Volvo Penta D16 Operator's Manual
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Volvo Penta D16 Operator's Manual

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  • Page 1 operator’s manual...
  • Page 2 Do not modify or tamper with the exhaust system. • Do not idle the engine except as necessary. For more information www.P65warnings.ca.gov/marine www.p65warnings.ca.gov/products/diesel © 2022 AB VOLVO PENTA Volvo reserves the right to make changes Printed on environmentally friendly paper...

  • Page 3: Table Of Contents

    Maintenance and replacement parts ............17 Excessive strain on a product and components ........18 Volvo Penta EVC system, integrity and modification ......18 Installation and use of Volvo Penta External Helm ......... 18 Recording engine data ................19 Certified Engines ..................20 Volvo Penta Dealer Network ..............
  • Page 4 Local Control ..................65 Battery Management display ............... 66 Propeller Shaft Brake ................69 Power Take-off ..................69 Volvo Penta Interceptor System ............70 Operation ..................... 71 Easy Connect Interface ................ 73 Volvo Penta Easy Connect ..............73 Starting ...................... 74 Before Starting ..................
  • Page 5 Units ...................... 135 Language ....................136 EVC Info ....................136 Fuel Tank ....................137 Technical Data ..................140 Lubrication System ................140 Viscosity ....................141 Coolant, Mixing ..................145 Identification Numbers ............... 147 Index ......................149 47713726 12-2021 © AB VOLVO PENTA...

  • Page 6: Foreword

    Pay careful attention to the safety instructions included in the manual. As the owner of a Volvo Penta marine engine, you become part of a worldwide network of dealers and service workshops that assist you with technical advice, service requirements and replacement parts.

  • Page 7: Safety Information

    This chapter describes how safety precautions are If anything remains unclear or if you are unsure of presented in the manual and on the product. Read the something, contact your Volvo Penta dealer for chapter through very carefully before you start the assistance.
  • Page 8 Always wear safety glasses if there is a risk of splintering, sparks and spray from the electrolyte (so- called battery acid), or other chemicals. Your eyes are very delicate and damage can result in loss of sight! 47713726 12-2021 © AB VOLVO PENTA...
  • Page 9 Spare parts — safety WARNING! Always use spare parts with the same quality as genuine Volvo Penta parts to minimize the risk of an explosion or fire. Components in fuel systems and electrical systems on Volvo Penta engines are designed and manufactured to minimize the risk of explosions and fire, in accordance with applicable legal requirements.
  • Page 10 Information on the engine IMPORTANT: Make sure that all warning and information decals on the product are always visible. Replace decals which have been damaged or painted over. 47713726 12-2021 © AB VOLVO PENTA...
  • Page 11 Before welding work IMPORTANT: Before any work with electric weld can begin, the connection to all control units must be disconnected. After finished welding, re-connect the connection to all control units before connecting any battery cable. 47713726 12-2021 © AB VOLVO PENTA...
  • Page 12 There is a risk that hot oil can spray out. Refueling WARNING! There is always a risk of fire and explosion during refueling. Smoking is forbidden and the engine must be stopped. 47713726 12-2021 © AB VOLVO PENTA...
  • Page 13 Safety Information Proper fuel quality IMPORTANT: Always use the fuel recommended by Volvo Penta. See Technical Data in Operator’s Manual. Other fuel can damage the engine. Wrong fuel quality can also lead to higher service costs. P0024477 WARNING! Risk of personal injury.
  • Page 14 Cleanliness for sensitive components IMPORTANT: Observe meticulous cleanliness when handling system components. Even minimal amounts of dirt could cause a breakdown. Adjustment of the clutch CAUTION! Clutch adjustments must be carried out with the engine stopped. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 15: Maneuvering

    Instead, try to change the speed, trim or load distribution. If possible, take down or open the cockpit awning. Contact your boat dealer for the best solution for your boat. 47713726 12-2021 © AB VOLVO PENTA...
  • Page 16 Instead, try to change the speed, trim or load distribution. If possible, take down or open the cockpit awning. Contact your boat dealer for the best solution for your boat. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 17: Introduction

    Introduction Check that you heave received the correct operator’s manual before continuing reading. If not, please contact your Volvo Penta dealer. Read the Operator’s Manual carefully and learn to handle the engine, controls and other equipment in a safe manner before you start the engine.

