Of Contents

    table of contents Operating Instructions Copy of the Safety Label for I1500 ..........4 Seasoned Wood ............23 Dimensions Bypass Operating Handle/Monitor .......23 Operating Instructions ..........24 with Standard Flue Adaptor ....5 Unit Dimensions Draft Control ..............24 with Offset Flue Adaptor .......6 Unit Dimensions First Fire ..............24 Installation Fan Operation ..............25...
  • Page 4: Copy Of The Safety Label For I1500

    safety decal (Duplicate Serial #) Copy of the I1500 Safety Decal DO NOT REMOVE THIS LABEL / NE PAS ENLEVER CETTE ÉTIQUETTE LISTED FACTORY BUILT FIREPLACE INSERT CERTIFIED FOR USE IN CANADA AND U.S.A. MODEL: I1500 TESTED TO: 0219WN025S ULC S628-M93 / UL 1482-2011 (R2015) REPORT NO. This is a copy of the label that accompanies each U.S.
  • Page 5: Unit Dimensions With Standard Flue Adaptor

    dimensions With Standard Flue Adaptor 6" (152mm) Diameter STANDARD FLUE ADAPTOR *1-1/2" (38mm) *Measurement from back of faceplate to fuel door opening Regency Inserts are designed to use either a 5.5" (140mm) or 6" (152mm) flue. I1500 Regency Wood Insert...
  • Page 6: Unit Dimensions With Offset Flue Adaptor

    dimensions With Offset Flue Adaptor 6" (152mm) Diameter OFFSET FLUE ADAPTOR *1-1/2" (38mm) *Measurement from back of faceplate to fuel door opening Regency Inserts are designed to use either a 5.5" (140mm) or 6" (152mm) flue. I1500 Regency Wood Insert...
  • Page 7: Installation

    installation Masonry and Factory Built Fireplace Clearances The minimum required clearances to combustible materials when installed into a masonry or factory built fireplace are listed below. Unit Adjacent Mantel ** Side Minimum Minimum To Top of Unit Side Wall (to Top of Facing Facing Hearth...
  • Page 8: Installation Into A Masonry Fireplace

    installation Chimney Specifications Draft is the force which moves air from the appliance Installation Into a Masonry up through the chimney. The amount of draft in your Fireplace chimney depends on the length of the chimney, local Before installing, check and clean your chimney geography, nearby obstructions and other factors.
  • Page 9: Installation Into A Factory Built Fireplace

    installation Installation Into a Factory 1. When installed in a factory built fireplace, a WARNING full stainless steel rigid or flexible flue liner is Built Fireplace mandatory, for both safety and performance Fire Risk. purposes. When a flue or liner is in use, the When lining air-cooled factory-built Regency inserts are constructed with the highest insert is able to breathe better by allowing a...
  • Page 10: Installing Your Insert

    WARNING: Cancer and Reproductive Harm www.P65Warnings.ca.gov installation 919-874 Part # - 919-874 FLUE ADAPTOR INSTALLATION Description: Prop. 65 Short form label Date: May 30/18 Installing Your Insert Colour: Black font on white INSTALLING YOUR INSERT 6. Slide the unit back until the flue adaptor is slightly Size: 5"W x 0.7"H engaged.
  • Page 11: Bypass Rod/Retaining Clip Installation

    installation Bypass Rod/Retaining Clip Installation 1. Slide bypass rod into opening on front face as shown below. Note : The opening will be located directly above the door. Once bypass is slid all the way back into flue adaptor, secure with retaining clip as shown below.
  • Page 12: Baffle/Catalyst Installation

    installation Baffle/Catalyst Installation 6. Install catalyst and square support installed in previous step into the flue Note: unit in images may not be identical to the I1500—they depict the process. collar assembly as shown below. 1. Open the door. 2. Remove the front secondary air tube with pliers & hammer (hammer not shown) as shown below.
  • Page 13 installation Baffle side pieces 11. Reinstall air tube removed in step 2. Use pliers and a hammer to lock air tube back into place. Note: Ensure the key on the air tube lines up with the notch on the side air channel. 12.
  • Page 14: Faceplate, Trim & Optional Bottom Faceplate & Fan Support Installation

