Volvo Penta D9 MH EVC Operator's Manual
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Volvo Penta D9 MH EVC Operator's Manual

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CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known
to the State of California to cause cancer, birth defects, and
other reproductive harm.
Evet lütfen,
ücretsiz Türkçe kullaným el kitabý istiyorum
Bu kuponu þu adrese
Yayýn numarasý: 7746765
postalayýn veya fakslayýn:
Ýsim
Dokument & Distribution center
Ordermottagningen
Adres
ARU2, Avd. 64620
SE-405 08 Göteborg
Ýsveç
Faks: +46 31 545 772
Sipariþler Ýnternet üzerinden de
verilebilir:
Ülke
http://www.volvopenta.com/
manual/coupon
NB! Bu teklif, teknenin teslim edilmesinden itibaren 12 aylýk bir süre için
geçerlidir.
Bu süre sonunda ürün daðýtýmý stoklarla sýnýrlýdýr.
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Summary of Contents for Volvo Penta D9 MH EVC

  • Page 1 ¢ Evet lütfen, ücretsiz Türkçe kullaným el kitabý istiyorum Bu kuponu þu adrese Yayýn numarasý: 7746765 postalayýn veya fakslayýn: Ýsim Dokument & Distribution center Ordermottagningen Adres ARU2, Avd. 64620 SE-405 08 Göteborg Ýsveç Faks: +46 31 545 772 Sipariþler Ýnternet üzerinden de verilebilir: Ülke http://www.volvopenta.com/...
  • Page 2 OPERATOR’S MANUAL D9 MH...
  • Page 3 OPERATOR’S MANUAL D9 MH...
  • Page 4 CaLiFornia proposition 65 Warning...
  • Page 5 Foreword...
  • Page 6 Contents...

  • Page 7: Safety Information

    Volvo penta dealer. if operations are performed incorrectly it could result in personal injury or damage to property or the engine.

  • Page 8: Safety Regulations During Engine Operation

    Safety regulations during engine operation the new engine Filling fuel Combustible enviroment accidents and other incidents Daily inspection maneuvering...
  • Page 9 Carbon monoxide poisoning important!

  • Page 10: Safety Directions For Maintenance And Service

    Safety directions for maintenance and service Before starting preparations Knowledge Fire and explosion Stop the engine Fuel and lubricants non-original parts Lifting the engine Batteries important! Start spray important!
  • Page 11 Hot surfaces and fluids Cooling system Warning! Carbon monoxide poisoning Lubricating system Chemicals Fuel system...
  • Page 12 Electrical system Handle antifreeze carefully! Dress properly for the job! Batteries recommended fuel, lubrication oil and coolant! perform all recommended inspections! avoid burns and crushing or cutting! Service batteries carefully!
  • Page 13 introduction Keep the operator’s manual within reach at all times. Care of the environment Fuel and oil Service and spare parts...

  • Page 14: Certified Engines

    Certified engines this puts special demands on the maintenance and service of your engine: important! Warranty get in touch with your Volvo penta dealer if you have not received a Warranty and Service Book or a copy of the warranty card.
  • Page 15 presentation technical description Engine and cylinder block Lubrication system Cooling system Fuel system Electrical system...
  • Page 16 D9 mH mg5114 DC...
  • Page 17 instruments instruments ignition lock important! Start/stop panel important!
  • Page 18 alarm display (option) Warning lamps (should never light up during operation). oil pressure (red indication) Warning Water in fuel filter (orange indication)
  • Page 19 Battery. (orange indication) Warning Coolant temperature (red indication) Warning...
  • Page 20 Coolant level (orange indication) oil level (orange indication) Serious fault (red indication) Fault (orange indication)

  • Page 21: Evc Control Panel

    EVC control panel activation button navigation wheel indication off: tachometer display selection (twin installa- Lit: tion, port or starboard tachometer) Flashes: indication padlock off: Lit: Lit: multifunction button neutral button indication off: Back button Lit: Flashes: important!