  • Page 18: Warranty

    Introduction Warranty Your new Volvo Penta marine engine is covered by a limited warranty, subject to the conditions compiled in the Warranty Information. Note that AB Volvo Penta’s liability is limited to the specification in the Warranty Information and Emission Control System Warranty Statement.

  • Page 19: Running In The Engine

    These qualities will be maintained through regular servicing and the use of spare parts with the same quality as genuine Volvo Penta parts. If reliable and purpose-built parts are not used, your safety, health, and the machine’s function may be compromised.

  • Page 20: Excessive Strain On A Product And Components

    Modifying the EVC system or connecting spare parts or systems that do not comply with the quality of genuine Volvo Penta parts may adversely affect the system performance, safety and warranty coverage.

  • Page 21: Recording Engine Data

    AB Volvo Penta and authorized workshops will not distribute this stored information without permission. AB Volvo Penta may, however, be forced to provide this information if required by national legislation. In general, AB Volvo Penta and authorised workshops may read and use the information.

  • Page 22: Certified Engines

    NOTICE! Neglects or failure to follow the points listed here may invalidate the engine emission certificate. This means AB Volvo Penta can no longer guarantee engine conformity with the certified model. Volvo Penta is not responsible for damages or costs arising as a result of this.

  • Page 23: Volvo Penta Dealer Network

    The Volvo Penta global network of authorized dealers is at your service. We strongly recommend that you take your product to an authorized Volvo Penta dealer for service and repair. They are specialists in Volvo Penta products and have the accessories, genuine...

  • Page 24: Presentation

    AUS fulfills set standards and that the tank level is not too low. Should the system detect deviations a warning signal will be given and a fault code stored in the control unit. 47713726 12-2021 © AB VOLVO PENTA...
  • Page 25 CAUTION! Wait at least two minutes after the engine has been turned off before removing the AUS/DEF hoses so that automatic drainage and depressurization of the AUS dosing system is completed. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 26: Major Components

    Presentation Major Components 1 Post-EATS temperature-sensor 2 Post-EATS NOx-sensor 3 AUS/DEF Injector 4 Pre-EATS NOx-sensor 5 Pre-EATS temperature-sensor 6 QLT sensor 7 AUS/DEF Tank 8 Pre-EATS temperature-sensor 9 SCR - muffler 47713726 12-2021 © AB VOLVO PENTA...
  • Page 27 A level sensor (2) prevents overfilling for the day tank. The pump (4), filter (1) and the level sensor (2) are not supplied by Volvo Penta, for more information see installation poster for EATS. 47713726 12-2021 © AB VOLVO PENTA...
  • Page 28 25 °C (77 °F) or in direct sunlight. Remember that the solution expands upon freezing and leave room expansion in the tank when storing in spaces where there is a risk of freezing. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 29: Operation

    IMPORTANT: If a replacement of the SCR-muffler must be done it is important to recycle the old SCR-muffler at an approved recycle facility. Contact a Volvo Penta workshop for more information. 47713726 12-2021 © AB VOLVO PENTA...
  • Page 30 — flush with copious amounts of water and remove contaminated clothing. • eye contact — flush thoroughly for several minutes; contact physician as necessary. • inhalation — breathe fresh air and contact physician as necessary. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 31: Instruments And Controls

    Instruments and Controls This chapter describes the instruments, panels and controls Volvo Penta sells for your engine. If you would like to complement your instrumentation, or if your boat is equipped with instruments not described here, we ask that you contact your Volvo Penta dealer.

