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Summary of Contents for Blue-White C3 Series
- Page 1 ® CHEM-FEED Diaphragm Metering Pump Series C3...
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Page 2: Table Of Contents
Page 2 ® CHEM-FEED C3 Introduction Available Models Specifications Materials of Construction Features Agency Listings Installation Mounting Location Dimensions Installing Injection Fitting and Strainer Power Connections C3F Wiring Terminal and I/O Schematics C3V Wiring Terminal and I/O Schematics How to Operate CHEM-FEED - Control Pad Mode Descriptions Mode 0 - Set Remote Start/Stop Mode 0 - Set DFD Sensitivity... - Page 3 ® Page 3 CHEM-FEED C3 PLEASE READ ENTIRE INSTRUCTION MANUAL PRIOR TO INSTALLATION AND USE. +1 (714) 893 - 8529 sales@blue-white.com customerservice@blue-white.com 5300 Business Drive Huntington Beach, CA 92649...
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Page 4: Introduction
Page 4 ® CHEM-FEED C3 Introduction Congratulations on purchasing CHEM-FEED® variable speed Diaphragm Metering Pump. A diaphragm pump is a type of positive displacement pump used for pumping a variety of fluids. Your CHEM-FEED® pump is pre-configured for diaphragm, pump head and fittings that shipped with your metering pump. -
Page 5: Specifications
Page 5 ® CHEM-FEED C3 Specifications Maximum Working Pressure 175 psig (12 bar) Maximum Fluid Temperature 130 °F (54 °C) Maximum Ambient Temperature 14 °F to 110 °F (-10 °C to 46 °C ) Maximum Viscosity 1,000 Centipoise Maximum Suction Lift 15 ft. -
Page 6: Materials Of Construction
Page 6 ® CHEM-FEED C3 Materials of construction Non-wetted Components: Wetted Components: Enclosure: 413 Aluminum (Polyester powder coated) Pump Head: PVDF Pump Head Assembly: Pump Head: Adapter Fittings: PVDF PVDF Cover Screws: 300 Series stainless steel Valve Cartridges: PVDF DFD System Sensor pins: Valve Balls: Ceramic (optional EP) Hastelloy C-276 Power Cord:... -
Page 7: Features
CNC precision machined cam and piston for optimum efficiency, unparalleled accuracy, and linearity. Heavy duty PVDF pump head and valves are standard. Compatible with Blue-White’s output Flow Verification Sensor (FVS) system. Agency Listings This pump is ETL listed to conforms to the following: UL Standard 778 as a motor operated water pump CSA Standard C22.2 as process control equipment... -
Page 8: Installation
Page 8 ® CHEM-FEED C3 Installation CAUTION Risk of chemical overdose. Be certain pump does not overdose chemical during backwash and periods of no flow in circulation system. CAUTION Always wear protective clothing, face shield, safety glasses and gloves when working on or near your metering pump. -
Page 9: Installing Injection Fitting And Strainer
Page 9 ® CHEM-FEED C3 Installing Injection Fitting and Strainer CAUTION Proper eye and skin protection must be worn when installing and servicing pump. CAUTION This Pump Has Been Evaluated for Use with Water Only. ½” (1.3cm) I.D. Wetted Connection Models; Injection Fitting and Strainer Discharge Injection Fitting / Check Valve) Suction Strainer Pipe... -
Page 10: Power Connections
Page 10 ® CHEM-FEED C3 Power Connections WARNING Risk of electric shock – cord connected models are supplied with a grounding conductor and grounding-type attachment plug. To reduce risk of electric shock, be certain that it is connected only to a properly grounded, grounding-type receptacle. WARNING Electrical connections and grounding (earthing) must conform to local wiring codes. -
Page 11: C3F Wiring Terminal And I/O Schematics
14 - 30 AWG FUNCTION BLOCK DIAGRAM TERM PIN # RATING ELECTRICAL SP. INPUT: (+) POSITIVE PWR (+) RED (+) FVS SYSTEM BLUE-WHITE SIGNAL (FLOW VERIFICATION FVS SENSOR BARE SIGNAL GND (-) SENSOR) FV SENSOR ONLY BLACK (-) (-) NEGATIVE INPUT:... -
Page 12: C3V Wiring Terminal And I/O Schematics
GND (-) FREQUENCY, AC SOURCE SINE WAVE, TTL, PULSE CMOS (+) POSITIVE INPUT: (+) POSITIVE PWR (+) RED (+) FVS SYSTEM BLUE-WHITE SIGNAL (FLOW VERIFICATION FVS SENSOR BARE SIGNAL GND (-) SENSOR) FV SENSOR ONLY BLACK (-) (-) NEGATIVE INPUT:... -
Page 13: How To Operate Chem-Feed - Control Pad
Page 13 ® CHEM-FEED C3 ® How to Operate CHEM-FEED C3 - Control Pad ® Press and release To select Run Mode Mode 1: Manual Mode 2: 4-20mA input Mode 3: Frequency input Mode 4: Pulse / Batch Press and Hold To configure selected Mode Mode 0: Setup Mode 1: Manual... -
Page 14: Mode Descriptions
Page 14 ® CHEM-FEED C3 Mode Descriptions Mode 0 - Setup Mode 0 Press and Hold to configure: Remote Start / Stop Ÿ DFD (Diaphragm Failure Detection) sensitivity Ÿ FVS (Flow Verification Sensor) time delay - requires sensor Ÿ 4-20 mA output, available on certain models Ÿ... -