  • Page 22: Evc System Tachometer

    EVC System tachometer introduction Using the instrument Start-up screen main menu navigating the menus main menu structure Speed (option) Water temp (option) Depth (option) trip menu (option) gauges menu Settings menu Faults list notE!
  • Page 23 trip menu (option) notE! trip menu structure FUEL rEmaining: FUEL EConomY: FUEL ratE: DiStanCE to EmptY: timE to EmptY: trip DiStanCE: trip FUEL: trip FUEL EConomY: trip FUEL ratE: trip timE: trip rESEt:...
  • Page 24 gauges menu gauges menu structure EnginE HoUrS: EnginE rpm: CooLant tEmp: EnginE oiL prESSUrE: EXHaUSt tEmp: tUrBo prESSUrE: tranSmiSSion oiL tEmpEratUrE: rUDDEr angLE: FUEL LEVEL: FrESH WatEr LEVEL: VoLtagE:...
  • Page 25 Settings menu important! notE! Settings menu structure DEptH aLarm: UnitS: FUEL tanK CaLiBration: CHaSSiS iD: SEL LangUagE: DiSpLaY ContraSt: SpEED FaCtor: inFo BEEp:...
  • Page 26 Depth alarm (option) DEptH aLarm, on/oFF SEt DEptH DEptH oFFSEt Depth alarm pop-up Depth alarm signal loss...
  • Page 27 Select units and language notE! US or mEtriC DiStanCE LangUagE...
  • Page 28 Fuel tank calibration notE! FUEL mULtipoint CaLiBration notE!
  • Page 29 FUEL FULL tanK CaLiBration notE! approximated trip data Fuel alarm pop-up Fuel level signal loss...

  • Page 30: Information Message

    Speed factor Set speed factor information message Start attempt with gear engaged approximated trip data retrieving faults monitoring mode (inactive station)
  • Page 31 EVC System Display (option) introduction Structure of the display functions - System information System information...
  • Page 32 Start image Symbols for operating information Display after starting screen Connection fault...

  • Page 33: Set Display Contrast

    Set display contrast Configuration menu (button 5) (depressed for longer than 3 s) note! Configuration menu structure...
  • Page 34 Display mode System information information message and alarm Settings Language: Bleep: Engine: Engine series:...
  • Page 35 Display: Units: System Demo: Com Viewer: prog tx: about : iD no: Eeprom: Vers: Chk: part no: Source: Label:...
  • Page 36 Display mode Engine (button 1) note! note! menu, trip computer...
  • Page 37 Display mode multi (button 2) Set the appearance of the display mode multi note! note!
  • Page 38 Display mode trip (button 3) note! Display mode graph (button 4)
  • Page 39 Controls Electronic lever control operation notE Disengaging the shift function Warning...
  • Page 40 Friction brake adjusting the friction brake: Clockwise Counter clockwise...
  • Page 41 Shutdown system overview Shutdown unit (SDU) overspeed shutdown overspeed test Emergency mode (shutdown override) run detection Shutdown reset notE! Broken wire notE!
  • Page 42 SDU indications...
  • Page 43 Shutdown unit control panel Lamp test Shutdown override notE! alarms important! in case of emergency...

  • Page 44: New Engine Initial Service

    new engine initial service general External inspection Electrical wiring Filling the fuel system Filling the lubrication system Filling the cooling system important! Valves and plugs important!
  • Page 45 Starting Before starting Warning! Warning! general information about starting Warming-up Warning!

  • Page 46: Operation

    operation general Warning! important! important! important! Warning! important! important!

  • Page 47: Applying Load

    applying load manoeuvring During operation make sure that: Forward–reverse important! running in the engine must be “run in” during the first 10 hours of operation as follows: Forced propeller rotation...
  • Page 48 running preparations two lever control: Check the warning lamps and LEDs activate the control position and lock the system. notE!
  • Page 49 Start the engine Start using the ignition switch Starting with the starter button overheating protection read the instruments and warm the engine up important! reverse gear oil level...

  • Page 50: Reading The Instruments

    reading the instruments oil pressure Coolant temperature Charging alarm...
  • Page 51 Cruising speed Synchronizing engine speed notE! Changing the helm station both...
  • Page 52 operation always do a forward/reverse operation as follows: Warning! notE! important Steering note! Warning!
  • Page 53 Steering with control levers notE! rotate the boat Steering the boat auto pilot (option) activation notE! notE! running aground important...
  • Page 54 Volvo penta Lowspeed (option) Engaging Lowspeed important! important! Disengaging Lowspeed...
  • Page 55 trolling (option) Warning! operation important! notE! important!
  • Page 56 Stopping mportant! mportant! Stop important! important! auxiliary stop Warning!

  • Page 57: After Stopping

    after stopping general important! important! anti-freezing measures Warning! important! Breaks in operation [not using the engine] important!

  • Page 58: Maintenance

    maintenance notE! Daily operation records maintenance records Fluids Warranty inspection Warranty and Service Book Warning! Warning! Warning! Warning! important! notE!

  • Page 59: Recommendation Of Daily Operation Records

    recommendation of Daily operation records items to be recorded...
  • Page 60 maintEnanCE SCHEDULE D9 mH Daily Weekly after first 50 operating hours Every 50 operating hours Every 50-400 operating hours or every 12 months Every 400 operating hours or every 12 months...
  • Page 61 Every 800 operating hours or every 12 months Every 1000 operating hours or every 12 months Every 2000 operating hours Every 12 months Every 24 months...
  • Page 62 Engine Change crankcase ventilation filter important! Drive belts. Check/adjust/change Warning! general information important! adjusting the alternator belt Changing the alternator belt...