  • Page 32: Ignition Switch

    S = The stop position. 0 = The key can be inserted or removed. I = Operating position. System power is connected. II = Not used. III = Start position. Starter motor is engaged. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 33: Control Panels

    Instruments and Controls Control Panels Volvo Penta control panels can be installed in different combinations. The panels all look the same but are configured to handle different functionality. The number of available panels and their function depend on the boat’s functionality setup.

  • Page 34: Cruise Control Panel

    Controls, page 59 section for further information. Activation Activate the helm station by depressing the on/off button. Further pressure on the button locks the helm station. To switch off the function, hold the button down for 3 seconds. 47713726 12-2021 © AB VOLVO PENTA...
  • Page 35 Go to the information display to obtain information regarding the alarm. Contact a Volvo Penta workshop for a complete readout of all fault messages. For further information on how to handle fault...

  • Page 36: Synchronization Panel

    ”raised” in relation to the horizontal axis. – Will trim the drive away towards the transom, ”lower” the bow of the boat. For further information on Power Trim refer to Trim Ranges, page 55. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 37: Gauges

    The dial shows the level of fresh water in the fresh water tank. 6 Rudder Position Indicator The instrument shows rudder position. 7 Alarm Monitor The alarm monitor provides a visual warning for any active alarm. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 38: Displays

    Instruments and Controls Displays Volvo Penta offers several different display types and sizes. This chapter describes the Information Display, the 4" Display and the 7" Display. For more information about Volvo Penta Glass Cockpit displays, see separate documentation. Information Display The information display shows engine and operational information, messages and alarms.

  • Page 39: 4" Display

    Make a habit of protecting the screen by using the protective cover when the boat is not in use. The Volvo Penta 4" screen is controlled using the panel buttons as follows: Return to the previous menu.
  • Page 40 Depending on the functions installed in the boat, the following can be displayed: Engine Speed Engine Hours Engine coolant temperature Battery Voltage Engine oil pressure Engine View Turbo Pressure Exhaust Temperature Transmission Oil Pressure Transmission oil temperature Propeller Rotation Ahead Speed 47713726 12-2021 © AB VOLVO PENTA...
  • Page 41 Trip Distance shows the distance travelled since the latest trip computer reset. • Trip Fuel shows the fuel consumption since the latest trip computer reset. • Trip Hours shows the time travelled since last trip computer reset. Average Fuel 47713726 12-2021 © AB VOLVO PENTA...
  • Page 42 Sea Water Temperature • Freshwater Level Vessel • ACP Info See the chapter entitledActive Corrosion Protection for information about Active Corrosion Protection (ACP). • Interceptor Position Refer to Optional, page 70 for information about Interceptor Position. 47713726 12-2021 © AB VOLVO PENTA...
  • Page 43 Enable or disable the signal confirming function activation and deactivation. Info Beep Level Set the volume of the Info Beep. Trip Reset Reset all trip computer data. ACP Mode Set the Active Corrosion Protection (ACP) position. 47713726 12-2021 © AB VOLVO PENTA...
  • Page 44 All fault messages are stored in Warning Manager, where the affected drivetrain is shown, the fault is described and suitable actions are suggested. Refer to Fault Code Register, page 91 for more information about different fault messages. Warning Manager 47713726 12-2021 © AB VOLVO PENTA...
  • Page 45 Replace Gauge Restore Default View To revert to the basic display settings, navigate to Restore Default View. 1 Press the Menu button and select Restore Default View. 2 Press the button. Restore Default View 47713726 12-2021 © AB VOLVO PENTA...

