Electrolux Professional WB6-20 Clean Room Installation Manual
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Summary of Contents for Electrolux Professional WB6-20 Clean Room
- Page 1 Installation manual Washer-extractors WB6–20 — WB6–27 — WB6–35 Clean Room 05201149/EN Original instructions...
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Page 3: Table Of Contents
Contents Contents 1 Safety precautions..........................5 Symbols............................8 Personal protection equipment....................9 Preliminary instructions ......................10 2 Environmental information .........................10 3 Note about the A.C. power .........................12 4 Data plate explanation ........................13 5 Locking and tagging procedure......................17 6 Handling ............................18 Lifting with a fork-lift truck ......................18 Lifting with handlings straps ......................18 7 Packing-Weight..........................19 Packing...........................19... -
Page 5: Safety Precautions
Installation manual 1 Safety precautions This machine should be installed in conformance to the health and safety regulations, and only used in a sufficiently aerated area. Check the instructions before installing or using the machine. Before any use, it is compulsory to read the instruction handbook. Users must have learnt how the machine operates. - Page 6 Installation manual The machines comply with the European Directive EMC (Electromagnetic Compatibil- ity). They have been tested in laboratory and approved as such. It is so prohibited to add wires or nonshielded electric cables in the cabinets except for option and executed by qualified technician, strands or cables' troughs.
- Page 7 Installation manual IMPORTANT Ensure that the machine is not loaded beyond its nominal capacity (see "Specific load" in the instruction booklet’s technical characteristics). An excessive load has consequences for the lifetime of the machine’s organs, as follows: • Rapid destruction of the suspension elements (springs, shock absorbers); •...
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Page 8: Symbols
Installation manual 1.1 Symbols Caution. Caution, presence of dangerous current. Caution, hot surface. Read the instructions before using the machine. Warning, do not operate with casing removed. -
Page 9: Personal Protection Equipment
Installation manual 1.2 Personal protection equipment Given below is a summary table of the Personal Protection Equipment (PPE) to be used during the various phases of the machine’s service life. Phase Protection Safety Gloves Glasses Ear protectors Mask Safety helmet garments footwear Transport... -
Page 10: Preliminary Instructions
Installation manual 1.3 Preliminary instructions WARNING Risk of jamming when opening the lower door for unloading WARNING Risk of jamming with trolley and lower door when opening (if trolley height = 850mm) WARNING Risk of the upper door being raised quickly on loading WARNING After the installation, Send back the commissionning form ,signed document, to Elec- trolux to validate the warrantly of the product. - Page 11 Installation manual • Data about energetic consumptions, wastes (atmospheric and liquid) and sound level are indicated in the para- graph «Technical characteristics». • Foreseeing its recycling, this machine is fully dismantable. • This machine is free from any asbestos. • In conformity with French regulations. •...
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Page 12: Note About The A.c. Power
Installation manual 3 Note about the A.C. power According to the EN 60204-1:1997 standard, the machine is provided for A.C. supplies corresponding to the ex- tracted characteristics below : 4.3.2 A.C. supplies Voltage: Steady state voltage: from 0.9 to 1.1 of nominal voltage. Frequency: from 0.99 to 1.01 of nominal frequency continuously. -
Page 13: Data Plate Explanation
Installation manual 4 Data plate explanation In this chapter, you will find the explanation of the different data input on the data plate of your product. • Commercial name : Usual name of your product ( i.e. WB6–20). • Type : Type of your product (you have the same on the Declaration of Conformity CE if delivered with CE certification). - Page 14 Installation manual Electrical heating : • P.Max : maximum power installed of your product • Power of the motorization in kW and its isolation class (F) . • Heating power in W .
- Page 15 Installation manual Gas heating : Left side • P.Max : maximum power installed of your product • Power of the motorization in kW and its isolation class (F) . • Heating power in W . • Gas approval number depending on your machine except ETL product (begin by1312/..) Right side •...
- Page 16 Installation manual Steam heating : Left side • P.Max : maximum power installed of your product • Power of the motorization in kW and its isolation class (F) . • Heating power in W . Right side • P.Maxi. (kPa) maximum pressure For additional information, do not hesitate to consult with our quality department.