  • Page 63: Lubrication System

    Lubrication system Lubrication oil level check notE! Lubrication oil filling important! Lubrication oil change important! Warning! notE!
  • Page 64 Filters and by-pass filter change Warning! notE! Switchable oil filters important!

  • Page 65: Fuel System - Venting

    Fuel system Warning! Warning! important! Fuel system venting Single filter and Switchable filters Stationary engine:...
  • Page 66 Fuel filter Drain Stationary engine running engine (switchable filters only)
  • Page 67 Change the filter elements Stationary engine: Warning! notE!
  • Page 68 running engine: Warning! notE!
  • Page 69 twin fuel pre-filter/water separator Drain Valve positions Change the filter elements...

  • Page 70: Air Inlet And Exhaust Systems

    air inlet and Exhaust Systems Changing the air filters important! inlet manifold. Checking the drain hole Warning!
  • Page 71 Cooling system Warning! Warning! important! important! important! important!
  • Page 72 Engine mounted heat exchanger Drain points fresh water system Drain points raw water system...

  • Page 73: Freshwater System

    Freshwater system Coolant level check notE! Coolant filling topping up important! notE! Filling when the system is empty important!
  • Page 74 Coolant drain important! Freshwater system flushing...
  • Page 75 raw water system Warning! Draining the raw water system important! Zinc anodes. Check/change Warning! important!
  • Page 76 impeller. Check/change Warning! important! Seawater filter. inspection/cleaning Warning!

  • Page 77: Electrical System

    Electrical system Warning! Warning! main switches important! Fuses important ! Control and monitoring system important ! Electrical connections...
  • Page 78 Batteries. maintenance Warning! Warning! Warning! Connection and disconnection Cleaning Electrolyte level notE! important!
  • Page 79 Batteries. Charging Warning! Warning! important! Warning! quick char- gers Electric welding important! before...

  • Page 80: Electrical Installations

    Electrical installations important! must only always consider the following: where the high voltage section is galvanically isolated from the low voltage section important! notE!
  • Page 81 maintenance reverse gear oil level. Checking and filling inspection Warning! Filling important! oil strainer. Cleaning Warning! important!

  • Page 82: Oil Change

    oil. Change important! Seal. Lubrication applies only to twinDisc reverse gear...
  • Page 83 accessories Disengageable clutch. adjusting twin Disc (t.D.) Disengageable clutch. Lubrication main bearing and clutch mechanism release bearing important!

  • Page 84: Care During Storage

    inhibiting general Warning! important! preparation Stop up to eight months: Stop over eight months: important! important! important! Care during Storage important!

  • Page 85: Return The Engine To Service

    return the Engine to Service Conserving the lubricating and fuel systems for stops longer than eight months: con- servation oil* conservation oil*...

  • Page 86: In Case Of Emergency

    in case of emergency Start with auxiliary batteries Warning! Warning (–) Warning Warning (–) Shutdown override (EVC only) Start with active shutdown (EVC only) important!
  • Page 87 Emergency shifting notE! Warning...

  • Page 88: Fault Tracing

    Fault-tracing Warning! notE! Symptoms and possible causes...

  • Page 89: Diagnostic Function

    Diagnostic function the diagnostic function has the following tasks: the diagnostic function affects the engine in the following ways when: reaction reaction reaction reaction reaction...
  • Page 90 malfunction message engine and EVC- system notE! Danger pop-up notE! Warning pop-up notE! Caution pop-up...
  • Page 91 Faults list Erasing faults in faults list notE...

  • Page 92: Fault Register

    Fault register Warning! Explanation Description Explanation: reaction action Engine speed Explanation: Fault in engine speed sensor. reaction action Water in fuel Explanation: Water in water trap in fuel filters. reaction action Seawater pressure Explanation: Seawater pressure too low. reaction action...
  • Page 93 air temperature Explanation: Charge air temperature too high. reaction action Coolant level Explanation: Coolant level too low. reaction action Coolant pressure Explanation: Coolant pressure too low. reaction action Coolant temperature Explanation: Ccoolant temperature too high. reaction action...
  • Page 94 Fuel pressure Explanation: Fuel pressure too low. reaction action Fuel temperature Explanation: Fuel temperature too high. reaction action Engine oil level Explanation: oil level too low. notE! reaction action Engine oil pressure Explanation: oil pressure too low. reaction action...
  • Page 95 Engine oil temperature Explanation: Engine oil temperature too high. reaction action Engine oil filter Explanation: oil pressure differential too big. reaction action Crankcase pressure Explanation: Crankcase pressure too high. reaction action Exhaust temperature Explanation: Exhaust temperature too high. reaction action transmission oil pressure Explanation: transmission oil pressure too low.
  • Page 96 Battery voltage Explanation: Battery voltage too low. reaction action auxiliary stop Explanation: External stop signal. reaction action primary battery Explanation: poor battery or charging. reaction action Secondary battery Explanation: poor battery or charging. reaction action 30 V supply fuse Explanation: Fuse is broken. reaction action...
  • Page 97 EmS supply fuse Explanation: Fuse is broken. reaction action Extra supply fuse Explanation: Fuse is broken. reaction action Check control lever Explanation: Fault in control lever. reaction action Lever calibration Explanation: incorrect lever calibration. reaction action Check EVC system Explanation: internal fault in the EVC system. reaction action...
  • Page 98 System failure Explanation: miscellaneous fault. reaction action Check shift actuator Explanation: Fault in shift actuator. reaction action...