  • Page 46: 7" Display

    Instruments and Controls 7" Display Via the 7” display it is possible to view and control all installed functions in the Volvo Penta control system. IMPORTANT: Prolonged exposure to strong sunlight can damage the screen and cause functional faults. Make a habit of protecting the screen by using the protective cover when the boat is not in use.
  • Page 47 Restore Default View To revert My view to default settings, turn the knob to RESTORE DEFAULT VIEW in the Customize menu and press , press again to confirm. 47713726 12-2021 © AB VOLVO PENTA...
  • Page 48 - Days to Service, days left until it is time for service. There is also an pop-up in the display to remained the need of service. 1. Shows engine torque output in percentage of available engine torque, at current engine speed, 47713726 12-2021 © AB VOLVO PENTA...
  • Page 49 - DEF/AUS Outlet Temperature shows the outlet temperature of the urea solution. - DEF/AUS Avg Consumption is based on the average urea solution consumption since last trip computer reset. 47713726 12-2021 © AB VOLVO PENTA...
  • Page 50 Day mode shows dark-colored text against a light- colored background and Night mode shows light- colored text against a dark-colored background. To switch between modes, press the button Background Choose between the background colors Gray, Aqua, White, Carbon and Red. 47713726 12-2021 © AB VOLVO PENTA...
  • Page 51 Vessel ID, ID for whole boat installation. Features Displays all EVC functions. The installed functions are marked with blue color. Components To see all installed components, press the button. Software Displays the software ID number. 47713726 12-2021 © AB VOLVO PENTA...
  • Page 52 Alert sign. Fault message with description and suggestion for action. Shows which driveline the fault was detected in. Service information, fault codes. List of registered faults; turn the knob to browse. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 53: Alarm Handling Display

    In order to show that the screen is functioning correctly and not has frozen, the two circles in the top right corner should alternate full/empty-empty/full. See the chapter entitled Fault handling for more information about different fault messages and how to acknowledge them. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 54: Glass Cockpit Display

    Autopilot lost communication with H... 8:34 Check Auxiliary bus For further information see Fault handling, page 87 8:34 Check Auxiliary bus and Volvo Penta Glass Cockpit manual. 7:15 Check Auxiliary bus 13-JAN-2016 Sorted by Time Back Engage Info...
  • Page 55 SOC (state of charge) • Time to empty / Time to full • Voltage • Current • Battery health 1. Shows engine torque output in percentage of available engine torque, at current engine speed. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 56: Shutdown Module (Sdm)

    Therefore, if the shutdown override mode is active, Volvo Penta’s product liability may cease. In shutdown override mode the engine will not shut down for any reason other than overspeed. The shutdown override mode is active for as long as the switch remains in override mode.

  • Page 57: Powertrim

    The catch is released automatically when the stern drive is trimmed down. WARNING! Never run the engine with the drive in the “lift” range. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 58: Trim Controls

    NOTICE! The individual drive adjustments with the front buttons (2) is only available for installations without Volvo Penta Interceptor System. For information about the Interceptor System, refer to Optional, page 70. Top mount control for twin installation...

  • Page 59: Maneuvering

    ”bow up” or ”bow down” positions. The stability and steering characteristics of the boat can also vary depending on the sea conditions. Contact your Volvo Penta dealer to correct these tendencies if your boat shows instability an/or self-steering tendencies.
  • Page 60 The highest permitted engine speed when in the Beach range is 1500 rpm. IMPORTANT: Make sure the drive's coolant inlet is never trimmed out of the water when operating in the beach range. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 61: Controls

    Instruments and Controls Controls This section describes the controls Volvo Penta sells for your engine. Contact your dealer if your boat is equipped with controls other than those described here, and you feel uncertain about their function. Top mounted control The engine can only be started with the control lever in the neutral position.
  • Page 62 Interceptor System, refer to Optional, page 70 for more information. 10 TRIM (Optional) Trim the drive out/in. For twin engine installations, the adjustments of the drives are synchronized. For further information, see Trim Ranges, page 55. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 63: Disengaging The Shift Function

    2 Remove the cover (3). 3 Adjust the friction brake (1) and/or click mode (2) by turning the screw clockwise for stiffer lever movement, and counterclockwise for lighter lever movement. 4 Replace the cover. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 64: Features

    NOTICE! Included features may differ between installations. For more information contact your Volvo Penta dealer. Lowspeed The Volvo Penta Lowspeed function is available for engines with hydraulic transmissions. Boats with powerful engines can have high speeds even at low revolutions; the low speed function reduces speed.
  • Page 65 2 Press the Lowspeed button on the control or on the helm station panel to disengage the low speed function. Two audible signals confirm that the function is switched off and the “Lowspeed deactivated” (C) message is displayed on the screen. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 66: Cruise Control