Page 15: Mode 0 - Set Remote Start/Stop
Page 15 ® CHEM-FEED C3 Mode 0 - Set Remote Start / Stop Used to remotely start and stop pump using a dry contact closure signal. When activated; CLOSE = START and OPEN = STOP. Set to NO = Remote Start / Stop is disabled Set to Yes = Remote Start / Stop is enabled Can be used with external foot pedal, PLC, contact closure or other similar external devices. -
Page 16: Mode 0 - Set Dfd Sensitivity
Page 16 ® CHEM-FEED C3 Mode 0 - Set DFD Sensitivity CHEM-FEED pump is equipped with a Diaphragm Failure Detection (DFD) system which is designed to stop pump in event diaphragm should rupture and chemical enters pump head. This system is capable of detection presence of a large number of chemicals including Sodium Hypochlorite (chlorine), Hydrochloric (muriatic) Acid, Sodium Hydroxide, and many others. -
Page 17: Mode 0 - Set Fvs (Flow Verification System)
Page 17 ® CHEM-FEED C3 Mode 0 - Set FVS (flow verification system) Flow verification sensor sold separately. Flow verification system is designed to stop pump in an event sensor does not detect flow during pump operation. Indicating an empty chemical tank, clogged injection fitting, loose tubing connection, etc. To allow pump to clear any gasses that may have accumulated over time, an alarm delay time value from 1 to 255 seconds must be programmed. - Page 18 MODE Minimum Maximum PRIME IP66 Blue-White Ind. Made in the USA NEMA 4X Confirm FVS flow range - Flow Verification Sensor (FVS) will only function within its operating range. See chart for available ranges. NOTE: If pump output is less than 30 ml/min, sensor will not detect chemical and a signal will not be sent to pump, resulting in an alarm condition.
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Page 19: Mode 0 - Set 4-20Ma Output (C3V Pump Only)
Page 19 ® CHEM-FEED C3 Mode 0 - Set 4-20mA Output Available on certain models. Sends a configurable 4-20 mA signal, based on pump rotor speed, to an external device. This feature can be used to control other pumps (in sync / proportionally), data logging systems, and other external devices for plant automation. - Page 20 Page 20 ® CHEM-FEED C3 Mode 0 - Set 4-20mA Output - Continued 4-20 mA Icon Step 5 Output signal at minimum speed will now be displayed. To increase value, press and release UP arrow. To decrease value, press and release DOWN arrow. To save value, press and release MODE button.
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Page 21: Mode 1 - Manual Operation
Page 21 ® CHEM-FEED C3 Mode 1 - Manual Operation Used to manually control speed of pump. Use UP and DOWN arrows to adjust speed while pump is running. To select exact run speed, follow steps below. Step 1 Mode 1 Ensure pump is stopped and LCD reads “OFF.”... -
Page 22: Mode 1 - Manual Operation Screen Shots
Page 22 ® CHEM-FEED C3 Mode 1 - Manual Operation Screen Shots Runtime Screen Shot 1 Display motor speed percentage. SPEED Pump Running in Manual Operation 35.0 Runtime Screen Shot 2 Display 4-20mA output (select models only) Press and release MODE button to view mA output value MODE in real-time. -
Page 23: Mode 2 - 4-20Ma Input Operation (C3V Pump Only)
Page 23 ® CHEM-FEED C3 Mode 2 - 4-20mA Input Operation Default Setting Used to remotely control pump with an incoming 4-20 mA signal. Default setting: 4 mA signal = 0.1% motor speed 20 mA signal = 100.0% motor speed 8 10 12 14 16 18 20 Milliamp Output (mA) Signal Step 1... -
Page 24: Mode 2 - 4-20Ma Input Screen Shots
Page 24 ® CHEM-FEED C3 Mode 2 - 4-20mA Input Operation - Continued Step 6 Mode 2 mA value linked to minimum pump speed will now be displayed. To increase value, press and release UP arrow. To decrease value, press and release DOWN arrow. To save value, press and release MODE button. -
Page 25: Mode 3 - Frequency Input (Hz) Operation (C3V Pump Only)
Page 25 ® CHEM-FEED C3 10.0 Mode 3 - Frequency Input (Hz) Operation Used to remotely control pump with an incoming high speed frequency signal. Typically used with flow meters or other external devices. Default Setting Default setting: 0 Frequency (Hz) = 0% motor speed 100% 1000 Frequency (Hz) = 100% motor speed Output... - Page 26 Example #2, Paddlewheel flow meter Paddlewheel Injection Injection Flow Sensor / Meter Point Point S3 Series | Hybrid Ultrasonic Flowmeter NEMA 4X IP 66 Ultrasonic Flow Meter Doppler / ProSeries Transit Time by Blue-White Ind. Industries, Ltd. Discharge Line Discharge Line...