  • Page 99: Technical Data

    technical Data D9 mH (D9-300) general Exhaust temperatures: 221 kW @ 1800 rpm Lubricating system Oil capacity, approx. Incl. oil filters 46 liters (12,2 US gals) 12 liters (3,2 US gals) Cooling system Electrical system...
  • Page 100 D9 mH (D9-355) general Exhaust temperatures: 261 kW @ 1800 rpm Lubricating system Oil capacity, approx. Incl. oil filters 46 liters (12,2 US gals) 12 liters (3,2 US gals) Cooling system Electrical system...
  • Page 101 D9 mH (D9-355) general Exhaust temperatures: 261 kW @ 2200 rpm Lubricating system Oil capacity, approx. Incl. oil filters 46 liters (12,2 US gals) 12 liters (3,2 US gals) Cooling system Electrical system...
  • Page 102 D9 mH (D9-425) general Exhaust temperatures: 313 kW @ 2200 rpm Lubricating system Oil capacity, approx. Incl. oil filters 46 liters (12,2 US gals) 12 liters (3,2 US gals) Cooling system Electrical system...

  • Page 103: Reverse Gear

    reverse gear twin Disc type designation mg5114SC-E mg5114DC-E notE! single grade...

  • Page 104: Fuel Specification

    Fuel specification Sulfur content...

  • Page 105: Lubrication Oil Specification

    Lubrication oil specification recommended types of engine oil important! oil grade Sulphur content in fuel, by weight up to 0.5% 0.5–1.0% more than 1.0% oil change interval: reached first in operation: notE! both note. = Volvo Drain Specification aCEa = association des Constructeurs Européenne d’automobiles = american petroleum institute tBn= total Base number Selection of oil viscosity...

  • Page 106: Coolant Specification

    Coolant specification important! Water quality Volvo penta Coolant Volvo penta Coolant, ready mixed mixing ratio important! distilled - de-ionized water important!
  • Page 107 identification numbers D9 mH...

  • Page 108: Sea Trial Data

    Sea trial data...
  • Page 109 notes...
  • Page 111 ✂ Yes please, I would like an operator’s manual in English at no charge. Publication number: 7746699 Post or fax this coupon to: Document & Distribution Center Name Order Department ARU2, Dept. 64620 Address SE-405 08 Göteborg Sweden Fax: +46 31 545 772 Orders can also be placed via the Internet: http://www.volvopenta.com/...
  • Page 112 ✂ Sí gracias, deseo recibir gratuitamente un libro de instrucciones en español. Número de publicación: 7746757 Franquear o enviar fax a: Document & Distribution Center Nombre Order Department ARU2, Dept. 64620 Dirección SE-405 08 Göteborg Suecia Fax: +46 31 545 772 El pedido puede hacerse tam- bién por internet: http://www.volvopenta.com/...
  • Page 113 ✂ Ja graag, Ik wil kosteloos een instructieboek in het Nederlands ontvangen. Publicatienummer: 7746762 Stuur of fax de coupon naar: Document & Distribution Center Naam Order Department ARU2, Dept. 64620 Adres SE-405 08 Göteborg Zweden Fax: +46 31 545 772 U kunt ook bestellen via internet: http://www.volvopenta.com/...
  • Page 114 ✂ Sim, obrigado(a)! Gostaria de receber gratuitamente um manual de instruções em português. Número de publicação: 7746763 Envie o talão pelo correio ou um fax para: Nome Document & Distribution Center Order Department Endereço ARU2, Dept. 64620 SE-405 08 Göteborg Sweden Fax: +46 31 545 772 A encomenda também pode...
  • Page 115 ✂ Evet lütfen, ücretsiz Türkçe kullaným el kitabý istiyorum Bu kuponu þu adrese Yayýn numarasý: 7746765 postalayýn veya fakslayýn: Ýsim Dokument & Distribution center Ordermottagningen Adres ARU2, Avd. 64620 SE-405 08 Göteborg Ýsveç Faks: +46 31 545 772 Sipariþler Ýnternet üzerinden de verilebilir: Ülke http://www.volvopenta.com/...

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