    The target speed is shown in the display. When fine- tuning with the +/- button the speed is adjusted to next even 0.5 knots, 0.5 Mph or 1 km/h. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 67: Optional

    Press REMOTE DISABLE (red LED on the button lights up) for deactivation of remote control. The breakers can still be controlled locally on the BCM. Deactivation/activation is synchronized between all BCMs in the network. Remote disable. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 68: Battery Management Display

    The values form the basis for when specified levels will alert/switch off to prevent total power loss or battery getting damaged or drained. The menu includes settings for Start Aid and Start Aid Level . 47713726 12-2021 © AB VOLVO PENTA...
  • Page 69 During operations, the number of hours are shown until the battery is empty, and when the battery is charged, the number of hours are shown P0016997 until a fully-charged battery. Pressing again shows: 47713726 12-2021 © AB VOLVO PENTA...
  • Page 70 - Good – good status but the battery will not achieve its full capacity. - Poor – replace the battery. The batteries' status (On/Off) for the driveline is shown with a symbol at the bottom of the Battery Management display = Off. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 71: Propeller Shaft Brake

    1 Press RPM to disconnect power take-off control. The engine will revert to idle speed. 2 Move the control levers to neutral. 3 Press PTO to connect the engine for propulsion. The engine is now in neutral and idling. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 72: Volvo Penta Interceptor System

    Optional Volvo Penta Interceptor System The Volvo Penta interceptor system is a trim system that uses interceptors installed on the transom to act on a boat's running characteristics and provide a safer, more comfortable passage regardless of weather conditions. The IS system affects a boat's running characteristics at speeds of ≈10 knots and above.

  • Page 73: Operation

    A high sensitivity creates the most effective damping, but not necessarily the most comfortable ride. Too high sensitivity can create a tendency of the vessel rolling back and forth, in which case, the sensitivity should be reduced. 47713726 12-2021 © AB VOLVO PENTA...
  • Page 74 Self cleaning is performed whether or not the boat is in use. During prolonged inactivity, e.g. winter lay-ups, self cleaning can be switched off by turning off the circuit breaker or disconnecting power. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 75: Easy Connect Interface

    Optional Easy Connect Interface Volvo Penta Easy Connect Volvo Penta Easy Connect gives you an overview of boat and engine data, route information and more, by linking your boat/engine – via Bluetooth® to your smartphone/tablet. It consists of two parts, the Easy Connect Interface and the Easy Connect app.

  • Page 76: Starting

    The alternator and electronics could be damaged. • Unlock the EVC system. • Start the engine bay fan, where fitted, and allow it to run for at least four minutes. • Check there is sufficient fuel for the planned trip. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 77: Starting The Engine

    If possible, leave the starter motor to cool for at least five minutes before making a new start attempt. Put the Gear in Neutral Put the drive/reverse gear in Neutral by moving the control lever(s) to Neutral (N) at all stations. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 78: Read The Instruments And Warm The Engine Up

    IMPORTANT: Never race the engine when it is cold. Racing the engine when it is cold can damage the engine components and decrease the engine lifetime. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 79: Operation

    3 Take the indicated actions; see chapter Fault Code Register, page 91. The fault will be stored as long as the fault remains. It will be possible to read out the fault code at an upcoming service. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 80: Maneuvering

    3 Move the control lever to Reverse (R) with a rapid, distinct movement and increase engine speed. IMPORTANT: To avoid water entering the stationary engine via the exhaust pipe, it is important that all engines are running during reverse maneuvers. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 81: Switch Imo Tier Ii/Iii

    To switch emission standards in Glass Cockpit (A) select Options > Settings > My Vessel > EATS. To switch between emission standards on the IMO Panel press B or C. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 82: Helm Stations