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Page 17: Locking And Tagging Procedure
Installation manual 5 Locking and tagging procedure A red insert at the beginning of this instruction handbook schematically shows the locking and tagging procedure de- scribed below. If you wish, you can detach this insert and display it close to the machine to remind maintenance per- sonnel of the safety instructions. -
Page 18: Handling
Installation manual 6 Handling Important It is obligatory that all these operations are undertaken by handling specialists. Before any handling, check that the four transport locks fitted are still in place and well-tightened. To do so, remove the front and rear casings and check presence of four locks (B). 6.1 Lifting with a fork-lift truck Warning You should never handle the machine in its longitudinal side (any other than shown on the drawing below) with a... -
Page 19: Packing-Weight
Installation manual Caution Make sure to place the straps correctly to avoid any bending of parts of the machine. Caution In order to avoid any bending of casings, you should never climb and stand on top of the machine. 7 Packing-Weight 7.1 Packing Packing dimensions in mm/in Size A... -
Page 20: Weight
Installation manual 7.2 Weight Weight in kg/lb (machine + crate)* Washer extractor type WB6–20 700/1543 Washer extractor type WB6–27 740/1631 Washer extractor type WB6–35 800/1764 * Precise weight depends on accessories fitted. -
Page 21: Technical Characteristics
Installation manual 8 Technical characteristics 8.1 Technical data Units WB6–20 WB6–27 WB6–35 Drum diameter Drum length Drum volume litre Opening inner drum doors (LxH) 350x400 450x400 600x400 Opening outer drum door (LxH) 365x587 468x587 658x587 G-factor, max. Specific load Floor area m²... - Page 22 Installation manual Electricity Units WB6–20 WB6–27 WB6–35 Supply voltage 380/415 380/415 380/415 Frequency 50/60 50/60 50/60 Electric cable (section) See chapter “Feeder cable section” mm² Rated electric power, gas heating Rated electric power, electric heating 19.5 28.8 Rated electric power, steam heating...
- Page 23 Installation manual Heating Units WB6–20 WB6–27 WB6–35 Installed heating power, electric heating 13.5 Electric consumption for a standardized cycle, electric 11.3 12.7 18.6 heating Electric consumption for a standardized cycle, steam 0.45 heating or thermic fluid Floor load Units WB6–20 WB6–27 WB6–35 Frequency of the dynamic force...
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Page 24: Dimensions - Wb6-20 - Wb6-27 - Wb6-35
Installation manual 8.3 Dimensions — WB6–20 – WB6–27 – WB6–35 WB6–20 915 1040 1620 830 125 1435 175 375 210 150 780 360 960 410 280 475 175° WB6–27 1050 1040 1620 830 125 1435 175 375 210 150 780 440 960 410 280 575 175°... - Page 25 Installation manual Back view Right view Drain connection Top view...
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Page 26: Sound Levels
Installation manual 9 Sound levels The sound power level of the machine is determined by using ISO 3747:2012. According to test code IEC 60704–2–4 the sound power level at extraction and during washing are according to the table: Wash dB(A) Extraction dB(A) 10 Working place lighting... -
Page 27: Barrier Partition
Installation manual 12 Barrier partition Leave at least 1 m (40") (according to the recommendation in standard EN 60204) between the machine, a wall or any other machine at the sides. Aluminium extruded section Rubber seal Barrier partition mm/in WB6–20 915/36.02 1620/63.78 30/1.18... -
Page 28: Mechanical Installation
Installation manual 13 Mechanical installation Depending on its destination, the washer extractor is delivered bare or may be placed on a transport pallet and/or packed with plastic film. In some cases, it may be delivered in a crate, or in maritime packing (wood box). 13.1 Unpacking Take off the plastic film or remove the machine from his transport pallet. -
Page 29: Instructions For Securing The Machine On The Ground
Installation manual Warning Electrical safety device. As rubber is a very good electric insulating material, the earthing of the machine is compulsory. Moving machines sealed with the shock absorber runners • Moving machines sealed with the shock absorber runners 13.4 Instructions for securing the machine on the ground Caution Only for machines without weighing equipment. -
Page 30: Remove Of The Transport Locks Fitted
Installation manual Caution Only for machines with weighing equipment. Place the machine on a perfectly even surface and horizontal. Control this using a water level (see drawing). Each point must be level. Weighing equipment: P Water level: N Fixing dowels: F Flange safety locks: B Mark the place of the drilling hole for the fixing dowels (F) and drill the holes for fixing of flanges (holes ⌀... -
Page 31: Bath Inlet (Water + Detergents)
Installation manual Important Never handling the machine without the transportation bridles. 15 Bath inlet (water + detergents) The washer extractor is fitted with a DN 20 flange, a mating flange DN 20 and a seal for the bath inlet. The supply pipe to the machine should be fitted with manual shut-off valve to facilitate installation and service. Fit fil- ter to the manual shut-off valve with Teflon. -
Page 32: Connection Of External Water Supply
Installation manual Barrier washer 15.1 Connection of external water supply Electrical installation must be carried out by an authorized personnel All external equipment which is connected to the machine must be CE/EMC approved and connected using an approved shielded cable. Connect the electrical control of the water inlet valve on the J238 terminal of the A2 I/O card in the electric cabinet of the machine. -
Page 33: Drain Connection
Installation manual 16 Drain connection The machine's exhaust sleeve outside diameter is of 75 mm (3″). It is located underneath the machine. The waste water collector diameter 150 mm (6″) (manufactured by customer) should have a 3 cm/m (3 %) slope and resist to a temperature of 90 °C (194 °F). - Page 34 Installation manual Caution The electrical installation of the machine must be undertaken by qualified personnel. Caution Ensure that the electrical voltage is correct and that the power of your supply is sufficient, before connecting the machine. Caution The main switch is located on the right side of the machine , identified by this sticker. Note! The use of power electronics (converter or filter for example) may lead to unexpected release of breakers with 30 mA differential current device.
