Index R300 Operating Instructions Manual
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- Operating instructions manual (46 pages) ,
- Operating instructions and maintenance instructions (122 pages)
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Summary of Contents for Index R300
- Page 1 OPERATING INSTRUCTIONS Transport Transport, Installation, Start-up R300 Valid from the machine No. 485024 LR1802.10081 - 06.11.2014 1114/SP (Transport, Aufstellung, Inbetriebnahme)
- Page 2 The duplication and distribution of this document or parts thereof is prohibited without prior consent of the copyright owner, and any violators will be prosecuted. All rights, including the right to translate, are reserved. © Copyright by INDEX-Werke GmbH & Co. KG, TRAUB Drehmaschinen GmbH & Co. KG 2014...
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Page 3: Table Of Contents
Pumps and Tanks ................................Chip Removal ..................................Disposal of Used Operating Materials ..........................Observing the Ground and Waste Water Regulations ....................Transport .................................... Transport and Installation Charts R300 ........................... Transport Chart (Without Transport Means) ......................Installation Chart ................................Delivery ....................................Machine .................................. - Page 4 Attaching Filling and Venting Filters ..........................Data Loss Due to Prolonged Downtime ........................Switching on the Machine ............................... Relocation ..................................Only for Machines Equipped With Chip Conveyor ......................Only for Machines Equipped With Blank Feeder ......................Transport, Installation, Start-up R300 LR1802.10081 - 06.11.2014...
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Page 5: Safety Instructions
Failure to follow proper procedures for transport, installation and start-up is prone to cause accidents and may induce damages to or malfunctions of the machine for which INDEX rejects any liability or warranty. Prior to delivery of the machine, the procedures for unloading, transporting to the installation site, installation, and start-up must be carefully planned while absolutely observing the cautions below in this document. -
Page 6: Dimensions And Masses
When selecting and applying the transportation equipment and ropes/round slings respectively, consider the following instructions in this document, e. g.: – Unloading the machine with a crane or a mobile crane. – Unloading and transporting of separate units. Transport, Installation, Start-up R300 LR1802.10081 - 06.11.2014... -
Page 7: Preparations
– Mobile crane – Forklift (only for separate units; not suitable for the machine) – Transport trolley – Transport casters – Armored rollers – Hydraulic jack – Forklift truck (only for separate units). Transport, Installation, Start-up R300 LR1802.10081 - 06.11.2014... -
Page 8: Space Requirements
(for information, see the associated operating instructions and the machine installation chart in Chapter “Working Documents”). If a bar feeder or bar loading magazine is used, INDEX also recommends anchor- ing the machine in the foundation. Environmental Conditions See Environmental Conditions in the document “Safety instructions”... -
Page 9: Power Supply
Käyttömaassa voimassa olevia direktiivejä ja määräyksiä on noudatet- tava Data lines must not be routed directly next to power lines. For data transfer to/from external computers or storage devices, suitable metal conduits must be installed for the data lines. Transport, Installation, Start-up R300 LR1802.10081 - 06.11.2014... -
Page 10: Compressed-Air Supply
For the cooling of the spindle only a lubricating oil in accordance with ISO VG5 is used. Devem ser consideradas as recomendações e regulamentos do res- pectivo país. The machine is delivered with a full tank. Käyttömaassa voimassa olevia direktiivejä ja määräyksiä on noudatet- tava Transport, Installation, Start-up R300 LR1802.10081 - 06.11.2014... -