    Lock or unlock an active helm station by pressing the STATION button (2). The padlock icon (3) lights up when the helm station is locked. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 83: Station Handling For Type Approved Installation

    4 If the levers do not correspond while the N-LEDs led are flashing, the transfer will be interrupted and the gear will move to neutral, the engine idles. Levers must be in neutral position to gain control. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 84: Cruising Speed

    (approximately) the same position. 2 The engine speed levers are in a forward position. The synchronizer is disengaged as soon as the conditions are no longer met or if the engines reach maximum throttle. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 85: Engine Shutdown

    To lock the EVC system, hold the key fob in front of the symbol on the e-Key panel. A flashing red light indicates that the system is locked. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 86: Ignition Auto Off

    Settings menu Ignition Auto Off. Auxiliary stop If the engine cannot be stopped using a normal procedure, the engine can be stopped via the auxiliary stop installed on the back of the engine. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 87: After Engine Shutdown

    30 seconds after turning off the ignition. This in order to save engine data to the engine control unit. NOTICE! Depending on the model and setup, there could be more than one switch. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 88: Operation Break

    Maintenance, page 118 and Seawater System, Draining, page 122 respectively for more detailed information. Check the charge status of the battery. A poorly- charged battery can freeze and burst. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 89: Fault Handling

    This chapter describes some possible alarms and fault handling. Note that the content of this chapter does not provide full coverage of the possible fault messages and alarms. Contact a Volvo Penta workshop for assistance with diagnostic readouts and unresolved faults. Alarm Handling If a fault is discovered, the driver is warned via a buzzing alarm and a message in the display.

  • Page 90: Acknowledge Message

    Thruster fault messages NOTICE! The thruster is not a Volvo Penta product. For assistance with faults regarding the thruster, please contact the thruster supplier service center.

  • Page 91: Fault Tracing

    Fault Tracing A number of symptoms and possible causes of engine malfunctions are described in the table below. We recommend that you always contact your Volvo Penta dealer if problems occur which you cannot resolve by yourself. NOTICE! Read through the safety advice for care and maintenance work in the Safety precautions for maintenance and service operations chapter before starting work.
  • Page 92 34. Blocked charge air cooler 35. Oil level too high 36. Water entry into engine 37. High back pressure in exhaust system 38. Faulty engine speed sensor 39. Stored fault codes 40. Check valve in feed pump leaks 47713726 12-2021 © AB VOLVO PENTA...

