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Summary of Contents for Blue-White FLEXFLO A-100NV
- Page 1 ® MODEL A-100NV Variable Speed Peristaltic Injector Pump Operating Manual 5300 Business Drive Huntington Beach, CA 92649 Phone: 714-893-8529 FAX: 714-894-9492 E mail: sales@blue-white.com or customerservice@blue-white.com Website: www.blue-white.com...
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Page 2: Table Of Contents
A-100NV Page 2 TABLE OF CONTENTS 1..Introduction..................2 2..Specifications ..................3 3..Features ..................3 4..Unpacking ..................3 5..Installation..................4 5.1..Mounting location ..............4 5.2..Input power connections ............5 5.3..External Input signal connections ..........6 5.4..How to install the tubing and fittings.........8 6..How to operate the A-100N ............9 6.1..Description of Pump Output Adjustment Controls ....9 6.2..Mode 1 - Manually Adjusting the output........10 6.3..Mode 2 - 4-20 mA input............10 6.4..Mode 3 - 0-10 VDC input ............12... -
Page 3: Specifications
A-100NV Page 3 2.0 Specifications 100 psig / 6.9 bar (most models) Maximum Working Pressure Maximum Fluid Temperature 130 F / 54 C 14 to 110 F / -10 to 43 C Ambient Temperature Range Continuous Duty Cycle Adjustment Range 5-100% of speed 50% by volume Maximum Solids... -
Page 4: Installation
A-100NV Page 4 5.0 Installation CAUTION: Proper eye and skin protection must be worn when installing and servicing the pump. Note: All diagrams are strictly for guideline purposes only. Always consult an expert before installing the pump into specialized systems. The pump should be serviced by qualified persons only. -
Page 5: Input Power Connections
A-100NV Page 5 TYPICAL INSTALLATION Injection / Check valve with 1/4” and 1/2” male pipe threads. Mount in upward position Discharge to prevent trapped gasses Tube in the injection fitting. Wall or shelf mount VARIABLE SPEED PUMP MODE PROGRAM % SPEED 1000 STAND-BY PRIME... -
Page 6: External Input Signal Connections
A-100NV Page 6 5.3 External Input Signal Connections The pump will accept any one of three different types of external input signals; 4-20 mA , 0-10 VDC, or pulse frequency (500 Hz maximum). The 4-20mA and 0-10 VDC loops must be powered. Two types of frequency inputs, AC sine waves (magnetic coils type outputs) and Digital Square waves (Hall Effect signals, contact closures), are acceptable. - Page 7 A-100NV Page 7 OPEN COLLECTOR MOTOR ON OUTPUT SCHEMATICS OUTPUT SCHEMATIC TYPICAL EXAMPLE (+) 6 to 30 Vdc Relay 2K ohm resistor typical 50mA max coil 2K ohm (+) Vdc (+) 24Vdc LOAD 50mA (-) Vdc (-) 24Vdc (-) DC Ground BROWN BLACK A-100N...
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Page 8: How To Install The Tubing And Fittings
A-100NV Page 8 5.4 How To Install the Tubing and Fittings CAUTION: Proper eye and skin protection must be worn when installing and servicing the pump. ! Inlet Tubing - Locate the inlet fitting of the Pump Tube. Remove the tube nut. -
Page 9: How To Operate The A-100N
A-100NV Page 9 6.0 How To Operate The A-100NV 6.1 Description of Pump Output VARIABLE SPEED PUMP Adjustment Controls - Open the control MODE PROGRAM % SPEED STAND-BY 1000 panel door by sliding the upper and lower slide PRIME MINIMUM clamps to the left. -
Page 10: Mode 1 - Manually Adjusting The Output
A-100NV Page 10 6.2 OPERATING MODE 1 - Output adjusted manually - In this mode, the pump’s motor speed is adjusted manually using the front panel touch pad. The motor speed can be adjusted from 5-100%. To adjust the speed: RUN MODE 1 4 Set the pump for mode 1. - Page 11 A-100NV Page 11 input value. 4 Enter the programming mode. At the same time, PROGRAM MODE 2 press the RUN/STANDBY and MODE buttons. A % speed at the minimum input blinking ARROW will point to the word PROGRAM MODE PROGRAM % SPEED indicating the program mode is activated.
