Electrolux Professional Clean Room WB6-27 Installation Manual
Washer-extractors
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Summary of Contents for Electrolux Professional Clean Room WB6-27
- Page 1 Installation manual Washer-extractors WB6–20 — WB6–27 — WB6–35 Clean Room 05201149/EN Original instructions...
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Page 3: Table Of Contents
Contents Contents 1 Safety precautions..........................5 Symbols............................8 Personal protection equipment....................9 Preliminary instructions ......................10 Data plate explanation......................11 2 Environmental information .........................14 3 Locking and tagging procedure......................15 4 Handling ............................16 Lifting with a fork-lift truck ......................16 Lifting with handlings straps ......................16 5 Packing-Weight..........................17 Packing...........................17 Weight ............................18 6 Technical characteristics ........................19... -
Page 5: Safety Precautions
Installation manual 1 Safety precautions This machine should be installed in conformance to the health and safety regulations, and only used in a sufficiently aerated area. Check the instructions before installing or using the machine. Before any use, it is compulsory to read the instruction handbook. Users must have learnt how the machine operates. - Page 6 Installation manual The machines comply with the European Directive EMC (Electromagnetic Compatibil- ity). They have been tested in laboratory and approved as such. It is so prohibited to add wires or nonshielded electric cables in the cabinets except for option and executed by qualified technician, strands or cables' troughs.
- Page 7 Installation manual IMPORTANT Ensure that the machine is not loaded beyond its nominal capacity (see "Specific load" in the instruction booklet’s technical characteristics). An excessive load has consequences for the lifetime of the machine’s organs, as follows: • Rapid destruction of the suspension elements (springs, shock absorbers); •...
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Page 8: Symbols
Installation manual 1.1 Symbols Caution. An exclamation mark inside an equilateral triangle offers the user impor- tant advice about usage, servicing and hazardous conditions. Caution, presence of dangerous current. A flash of lightning with an arrow at its end displayed inside an equilateral triangle, warns the user about the presence of uninsulated "dangerous current"... -
Page 9: Personal Protection Equipment
Installation manual 1.2 Personal protection equipment Given below is a summary table of the Personal Protection Equipment (PPE) to be used during the various phases of the machine’s service life. Phase Protection Safety Gloves Glasses Ear protectors Mask Safety helmet garments footwear Transport... -
Page 10: Preliminary Instructions
Installation manual 1.3 Preliminary instructions WARNING Risk of jamming when opening the lower door for unloading WARNING Risk of jamming with trolley and lower door when opening (if trolley height = 850mm) WARNING Risk of the upper door being raised quickly on loading WARNING After the installation, Send back the commissionning form ,signed document, to Elec- troluxprofessional to validate the warrantly of the product. -
Page 11: Data Plate Explanation
Installation manual 1.4 Data plate explanation In this chapter, you will find the explanation of the different data input on the data plate of your product. • Commercial name : Usual name of your product ( i.e. WB6–20). • Type : Type of your product (you have the same on the Declaration of Conformity CE if delivered with CE certification). -
Page 12: Electric Heating
Installation manual Electric heating : • P.Max : maximum power installed of your product • Power of the motorization in kW and its isolation class (F) . • Heating power in W . - Page 13 Installation manual Indirect steam heating : Left side • P.Max : maximum power installed of your product • Power of the motorization in kW and its isolation class (F) . • Heating power in W . Right side • P.Maxi. (kPa) maximum pressure For additional information, do not hesitate to consult with our quality department.
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Page 14: Environmental Information
Installation manual 2 Environmental information Concerned by providing the end user with useful and necessary environmental information, we wish to precise: • Data about energetic consumptions, wastes (atmospheric and liquid) and sound level are indicated in the para- graph «Technical characteristics». •... -
Page 15: Locking And Tagging Procedure
Installation manual 3 Locking and tagging procedure A red insert at the beginning of this instruction handbook schematically shows the locking and tagging procedure de- scribed below. If you wish, you can detach this insert and display it close to the machine to remind maintenance per- sonnel of the safety instructions. -
Page 16: Handling
Installation manual 4 Handling Important It is obligatory that all these operations are undertaken by handling specialists. Before any handling, check that the four transport locks fitted are still in place and well-tightened. To do so, remove the front and rear casings and check presence of four locks (B). 4.1 Lifting with a fork-lift truck Warning You should never handle the machine in its longitudinal side (any other than shown on the drawing below) with a... -
Page 17: Packing-Weight
Installation manual Remove the top cover and pass the straps in the lifting holes. Caution Make sure to place the straps correctly to avoid any bending of parts of the machine. Caution In order to avoid any bending of casings, you should never climb and stand on top of the machine. 5 Packing-Weight 5.1 Packing Packing dimensions in mm/in... -
Page 18: Weight
Installation manual 5.2 Weight Weight in kg/lb (machine + crate)* Washer extractor type WB6–20 700/1543 Washer extractor type WB6–27 740/1631 Washer extractor type WB6–35 800/1764 * Precise weight depends on accessories fitted. -
Page 19: Technical Characteristics
Installation manual 6 Technical characteristics 6.1 Technical data Units WB6–20 WB6–27 WB6–35 Drum diameter Drum length Drum volume litre Opening inner drum doors (LxH) 350x400 450x400 600x400 Opening outer drum door (LxH) 365x587 468x587 658x587 G-factor, max. Specific load Floor area m²... - Page 20 Installation manual Electricity Units WB6–20 WB6–27 WB6–35 Supply voltage 380/415 380/415 380/415 Frequency 50/60 50/60 50/60 Electric cable (section) See chapter “Feeder cable section” mm² Rated electric power, electric heating 19.5 28.8 Rated electric power, indirect steam heating Heating Units WB6–20 WB6–27 WB6–35...