  • Page 93: Fault Code Register

    This chapter gives a more detailed description of the messages together with suggested actions to take. Contact your Volvo Penta dealer if the fault remains after trying the corrective actions associated with the fault. Message If a malfunction is discovered, a message is shown on the display.
  • Page 94 Boost pressure high Reason: The boost pressure Is critically high. Symptom: Engine performance is affected. Action: Contact a Volvo Penta workshop as soon as possible. Engine stop switch Reason: Engine stop switch is activated. Symptom: Engine stops. Engine can not start.
  • Page 95 Check the oil level and that there is no leakage. Refer to Oil level, checking and topping up, page 110. Check Multilink Possible causes: Limited instrumentation — the control unit has a communication fault. Corrective action: Contact your Volvo Penta workshop. Check transmission Possible cause: •...
  • Page 96 Check the cable connections for the Auxiliary Stop. • Check the cable connections in the Shutdown relay. Engine Oil Filter Possible cause: There is an oil pressure difference and engine power is reduced. Corrective action: Contact your Volvo Penta workshop. 47713726 12-2021 © AB VOLVO PENTA...
  • Page 97 Check that there is no leakage. Engine Speed Possible cause: Engine performance may be compromised and engine power is reduced. Corrective action: Contact your Volvo Penta workshop. Exhaust Temperature Possible cause: The exhaust temperature is too high and engine power is reduced.
  • Page 98 Intake Manifold Temperature Possible cause: Charge air temperature is too high and engine power is reduced. Corrective action: Contact your Volvo Penta workshop. Power Relay Failure Possible cause: There is a faulty relay. If the engine is off, the engine will not start until the fault is corrected.
  • Page 99 Corrective action: Empty the water trap underneath the fuel filters. Refer to Maintenance, page 113. Water in drive oil Possible cause: Leaking propeller shaft seal. Corrective action: Contact a Volvo Penta workshop. AirFilterInd Air filter sensor. • Air Filter Clogged.
  • Page 100 Check that the seawater filter is not blocked. Refer to Seawater Filter. • Check the impeller in the sea water pump. Refer to Impeller. • Check that no leakage occurs. • If engine is shut down, check SDM and make a reset. 47713726 12-2021 © AB VOLVO PENTA...
  • Page 101 Checking Engine Oil Level, Refer to Oil level, checking and topping up, page 110. • Check that no leakage occurs. EngOverspeed Critical system fault Engine shuts down automatically. Contact a Volvo Penta workshop if the fault remains. EATS Failure Malfunction detected in the SCR/EATS system. ECUMainRelay Smart Relay Module (SRM).
  • Page 102 Reversing gear oil pressure too low. • Check the oil level. Refer to Reversing gear, ZF. • Check that the oil strainer is not blocked. Refer to Reversing gear MGX. Contact a Volvo Penta workshop if the fault remains. InjectorCyl#1 Injector fault. InjectorCyl#2 Injector fault.
  • Page 103 Check the impeller in the sea water pump. Refer to Impeller, Check and Change, page 123. • Check that no leakage occurs. StopRelay Engine stop relay electrical failure. Wastegate Wastegate actuator failure. WastegateSol Exhaust control valve electrical failure. VBatMeasure Battery power in EMS to low. 47713726 12-2021 © AB VOLVO PENTA...
  • Page 104 Fault Code Register WtrInFuelInd Water in Fuel. • Empty the water trap underneath the fuel filters. Refer to Fuel pre-filter with water separator. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 105: In Case Of Emergency

    Do not touch the connections during the start attempt: Risk of arcing. Do not bend over any of the batteries either. 5 Turn off the engine. Remove the start cables in the exact opposite order to their connection. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 106: Maintenance Schedule

    Maintenance Schedule Your Volvo Penta engine and its equipment are designed for high reliability and long life. The engines are built to have the smallest possible environmental impact. If given preventive maintenance, according to the maintenance schedule, these qualities will be retained and unnecessary malfunctions will be avoided. In order for the warranty to be valid, the owner must make sure that the services in the service intervals are performed.

  • Page 107: Maintenance

    Volvo Penta recommend that all servicing with the engine running should be undertaken by an authorized Volvo Penta workshop. The intervals when maintenance items must be carried are indicated in the Maintenance Schedule.

  • Page 108: Orientation

    3 Engine oil filters 4 Heat exchanger 5 Expansion tank 6 Coolant filler cap 7 Crankcase ventilation 8 Oil filler cap 9 Auxiliary stop 10 Alternator 11 Sea water pump 12 Switchable fuel filters 47713726 12-2021 © AB VOLVO PENTA...
  • Page 109 4 Oil filler cap 5 Auxiliary stop 6 Switchable fuel filters 7 Control unit 8 Oil dipstick 9 Alternator 10 Charge air cooler 11 Air filter 12 Air filter 13 Radiator 14 Engine oil filters 47713726 12-2021 © AB VOLVO PENTA...

  • Page 110: Engine, General

    Always replace a belt that appears worn or is cracked. Belts working in tandem must be replaced simultaneously. Both the alternator belts and drive belt have automatic belt tensioners and should not need adjusting. 47713726 12-2021 © AB VOLVO PENTA...
  • Page 111 P0006336 7 Raise the belt tensioner (2) and install the new alternator belt. 8 Re-install the water pump drive belt. 9 Install the belt guards. 10 Start the engine and do a function check. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 112: Lubrication System

    Maintenance Lubrication System Volvo Penta only recommends the use of genuine Volvo Penta oils with the correct VDS (Volvo Drain Specification) standards. Genuine Volvo Penta oils are extensively tested and quality assured by Volvo Penta to optimize performance, reduce fuel consumption and maximize the life of the engine.