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Page 12: Mode 3 - 0-10 Vdc Input
A-100NV Page 12 Repeat until all digits are programmed. Press the mode button. Programming is complete. To exit the programming mode, press the RUN/STANDBY button and the MODE button at the same time. The PROGRAM arrow will disappear. MODE 2 PROGRAMMING EXAMPLES Example 4 Example 4 Example 4... - Page 13 A-100NV Page 13 4 Enter the motor speed at the minimum VDC input signal value. Press the FIELD button to select the digit to program. The digit will blink when selected. 4 Press the DIGIT button to change the selected digit. 4 Repeat until all digits are programmed.
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Page 14: Mode 4 - Frequency/Pulse (Hz) Input
A-100NV Page 14 OPERATING MODE 4 - Output adjusted by frequency (Hz) input signal In this mode, the pump’s motor speed is adjusted automatically based on the frequency (Hz) of the input signal (500 Hz max). Any motor speed can be assigned to either the minimum or maximum Hz input signals. - Page 15 A-100NV Page 15 currently programmed maximum motor speed value is shown on the 3-DIGIT LCD. 4 Enter the motor speed at the maximum Hz input PROGRAM MODE 4 signal value. Press the FIELD button to select the % speed at the maximum input digit to program.
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Page 16: Alarms
A-100NV Page 16 7.0 ALARMS 7.1 TFD - Tube Failure Detection system - The A-100NV is equipped with a Tube Failure Detection System which is designed to stop the pump and provide a contact closure output in the event the pump tube should rupture and chemical enters the pump head. -
Page 17: Fvs - Flow Verification System
A-100NV Page 17 7.2 FVS - Flow Verification System The A- - (sensor sold separately) 100NV is equipped with a Flow Verification System which is designed to stop the pump and provide a contact closure output in the event the sensor does not detect chemical during pump operation. -
Page 18: How To Maintain The Pump
A-100NV Page 18 8.0 How to Maintain the Pump CAUTION: Proper eye and skin protection must be worn when installing and servicing the pump. 8.1 Routine Inspection and Maintenance The pump requires very little maintenance. However, the pump and all accessories should be checked weekly. -
Page 19: How To Replace The Pump Tube
A-100NV Page 19 8.4 How to Replace the Pump Tube The pump tube assembly will eventually break if not replaced. The tube has been designed for a minimum service life of 500 hours. However, the life of the tube is affected by many factors such as the type of chemical being pumped, the amount of back pressure, the motor RPM, temperature and others. -
Page 20: Replacement Parts Drawing
A-100NV Page 20 REPLACEMENT PARTS DRAWING A1-4T A1-4T... -
Page 21: Replacement Parts List
A-100NV Page 21 REPLACEMENT PARTS LIST... - Page 22 Page 22 Limited Warranty Your Blue-White product is a quality product and is warranted for a specific time from date of purchase (proof of purchase is required). The product will be repaired or replaced at our discretion. Failure must have occurred due to defect in material or workmanship and not as a result of operation of the product other than in normal operation as defined in the product manual.
- Page 23 Chemical Resistance Warning Blue-White offers a wide variety of wetted parts. Purchasers, installers, and operators of Blue-White products must be well informed and aware of the precautions to be taken when injecting or measuring various chemicals, especially those considered to be irritants, contaminants or hazardous.
- Page 24 5300 Business Drive Huntington Beach, CA 92649 Phone: 714-893-8529 FAX: 714-894-9492 E mail: sales@blue-white.com or customerservice@blue-white.com Website: www.blue-white.com # 80000-381 Rev. 18 05/01/2023...
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