    I1150/I1500 WARNING: Cancer and Reproductive Harm installation www.P65Warnings.ca.gov 919-874 Part # - 919-874 Description: Prop. 65 Short form label Faceplate, Trim & Optional Date: May 30/18 FACEPLATE, TRIM, FAN & OPTIONAL Colour: Black font on white Bottom Faceplate & Fan Support Installation Size: 5"W x 0.7"H BOTTOM FACEPLATE &...
  • Page 15 I1150/I1500 installation Regular/Oversize Faceplate Installation: Optional Regular/Oversize Bottom Faceplate Installation: 1) Thread the black 1/4" x 3/4" long hex bolts into the faceplate mounting bracket as shown in Diagram 1, leaving them approximately 1/4" out. 2) Fasten the faceplate mounting bracket to the side of the insert using 4) Position the assembled faceplate side and top to the insert.
  • Page 16 I1150/I1500 installation Regular/Oversize Faceplate Trim Installation: 11) Mount the completed faceplate / trim assembly to the insert. Ensure to align the side faceplate slots with the hex bolts in the mounting (Black Trim included with Regular/Oversize Faceplate brackets and tighten to secure in place. Secure the Regency logo or Bottom Faceplate) plate to the bottom of the faceplate.
  • Page 17 I1150/I1500 installation 18) Secure the bottom faceplate to the 3-sided faceplate using the 4 14) Cut the bottom edge of the fan support and bottom faceplate (using supplied bolts/washers. a metal cutting blade) to the length measured in step 13. 19) Discard both side trims that were included with the regular/oversize 15) Remove the fan assembly from the ash lip of the insert and position faceplate and replace with the new extended trims supplied with the...
  • Page 18: Fan/Blower

    installation Fan / Blower The fan should only be installed once the unit is in place in order to prevent any damage to the fan. Installer: Please record unit serial number here before installing blower. Serial No.______________________________ I1500 Fan assembly for use only with the room heater marked to indicate such use. FAN INSTALLATION FAN OPERATION (120V FAN)
  • Page 19: Brick Installation

    installation Brick Installation Firebrick is included to extend the life of your stove and radiate heat more evenly. Check to see that all firebricks are in their correct positions and have not become misaligned during shipping. Install all firebricks (if bricks were removed at install) per the diagram below and place in their correct positions. Do not use a grate.
  • Page 20: Glass Replacement

    installation Glass Replacement Your Regency stove is supplied with 5 mm Neoceram ceramic glass that will withstand the highest heat that your unit will produce. In the event that you break your glass by impact, purchase your replacement from an authorized Regency dealer only.
  • Page 21: Wood Door & Handle Assembly

    WOOD STOVES & INSERTS installation Wood Door & Handle Assembly WOOD DOOR & HANDLE ASSEMBLY Place the door onto the hinges and then place the door handle through the opening on the door, as shown in In preparation of installing the door handle, the nuts, Diagram 2.
  • Page 22: Stainless Steel Smoke Deflector Installation

    installation Stainless Steel Smoke Deflector Installation The stainless smoke deflector is located in the upper front area of the firebox. The deflector is held in place with 2 bolts Prior to the first fire, ensure deflector is seated properly and secured with 2 hand tightened bolts which are accessible from behind the smoke deflector. Smoke Deflector Smoke deflector is installed through the door opening in location shown in diagram...
  • Page 23: Operating Instructions

    operating instructions Bypass Operating Seasoned Wood Handle/Monitor Whether you burn wood in a fireplace, stove or insert, good quality firewood is the key to convenience, The I1500 is supplied with an air and bypass efficiency and safety. Wet wood and pieces that are not the right size and shape for your wood burner operating handle.
  • Page 24: Operating Instructions