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Page 21: Dimensions - Wb6-20 - Wb6-27 - Wb6-35
Installation manual 6.3 Dimensions — WB6–20 – WB6–27 – WB6–35 WB6–20 915 1040 1620 830 125 1435 175 375 210 150 780 360 960 410 280 475 175° WB6–27 1050 1040 1620 830 125 1435 175 375 210 150 780 440 960 410 280 575 175°... - Page 22 Installation manual Back view Right view Drain connection Top view...
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Page 23: Sound Levels
Installation manual 7 Sound levels The sound power level of the machine is determined by using ISO 3747:2012. According to test code IEC 60704–2–4 the sound power level at extraction and during washing are according to the table: Wash dB(A) Extraction dB(A) -
Page 24: Working Place Lighting
Installation manual 8 Working place lighting The lighting should be designed so as to avoid eye strain for the operator ; it should be uniform without any glare, and should be sufficient to detect any hazards. The average lighting value on the working place recommended by the clothing industry for inspecting linen is 500 lux. Whenever possible, the working place should be illuminated by daylight. -
Page 25: Mechanical Installation
Installation manual 10 Mechanical installation Depending on its destination, the washer extractor is delivered bare or may be placed on a transport pallet and/or packed with plastic film. In some cases, it may be delivered in a crate, or in maritime packing (wood box). 10.1 Unpacking Take off the plastic film or remove the machine from his transport pallet. -
Page 26: Instructions For Securing The Machine On The Ground
Installation manual Warning Electrical safety device. As rubber is a very good electric insulating material, the earthing of the machine is compulsory. Moving machines sealed with the shock absorber plates • Moving machines sealed with the shock absorber plates 10.4 Instructions for securing the machine on the ground Caution Only for machines without weighing equipment. -
Page 27: Remove Of The Transport Locks Fitted
Installation manual 11 Remove of the transport locks fitted When your machine is placed at its right place, before anything, you have to remove all the transport locks as de- scribed below : 11.1 Remove of transport locks of casing : Remove the front and rear casings fixed with red transport fixations. -
Page 28: Barrier Partition
Installation manual 12 Barrier partition Leave at least 1 m (40") (according to the recommendation in standard EN 60204) between the machine, a wall or any other machine at the sides. Aluminium profile Rubber seal Barrier partition mm/in WB6–20 915/36.02 1620/63.78 30/1.18 WB6–27... -
Page 29: Drain Connection
Installation manual In such case, the measurement D shall not exceed 5mm (0.2”) If you do not aim at complete airtightness, you may use the aseptic partition seal kit supplied with the machine. To do so, please refer to the instructions below. •... -
Page 30: Connection Of External Water Supply
Installation manual Valve (provided by customer) Flexible pipe DN 20 Mating flange DN 20 (provided) Seal DN 20 (provided) Barrier washer 14.1 Connection of external water supply Electrical installation must be carried out by an authorized personnel All external equipment which is connected to the machine must be CE/EMC approved and connected using an approved shielded cable. -
Page 31: Liquid Detergents Connection
Installation manual Output J238–1 = 0 V Output J238–2 = Water inlet no 3 Output J238–3 = Water inlet no 2 Output J238–4 = Water inlet no 1 15 Liquid detergents connection Caution Liquid detergents are particularly aggressive. We advise you to use only products with pH lower than 9 in order to avoid the machine's rubbers from being attacked. -
Page 32: Connection Scheme Of Liquid Detergents
Installation manual 15.1 Connection scheme of liquid detergents We advise you to use one of the two systems shown hereby to connect your liquid detergents. Single inlet dose controller with a compulsory rinsing device. 3 way valve Retention tank Pump Scoops + Rinsing Liquid detergents Water... -
Page 33: Electrical Liquid Detergents' Connection
Installation manual 15.2 Electrical liquid detergents' connection Electrical installation must be carried out by an authorized personnel. The A8 output relay card allows to connect from 1 to 16 electrovalves of liquid detergents. The card is situated in the electric box. Drive the connection cables along the partition wall and the through the cablethrough of the machine to arrive at A8 board. -
Page 34: Indirect Steam Heating
Installation manual 16 Indirect steam heating Steam and condensate connections The washer extractor is fitted with 2 DN 15 flanges, 2 mating flanges DN 15 and 2 seals for the indirect steam heating. Steam connection The customer must install a line purge, a manually closing valve with handwheel lockable in off position (do not use a 1/4 turn valve) and a filter on the supply side of the washer-extractor. -
Page 35: Air Vent Connection For Clean Room Installation
Installation manual 17 Air vent connection for clean room installation The air vent of the outer drum opens on the top of the machines. You may connect according to one of the 2 alterna- tives we recommend below. It is important that the machine is put at atmospheric pressure as the levelling of water depends on it. Alternative 1 : Pressurized HEPA (High Efficiency Particulate Air) filtered air When the machine drains water, clean air must go in... - Page 36 Installation manual...