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Page 27: Mode 4 - Pulse Batch (Low Speed Pulse) Operation (C3V Pump Only)
Page 27 ® CHEM-FEED C3 11.0 Mode 4 - Pulse Batch (low speed pulse) Operation Used to remotely control pump with an incoming pulse signal. Can be used with an external foot pedal, a water meter, a PLC, contact closure, or other low speed pulse devices. Default Setting Default setting: 1 Pulse = 100% motor speed for 2.5 seconds 100%... -
Page 28: Mode 4 - Pulse Batch Operation Screen Shots
Page 28 ® CHEM-FEED C3 11.0 Mode 4 - Pulse Batch (low speed pulse) Operation - Continued Step 5 Mode 4 Number of pulses to trigger pump start will be displayed. To increase value, press and release UP arrow. To decrease value, press and release DOWN arrow. To save value, press and release MODE button. -
Page 29: Alarm Relay
MODE Minimum 6. Place suction tubing with Footvalve / Strainer installed back into graduated Maximum PRIME Blue-White Ind. IP66 Made in the USA NEMA 4X cylinder. 7. Run injector for a measured amount of time. A longer testing time will Suction produce more accurate results. -
Page 30: Pump Maintenance
Page 30 ® CHEM-FEED C3 14.0 Pump Maintenance CAUTION Prior to service, pump clean water through pump and suction / discharge line to remove chemical. Always wear protective clothing, face shield, safety glasses and gloves when working on or CAUTION near your metering pump. -
Page 31: Motor Brush Replacement
Page 31 ® CHEM-FEED C3 14.4 Motor Brush Replacement Brushes wear differently on each side of motor. It is recommended to replace both brushes at the same time. Top Cover Brush Brush Cap (2) Replacement Brush Kit P/N: C2 72000-414 Extra set of brushes Bottom... -
Page 32: Output Versus Pressure
Page 32 ® CHEM-FEED C3 15.0 Output Versus Pressure Micro Diaphragm, Max 150 PSIg / 10.3 bar Feed Rate LPH PSIg (Bar) Model: C2x2x5 11.4 15.1 18.9 175 (12.0) 166 RPM 150 (10.3) Small Diaphragm .040” Offset 125 (8.6) 100 (6.8) 75 (5.2) 50 (3.4) 25 (1.7) -
Page 33: Dfd (Diaphragm Failure Detection)
Inlet (suction) DFD Sensors Diaphragm Typical Installation Discharge Tubing Injection / Check Valve CHEM-FEED C2V | Diaphragm Metering Pump Program MODE Minimum CHEM-FEED Maximum PRIME Blue-White Ind. IP66 Made in the USA NEMA 4X Suction Tubing Chemical Tank Foot Valve... -
Page 34: Replacement Parts List
Page 34 ® CHEM-FEED C3 17.0 Replacement Parts List 17.1 C3 Exploded View 76001-361 SUCTION TUBE 8 FOOT (not included with all models) 71000-579 INJ .5 BARB 71000-577 INJ .5 M/NPT... -
Page 35: C3 Parts List
Page 35 ® CHEM-FEED C3 17.2 C3 Replacement Parts Qty. Qty. Item Model No. Product Name Item Model No. Product Name Req. Req. 90011-081 SCREW 6-32 X .5 90001-173 P/HEAD LG. SPACER 90001-170 COVER P/H C2 90001-172 P/HEAD SM. SPACER 90001-171 COVER P/H NO LOGO 90003-561... - Page 36 Page 36 ® CHEM-FEED C3 PAGE INTENTIONALLY LEFT BLANK...
- Page 37 Page 37 ® CHEM-FEED C3 PAGE INTENTIONALLY LEFT BLANK...
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Page 38: Warranty
The warranty status is determined by the pump's serial label and the sales invoice or receipt. The serial label must be on the pump and be legible. The warranty status of the pump will be verified by Blue-White or a factory authorized service center. -
Page 39: Product Matrix
Page 39 ® CHEM-FEED C3 Model Number Model Number Diaphragm metering pump Series Single manual output control (manual/local control only) Multiple automatic input output control and alarm modes (remote control) Input Voltage 115V / 60Hz, power cord NEMA 5/15 plug (US) 240V / 50HZ, power cord AS 3112 plug (AU/New Zealand) 230V / 60Hz, power cord NEMA 6/15 plug (US) 230V / 50HZ, power cord BS 1363 plug (UK) - Page 40 The WEEE marking applies only to countries within the European Union (EU) and Norway. Appliances are labeled in accordance with European Directive 2002/96/EC. Contact your local waste recovery agency for a Designated Collection Facility in your area. www.blue-white.com customerservice@blue-white.com P.N. 80000-620...
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