    operating instructions High Fire: Air control to far left. Operating First Fire Low Fire: Air control to far right. Instructions When your installation is completed and inspected 8. IMPORTANT: The temperature in the wood you are ready for your first fire. insert and the gases entering the combustor must reach between 500 0 F - 700 0 F for catalytic With your unit now correctly installed and safety...
  • Page 25: Fan Operation

    operating instructions 15. The controls of your unit or the air supply pas- Safety Guidelines sages should not be altered to increase firing 16. Do not store any fuel closer than 2 feet from and Warnings for any reason. your unit. Do not place wood, paper, furniture, drapes or other combustibles near the appli- CAUTION: DO NOT USE CHEMICALS FORFLU- 16.
  • Page 26: Maintenance

    maintenance DO NOT BURN: CAUTION: DO NOT BURN GARBAGE • Treated wood OR FLAMMABLE LIQUIDS SUCH AS • Coal GASOLINE, NAPTHA OR ENGINE • Garbage OIL. SOME FUELS COULD GENER- • Cardboard • Solvents ATE CARBON MONOXIDE AND ARE • Colored Paper VERY DANGEROUS.
  • Page 27: Maintenance

    maintenance Maintenance 4) A small hot fire is preferable to a large smoul- dering one that can deposit creosote within the system. It is very important to carefully maintain your fire- 5) The chimney and chimney connector should be place stove, including burning seasoned wood and inspected at least once every two months during maintaining a clean stove and chimney system.
  • Page 28: Catalytic Combustor Part #075-531

    maintenance Catalytic Combustor Part #075-531 ACHIEVING AND MAINTAINING CATALYST LIGHT-OFF: ACHIEVING PROPER DRAFT: Draft is the force which moves air from the The temperature in the stove and the gases entering the combustor must appliance up through the chimney. The amount of draft in your chimney be raised to between 500F to 700F for catalytic activity to be initiated.
  • Page 29: Combustor Assembly Removal/Replacement

    maintenance Combustor Assembly 6. Remove the center baffle. Removal/Replacement Note: unit in images may not be identical to the I1500—they depict the process. The catalytic thermometer on top of the stove should read in the active zone after the stove has been in operation for several hours. If the thermometer's indicator needle does not stay in the active zone, even with a hot fire, over a period of regular use, the catalyst may need to be cleaned.
  • Page 30: Secondary Air Tube Removal/Installation

    maintenance NOTE: Replacement combustors can be retrieved from Applied Ceramics 5. To reinstall or replace, first slide left side of tube into hole on left side air or Contact your local Regency Dealer. See warranty information at channel. Align tab on right side air channel with notch on right hand end of the back of this manual for details.
  • Page 31: Bypass Rod Removal/Replacement

    installation Bypass Rod BYPASS ROD REMOVAL / Removal/Replacement INSTALLATION 1. Remove locking clip from the front face of the Catalyst assembly by sliding up and out. Insert Rod into Horizontal Opening Diagram 3 Diagram 6 Install square support and catalyst into cartridge Insert Rod into Cartridge Diagram 1...
  • Page 32: Annual Maintenance

    maintenance Annual Maintenance Completely clean out entire unit Annually Inspect air tube, Catalytic Combustor and bricks Replace any damaged parts. Adjust door catch assembly If unable to obtain a tight seal on the door - replace door gasket seal. Readjust door catch after new gasket installed. Inspect condition and seal of: Glass Gasket Door Gasket...
  • Page 33: Parts

    parts list Main Assembly Part # Description 172-932 Flue Adapter Standard 172-936 Flue Adapter Offset 075-955 Baffle Set Complete 033-953 Air Tubes (Each) 172-917 Fan Kit Complete 910-330 Fan Speed Controller 910-586 Fan Control Knob 911-221/P Replacement Fan Motor 910-142 Fan Thermodisc 021-973 Handle Assembly Complete...
  • Page 34 parts list Main Assembly See Catalyst Assembly in Manual under Parts List 34 | I1500 Regency Wood Insert...
  • Page 35: Brick Panels

