Kleenmaid KED2000 Repair Instructions
Kleenmaid KED2000 Repair Instructions

Kleenmaid KED2000 Repair Instructions

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1
SAFETY ........................................................ 2
2
INSTALLATION ............................................ 3
2.1
Basic installation ................................................................ 3
2.2
Exhaust vents...................................................................... 3
2.3
Feet (leveling legs).............................................................. 3
3
OPERATION ................................................. 4
3.1
Controls ............................................................................... 4
4
COMPONENTS............................................. 5
4.1
Dryer Components.............................................................. 5
5
REPAIR......................................................... 9
5.1
Disassembly / Reassembly ................................................ 9
5.2
Diagnosing (troubleshooting).......................................... 13
5.3
Dryer noise ........................................................................ 14
5.4
Customer diagnosing ....................................................... 14
5.5
NTC ratings........................................................................ 15
5.6
Control voltages................................................................ 16
5.7
Maintenance ...................................................................... 16
6
FAULT DIAGNOSTICS............................... 17
6.1
Heater relay ....................................................................... 20
7
TECHNICAL SPECIFICATIONS ................ 21
7.1
Dryer ratings...................................................................... 21
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Summary of Contents for Kleenmaid KED2000

  • Page 1: Table Of Contents

    SAFETY ............2 INSTALLATION ..........3 Basic installation ..............3 Exhaust vents..............3 Feet (leveling legs).............. 3 OPERATION ..........4 Controls ................4 COMPONENTS..........5 Dryer Components.............. 5 REPAIR............9 Disassembly / Reassembly ..........9 Diagnosing (troubleshooting).......... 13 Dryer noise ................ 14 Customer diagnosing ............
  • Page 2: Safety

    SAFETY c Danger of electric shock. WARNING Modern appliances are very powerful and use high technology devices to safely control that power. Failure to use the correct procedures and the approved parts can create serious hazards for the person servicing the appliance and for the user of an appliance with a bad repair.
  • Page 3: Installation

    Use the table below when selecting ducting. INSTALLATION # 90º Turns / Maximum Length Basic installation Elbows Rigid Duct Flexible Duct 20 m 14 m Dryers shall be installed according to national and local codes. 17 m 11 m 14.5 m Exhaust vents 12 m 2.2.1...
  • Page 4: Operation

    OPERATION Controls Controls are shown below. Rotate the knob to the desired drying program and push the Start/Pause button. Start/Pause button – Starts, stops and interrupts drying. Lint filter LED – Reminder (only) Options to clean the lint filter. There is no sensor showing lint levels.
  • Page 5: Components

    COMPONENTS 4.1.1 Electric heater Dryers have 2700W heaters, which include an NTC temperature Dryer Components sensor and a manually resettable hi-limit temperature protector. Basic components are control module, electric heater, drive motor with fan, two NTC temperature sensors, two hi-limit temperature NTC temperature sensor protectors, moisture sensor and broken belt switch.
  • Page 6 4.1.3 Lint screen sensors 4.1.5 Air exhaust duct The front (bearing) shield contains two sensors – accessible after the Air exhaust duct connects to the fan and allows exhausting through lint screen is removed. Along with the heater NTC and hi-limit the rear or right side of dryers.
  • Page 7 A T-20 screw on the door pin cover can be tightened to align the door 4.1.7 Moisture sensor pin. Don’t over tighten the screw. Moisture sensor consists of two electrodes (located just left of the lint screen on the front bearing shield). Moisture from clothes completes the circuit between the two sensors, showing clothes aren’t dry.
  • Page 8 4.1.10 Door glass cover 4.1.12 Drum with bands The plastic door glass cover can be replaced by carefully prying it out Drums have two steel bands around them to make them quieter. and snapping it into place. Band Drum Belt 4.1.11 Front felt drum seal Felt seal Dryers have a self-adhesive, Teflon coated, felt front seal which can...
  • Page 9: Repair