Page 11: Pumps And Tanks
– Seal the floor of the factory hall. följas. Deben observarse las prescripciones y las directivas vigentes en el país de utilización. Devem ser consideradas as recomendações e regulamentos do res- Transport, Installation, Start-up R300 pectivo país. LR1802.10081 - 06.11.2014... -
Page 12: Transport
TRANSPORT Transport and Installation Charts R300 Transport Transport and Installation Charts R300 Transport Chart (Without Transport Means) Transport, Installation, Start-up R300 LR1802.10081 - 06.11.2014... -
Page 13: Installation Chart
TRANSPORT Transport and Installation Charts R300 Installation Chart with chip conveyor and cooling lubricant reconditioning Transport, Installation, Start-up R300 LR1802.10081 - 06.11.2014... -
Page 14: Delivery
Have the carrier confirm any damages or missing parts on the bill of lading or delivery note. In case of damages during transport, it is recommended to take photos of the damages for evidence. Inform INDEX or the INDEX representative. Transport, Installation, Start-up R300 LR1802.10081 - 06.11.2014... -
Page 15: Transporting With Transport Casters
TRANSPORT INDEX R300 Transporting with Transport Casters Transporting the Machine Kunde: ________________________________________________ Machine mass Projekt-Nr.: __________________ Masch.-Nr.: ______________ approx. 19000 kg Transporting with Transport Casters The machine is transported by a forwarder using a special truck. For internal transport, the machine is prepared while still on the truck and placed onto transport casters or armored rollers. -
Page 16: Suspension And Lashing Points
INDEX uses plastic plates or Teflon plates to bridge slightly uneven points and to reduce the rolling resistance. (Figs. 4 and 5) This applies in particular to transporting on irregular or soft grounds such as industrial parquet floors or rubber or PVC-based floor covers. - Page 17 2 hydraulic jacks are used, each hydraulic jack should have a capacity of 1/3 of the machine mass. If only one hydraulic jack is used, it should have a capacity of at least 2/3 of the machine mass. Transport, Installation, Start-up R300 LR1802.10081 - 06.11.2014...
- Page 18 • Then lower the machine to the floor in several small steps, alternating be- tween the main and counter spindle ends. LR1701.10041_03.tif Fig.: Locations of the hydraulic jacks at the main spindle end Transport, Installation, Start-up R300 LR1802.10081 - 06.11.2014...
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Page 19: Locations Of The Transport Locks On The Machine
Close the fastening points of the transport locks using the provided screws. LR1701.10041_26.tif LR1701.10041_24.tif LR1701.10041_25.tif LR1701.10041_23.tif LR1701.10041_27.tif LR1701.10041_28.tif INDEX-Werke GmbH & Co. KG Hahn & Tessky D-73726 Esslingen, Germany Transport, Installation, Start-up R300 Fax +49 711 3191 - 587 LR1802.10081 - 06.11.2014... -
Page 20: Unloading The Machine With A Crane
When using a trolley the load bearing area must be larger than the machine area (floor area). Lower machine slowly and carefully onto the trolley, remove the lifting equipment and move the machine to the installation site. Transport, Installation, Start-up R300 LR1802.10081 - 06.11.2014... - Page 21 TRANSPORT INDEX R300 Unloading the machine with a crane Transporting the Machine Machine mass Kunde: ________________________________________________ Projekt-Nr.: __________________ Masch.-Nr.: ______________ approx. 19000 kg Transport by crane The round slings used to transport the machine by crane (a = 3500 mm, b = 3400 mm, and c = 3800 mm) must only be used as specified in this document.
- Page 22 The figures showing the machine tied down on a truck are provided as an example. The tie-down method can vary depending on the type of truck used. LR2801.00021_07.tif LR2801.00021_04.tif LR2801.00021_06.tif LR2801.00021_05.tif INDEX-Werke GmbH & Co. KG Hahn & Tessky D-73726 Esslingen, Germany Transport, Installation, Start-up R300 Fax +49 711 3191 - 587 LR1802.10081 - 06.11.2014...