- Page 35 Installation manual For each machine, install a fixed multipolar circuit breaker (or fuses protector) in the laundry main cabinet. d0466 Connect the power supply cable on the machine main switch. Connect the 3 phases on the main switch (see marks L1, L2, L3) and connect the earth wire on the earth terminal (PE) of this main switch.
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Page 36: Liquid Detergents Connection
Installation manual 18 Liquid detergents connection Caution Liquid detergents are particularly aggressive. We advise you to use only products with pH lower than 9 in order to avoid the machine's rubbers from being attacked. Dilute imperatively all of your detergents before letting them flow into the machine. ADVISE IF USING LIQUID DETERGENTS After use, there is always chemical remaining in the liquid detergents' dosing pipes. -
Page 37: Electrical Liquid Detergents' Connection
Installation manual Multi-inlet dose controller with a compulsory rinsing device. 3 way valve Retention tank Pump Scoops + Rinsing Liquid detergents Water Water Washer extractor Soap box rinsing electrovalve Toward retention tank Dose controller Retention tank d2032 18.2 Electrical liquid detergents' connection Electrical installation must be carried out by an authorized personnel. - Page 38 Installation manual Caution Be careful, even machine power off, you can still have power on this board coming from detergent supplier. Secure it also before intervention.. Connection on the A8 output relay card Common of signals Signal 1 Signal 2 Signal 3 Signal 4 Signal 5...
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Page 39: Indirect Steam Heating
Installation manual 19 Indirect steam heating Steam and condensate connections Steam connection The customer must install a line purge, a manually closing valve with handwheel lockable in off position (do not use a 1/4 turn valve) and a filter on the supply side of the washer-extractor. Hereunder values apply to the steam pressure. -
Page 40: Compressed Air Connection
Installation manual 20 Compressed air connection Caution This compressed air connection is only for the WB6 models with one of these following options: Clean room option : to pilot the drain valve. Low pressure steam heating : to pilot steam inlet valve. The manual stopping valve lockable in closed position (provided by customer) should be installed on the machine's compressed air supply. - Page 41 Installation manual No-Barrier washer Barrier washer...
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Page 42: Air Vent Connection
Installation manual 21 Air vent connection The air vent of the outer drum opens on the top of the machine. Connect the connection bellow ⌀ 60 to this opening. Connect the air vent, to the outside of the laundry in accordance with the legislation. The air vent should resist to 100 °C (212 °F) temperature and allow the condenses to return to the machine. - Page 43 Installation manual Table 2 (correction factors for different ambient temperatures) Ambient temperature Correction factor 30 °C 1.15 35 °C 1.08 40 °C 1.00 45 °C 0.91 50 °C 0.82 55 °C 0.71 60 °C 0.58 Table 3 (correction factors for different cable insulating materials) Insulating material Max.
- Page 44 Installation manual Table 4 (B2, C and correction factors for cable grouping) Number of cables Seated in Cable Duct Wall fixing or Cable trough Cable tray 1.00 1.00 1.00 0.80 0.85 0.87 0.65 0.75 0.78 0.57 0.72 0.75 0.50 0.70 0.73 The total current included for using Table 1 should be the maximum rated current for the machine divided by the product of the different correction factors.
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Page 45: Function Checks
Installation manual 23 Function checks Caution Before putting the machine into service, carry out the working tests. The operating inspection must be done by an approved technician. Warning Before any rotation of the drum, be sure that you have taken off the supplies into the drum. see chapter” Outer doors manual opening”. - Page 46 Installation manual • Check the direction of rotation of the circulating pump and of the draught accelerator gas heating. The exchangers of the gas heated machines have a water circulating pump. Before the first start of the machine, you must check if this pump is priming well. Therefore, it is necessary to fill the machine with water and to run only the circulating pump, without heating, by pushing, with an isolated screwdriver, on the manual control of the exchanger's KM3 contactor.
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Page 47: Conversion Of Measurement Units
Installation manual 24 Conversion of measurement units This following is a list of correspondences of the main frequency used units, to avoid the need to use measurement unit conversion table. 1 bar = 100 000 Pa British thermal unit 1 Btu = 1 055.06 J 1 bar = 1.019 7 kg/cm²... -
Page 48: Disposal Information
Installation manual 25 Disposal information 25.1 Disposal of appliance at end of life Before disposing of the machine, make sure to carefully check its physical condition, and in particular any parts of the structure that can give or break during scrapping. The machine’s parts must be disposed of in a differentiated way, according to their different characteristics (e.g. - Page 50 Electrolux Professional AB 341 80 Ljungby, Sweden www.electroluxprofessional.com...
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