    REPAIR CAUTION – of all controls returned for analysis check out OK. Most Disassembly / Reassembly control issues are due to loose connections. 5.1.1 Fascia (control) panel 5.1.3 Top panel (worktop) Carefully pry off four screw cover, remove four T-20 Torx screws and lift up panel.
  • Page 10 5.1.5 Drum and drum cover (with drum bearing) 1) Remove rear panel (5.1.4). 2) To remove belt tension, disconnect belt (from motor pulley). Drum (sleeve) bearing 3) Remove dryer shaft clip and two T-20 Torx drum cover screws, Outer bearing race then lift cover from dryer.
  • Page 11 5.1.7 Motor, belt tensioner and broken belt switch 5.1.8 Front panel and bearing shield All three are mounted on motor cradle, located behind air duct 1) Remove fascia panel (5.1.1). If necessary for access, remove (viewing rear of dryer), and can be accessed from front or rear of top panel (5.1.3).
  • Page 12 5.1.9 5.1.11 Serial # (E-Nr) label The serial # label is located below the door and shows the model (E- Remove front panel and bearing shield (5.1.6). Remove fan front cover to access fan. Fan is located on front of motor shaft, which has Nr) and serial # of the dryer.
  • Page 13: Diagnosing (Troubleshooting)

    Diagnosing (troubleshooting) Problem Possible Causes Suggested Repairs Dryer won't run Power not on or has been disconnected. Reconnect and turn on power. Door switch misaligned & doesn't get activated Tighten screw (where door pin engages door switch) to realign front shield with door. by door pin.
  • Page 14: Dryer Noise

    Dryer noise Customer diagnosing Dryer has a noise Problem Possible cause Remedial action Dryer doesn’t Main plug not inserted or not Insert main plug correctly. Is dryer level? start. inserted correctly. Level dryer Start/Pause A power supply fuse has Replace fuse/turn on breaker. indicator light blown or circuit breaker has Remove rear panel and run the dryer a few minutes to find the noise...
  • Page 15: Ntc Ratings

    NTC ratings Problem Possible cause Remedial action Start/Pause Fault in program sequence or Turn off dryer, leave to coo l for 30 5.5.1 NTC R2 ratings (@ heater) indicator light malfunction. min. and then turn on again. doesn’t Restart program. illuminate.
  • Page 16: Control Voltages

    Control voltages Maintenance □ Hea r (E1) – 240 VAC 5.7.1 Cleaning lint filter □ RFI filter (R2) – 240 VAC □ Pump motor (M8) – 240 VAC The lint filt er should be cleaned after each use. The Filter light comes □...
  • Page 17: Fault Diagnostics

    1. Safety test FAULT DIAGNOSTICS For the safety test must Heater Element (at leas t on one side with the phase ) switch on. The test must be done using different current method. For this propose the following Inspection Process is adaptive Connect app liance with tester and power l 2.
  • Page 18 LEDs (Indicator) Display Fault / fault Remarks, possible Results description cause Drying Iron dry Cupboard LEDs Position or display is flashing E:18 Heater-NTC fault - No temperature rise - Check heater circuit and symbol (TH) after starting a program, bimetal switch, replace break in heater circuit, damaged parts Iro Dry...
  • Page 19 Test descriptio LED or disp lay symbol L ED or Dis y symbol R arks: 2.8 Changeover 10A/16A (208V/240V) operation (EU: not used, function without any Drying Iron Dry effect - Drum empty, no Fault ! There is a bypass in measuring circuit. Test: eque ce: Dis lay:...
  • Page 20: Heater Relay

    Notes: • Don’t reset control after fault codes occurred. Fault codes are Failure Code fo he li ne test program LED-> dryin damp dry regular dry extra dry lint filter omatical ly cleared after 8 dryi ng cycles without failures. If NTC in th e exha E:17...
  • Page 21: Technical Specifications

    TECHNICAL SPECIFICATIONS 7.1.6 Duct length (max.) Dryer ratings # 90º Turns / Maximum Length Elbows Rigid Duct Flexible Duct 20 m 14 m 7.1.1 Dryer ratings 17 m 11 m 14.5 m 12 m 230V, 50 Hz, 13A, with 2700 W heater 7.1.2 Drive motor ratings 7.1.7...

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