    parts list Brick Panels 075-960 I1500 Brick Kit Complete Fire bricks Size 4-1/4" x 7" 4-1/2" x 7" 9" x 4-1/2" 9" x 2" 3-1/2" x 4-1/2" 4-1/4" x 8" 3-1/2" x 2-1/4" RD-14287 3.500 x2.2500 BRICK RD-14286 4.250 x 8.000 x 30 DEG BRICK 802-147 3.500 x 4.500 BRICK 802-152...
  • Page 36: Catalytic Combustor Assembly

    parts list Catalytic Combustor Assembly Part # Description 075-101 Catalyst slide 075-102 Gasket bracket 075-104 Long shield bracket 936-236 Rope gasket 1/2" diameter 075-043 Rod lock 075-531 5.83 diameter combustor assembly 075-044 Cat cradle 075-105 Offset flame shield 075-103 Rod clip lock 36 | I1500 Regency Wood Insert...
  • Page 37: Faceplates

    parts list Faceplates Part # Description 58) 172-920 Faceplate & Trim Set - Regular - Black 60) * Faceplate Right Side Regular / Oversize 61) * Faceplate Left Side Regular / Oversize 58) 172-922 Faceplate & Trim Set - Oversize - Black 62) * Faceplate Top Regular / Oversize 59) 171-928...
  • Page 38: Warranty

    warranty Limited Lifetime Warranty FPI Fireplace Products International Ltd. (for Canadian customers) and Fireplace Products U.S., Inc. (for U.S. customers) (collectively referred to herein as “FPI”) extends this Limited Lifetime Warranty to the original purchaser of this appliance provided the product remains in the original place of installation. The items covered by this limited warranty and the period of such coverage is set forth in the table below.
  • Page 39 warranty All warranty claims must be submitted by the dealer servicing the claim, including a copy of the Bill of Sale (proof of purchase by you). All claims must be complete and provide full details as requested by FPI to receive consideration for evaluation. Incomplete claims may be rejected.
  • Page 40 warranty Limitations of Liability: The original purchaser’s exclusive remedy under this warranty, and FPI’s sole obligation under this warranty, express or implied, in contract or in tort, shall be limited to replacement, repair, or refund, as outlined above. IN NO EVENT WILL FPI BE LIABLE UNDER THIS WARRANTY FOR ANY INCIDENTAL OR CONSEQUENTIAL COMMERCIAL DAMAGES OR DAMAGES TO PROPERTY.
  • Page 41 warranty Product Registration and Customer Support: Thank you for choosing a Regency Fireplace. Regency strives to be a world leader in the design, manufacture, and marketing of hearth products. To provide the best support for your product, we request that you complete a product registration form found on our Web Site under Customer Care within ninety (90) days of purchase.
  • Page 43: Catalytic Combustor Warranty Coverage

    NO LABOR WILL APPLY. All warranty claims must be sent to: Regency Fireplace Products By Authorized Regency Dealer * Prices subject to change.
  • Page 44 notes 44 | I1500 Regency Wood Insert...
  • Page 45 notes I1500 Regency Wood Insert...
  • Page 46 notes 46 | I1500 Regency Wood Insert...
  • Page 47 I1500 Regency Wood Insert...
  • Page 48 Installer: Please complete the following information Dealer Name & Address: ______________________________________________ ___________________________________________________________________ Installer: ___________________________________________________________ Phone #: ___________________________________________________________ Date Installed: ______________________________________________________ Serial #: ____________________________________________________________ Printed in Canada Regency is a trademark of FPI Fireplace Products International Ltd. © Copyright 2021, FPI Fireplace Products International Ltd. All rights reserved.

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