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Page 23: Unloading And Transporting Of Separate Units
After unloading, unpack the machine accessories and check them against the information on the delivery note for completeness (compare with bill of lading or delivery note). In case of discrepancies, contact INDEX or your INDEX representative. Transport, Installation, Start-up R300... -
Page 24: Installation
See the order confirmation for the precise electrical requirements. The electrical specifications provided are decisive and binding. They must be available to INDEX/TRAUB's customer service at any time. The machine must be connected to the electrical supply network via the main switch (multi-wire cable). Be sure to observe the clockwise phase sequence for the connection. -
Page 25: Installing The Machine
INSTAllATION Installing the Machine Installing the Machine The R300 machines are equipped with five adjustable feet as standard (see Figs. "Leveling the entire machine" and "Adjustable machine foot"). Screw back the machine feet 4 and 5 before lowering the ma- chine onto the floor. -
Page 26: Level The Machine
- Left of the tool carrier Take care of the cutter exit (X) when placing the spirit level! Now level the machine by adjusting the machine feet 1, 2, and 3. LR1701.10041_13.tif LR1701.10041_12.tif Transport, Installation, Start-up R300 LR1802.10081 - 06.11.2014... -
Page 27: Leveling The Y-Axis
Place precision spirit levels on the alignment surface. See Fig. - Main spindle end. Take care of the cutter exit (X) when placing the spirit level! Now level the machine by adjusting the machine feet 1, 2, and 3. LR1701.10041_18.tif LR1701.10041_19.tif Transport, Installation, Start-up R300 LR1802.10081 - 06.11.2014... -
Page 28: Adjusting Machine Feet 4 And 5
Take care of the cutter exit (X) when placing the spirit level! – Now carefully adjust the machine feet 4 and 5 such that the spirit level does not respond. LR1701.10041_16.tif LR1701.10041_15.tif LR1701.10041_14.tif Transport, Installation, Start-up R300 LR1802.10081 - 06.11.2014... -
Page 29: Running Machines On An External Cooling Water System
(main switch), so cooling water will no longer flow through the control cabinet. • When connecting older machines to the external cooling water supply, be sure to consult INDEX Werke or a representative beforehand. Technical Data of the Cooling Water Supply Machine... -
Page 30: Installation And Leveling Of Options And Accessories
The workpiece conveyor belt, pallet station, etc. also have leveling elements that allow them to be aligned longitudinally and laterally to the main spindle rotating axis with ± 0.1 mm/m accuracy. (For further information, see the corresponding installation chart in Chapter “Work- ing Documents”.) Transport, Installation, Start-up R300 LR1802.10081 - 06.11.2014... -
Page 31: Start-Up
For information on the lubricating oil, hydraulic fluid and cooling lubri- cant grades, as well as on volumes and filling positions, see Docu- ment “Notes on Operating Materials” and the machine installation chart in Chapter “Working Documents”. Transport, Installation, Start-up R300 LR1802.10081 - 06.11.2014... -
Page 32: Pressure Accumulator
Remove all transport locks prior to machine start-up. Store the removed transport locks at a safe place so they are available for another transport in the future. LR1701.10041_27.tif Fig.: Examples of a transport lock for work area door Transport, Installation, Start-up R300 LR1802.10081 - 06.11.2014... -
Page 33: Attaching Filling And Venting Filters
Before initial start-up of the machine screw, remove the blanking plug (a) and re- place it with the filler and venting filters (b). Hook the filling and venting filters onto the safety chain and screw in. LR1701.10041_20.tif LR1701.10041_21.tif LR1701.10041_22.tif Transport, Installation, Start-up R300 LR1802.10081 - 06.11.2014... -
Page 34: Data Loss Due To Prolonged Downtime
The data are recorded in the start-up report and backed up on a storage medium. The start-up report and the storage medium are located in the document pocket in the door of the control cabinet. Switching on the Machine See Chapter “Operating the Machine”. Transport, Installation, Start-up R300 LR1802.10081 - 06.11.2014... -
Page 35: Relocation
Disconnect the energy supplies, and close the connections, if applicable. For transport by air, all accumulators attached to the machine must be depressurized by a specialist. Provide the appropriate transport gear for the feeder. Replace the filling and venting filters with plugs. Transport, Installation, Start-up R300 LR1802.10081 - 06.11.2014... - Page 36 INDEX-Werke GmbH & Co. KG Hahn & Tessky Plochinger Straße 92 D-73730 Esslingen Fon +49 711 3191-0 Fax +49 711 3191-587 info@index-werke.de www.index-werke.de...