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Page 37: Note About The A.c. Power
Installation manual 18 Note about the A.C. power According to the EN 60204-1:2018 standard, the machine is provided for A.C. supplies corresponding to the ex- tracted characteristics below : 4.3.2 A.C. supplies Voltage: Steady state voltage: from 0.9 to 1.1 of nominal voltage. Frequency: from 0.99 to 1.01 of nominal frequency continuously. - Page 38 Installation manual 35 °C 1.08 40 °C 1.00 45 °C 0.91 50 °C 0.82 55 °C 0.71 60 °C 0.58 Table 3 (correction factors for different cable insulating materials) Insulating material Max. Working tempera- Correction factor ture range 70°C (158 °F) 1.00 Natural or Synthetic Rubber 760°C (140 °F...
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Page 39: Electricity Power Supply
Installation manual Table 4 (B2, C and correction factors for cable grouping) Number of cables Seated in Cable Duct Wall fixing or Cable trough Cable tray 1.00 1.00 1.00 0.80 0.85 0.87 0.65 0.75 0.78 0.57 0.72 0.75 0.50 0.70 0.73 The total current included for using Table 1 should be the maximum rated current for the machine divided by the product of the different correction factors. - Page 40 Installation manual Note! The use of power electronics (converter or filter for example) may lead to unexpected release of breakers with 30 mA differential current device. Therefore a Type B residual differential protection system with reinforced immunity of 300 mA in accordance with standard NFC 15100 must be used for our washing machines.
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Page 41: Compressed Air Connection
Installation manual Machine Connection cable Heating Supply Voltage Rated Intensity Rated Power Protection type section Electric 380/415 V 3+E ~ 50/60 Hz 15 kW 21.6 A 4 x 6 mm² 3 x 32 A WB6–20 Indirect Steam 380/415 V 3+E ~ 50/60 Hz 6 kW 8.7 A 4 x 2.5 mm²... -
Page 42: Compressed Air Standard Iso 8573-1
Installation manual No-Barrier washer Clean room Barrier washer 21.1 Compressed air standard ISO 8573–1 This chapter explains the required by our product for the air compressed quality, from the standard EN ISO 8573-1. This standard shows the quality of the compressed depending on the particles inside it, the tolerance of these par- ticles give a classification of the required compressed air for our product. - Page 43 Installation manual Important To ensure the proper functioning of pneumatic devices (cylinders, distributors, clamps, silencers) of our products, the following air quality is recommended: Particles = class 7 Water = class 4 Oil = class 4 Recommended air quality class [7;4;4], this means that: For dust, we tolerate between 5 and 10 mg of dust per cubic meter of compressed air.
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Page 44: Function Checks
Installation manual 22 Function checks Caution Before putting the machine into service, carry out the working tests. The operating inspection must be done by an approved technician. Warning Before any rotation of the drum, be sure that you have taken off the supplies into the drum. see chapter” Outer doors manual opening”. - Page 45 Installation manual • Check the direction of rotation of the circulating pump and of the draught accelerator gas heating. The exchangers of the gas heated machines have a water circulating pump. Before the first start of the machine, you must check if this pump is priming well. Therefore, it is necessary to fill the machine with water and to run only the circulating pump, without heating, by pushing, with an isolated screwdriver, on the manual control of the exchanger's KM3 contactor.
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Page 46: Conversion Of Measurement Units
Installation manual 23 Conversion of measurement units This following is a list of correspondences of the main frequency used units, to avoid the need to use measurement unit conversion table. 1 bar = 100 000 Pa British thermal unit 1 Btu = 1 055.06 J 1 bar = 1.019 7 kg/cm²... -
Page 47: Disposal Information
Installation manual 24 Disposal information 24.1 Disposal of appliance at end of life Before disposing of the machine, make sure to carefully check its physical condition, and in particular any parts of the structure that can give or break during scrapping. The machine’s parts must be disposed of in a differentiated way, according to their different characteristics (e.g. - Page 50 Electrolux Professional AB 341 80 Ljungby, Sweden www.electroluxprofessional.com...
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