  • Page 113: Oil Filter/By-Pass Filter, Replace

    Then tighten the filters another 3/4 to 1 turn. 7 Start the engine (idle) and make sure that no leakages occur. Check the oil level once the engine has stopped. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 114: Switchable Oil Filters

    8 Put the handle in the operating position (straight up). 9 If necessary, top up the system at the first stop. Refer to section Engine Oil, Replace. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 115: Fuel System

    Always observe the greatest cleanliness during refueling and work on the fuel system. All work on the injectors of the engine must be carried out by an authorized Volvo Penta workshop. WARNING! Fire hazard. When carrying out work on the fuel system make sure the engine is cold.

  • Page 116: Engine Fuel Filter Replacement

    Tighten the bleeding nipple while fuel is flowing out. 9 Remove the hose and put the protective cap back on the nipple. 10 Start the engine and check for leakages. 47713726 12-2021 © AB VOLVO PENTA...
  • Page 117 7 Remove the hose and put the protective cap back on the nipple. 8 Repeat the procedure with the other filter. 9 Turn the handle to normal operating position (N). Check for leakages. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 118: Fuel System, Bleeding

    5 Run the engine at idle for a few minutes to remove any remaining air from the system. The close the venting nipple (1) on the engine and check that it does not leak. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 119: Fuel Pre-Filter

    Maintenance Fuel pre-filter Volvo Penta fuel pre-filters are supplied in single and double models. Checks The double filter is fitted with a pressure gauge 1 that indicates when it is time to replace the filter cartridges. The filter cartridges must be replaced according to maintenance schedule recommendations, or earlier if the pressure gauge shows a pressure drop of 6–10 in.

  • Page 120: Freshwater System

    - in the worst case - can cause engine breakdown. Volvo Penta strongly recommend the use of our own coolants, ”Volvo Penta Coolant VCS Ready Mixed” or the concentrate ”Volvo Penta Coolant VCS”, which...

  • Page 121: Coolant Level, Checking And Topping Up

    Never run the engine under full load before the system has been bled and topped up. 4 Check air vents for leakage. 5 Stop the engine and allow it to cool. Check the coolant level and top up if needed. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 122: Coolant, Draining

    3 Continue with all the drain points until all have been opened and all coolant has been drained off. 4 Drain all other systems connected to the freshwater system, e.g. heater, water heater, etc. 5 Close all drains. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 123: Freshwater System, Flushing

    3 Flush until the water which runs out of the drain points is clean. 4 Close all drain points when all coolant has run out. 5 Fill up with coolant, please refer to Coolant Level, Checking and Topping Up, page 119. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 124: Seawater System

    Open the drains and allow the raw water to drain off into a suitable vessel. IMPORTANT: Check that all water really does drain out. Deposits may need to be cleared away, inside the drain plug/tap. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 125: Impeller, Check And Change

    2 Remove the cover (1) and lift out the insert. 3 Clean the insert and the housing (2). 4 Install the parts as illustrated. Inspect the gaskets. Replace as necessary. 5 Open the sea cock and check for leaks. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 126: Intake Manifold, Checking The Drain Hole

    If a large amount of water flows out of the drain hole, from the inlet manifold, the charge air cooler must be removed and proof tested. This work should be carried out by an authorized workshop. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 127: Electrical System

    Always stop the engine and break the current using the main switches before working on the engine. IMPORTANT: Contact a Volvo Penta dealer for information if any arc welding will be performed on the application. Arc welding can cause damage to the engine and the electronics.

  • Page 128: Battery

    NOTICE! If low starter battery alarm occur, the battery may get drained which might result in loss of functions and engine stopping. 47713726 12-2021 © AB VOLVO PENTA...
  • Page 129 1 Connect the + cable (red) to the + pole on the battery and tighten the nut. 2 Connect the – cable (black) to the – pole on the battery and tighten the nut. NOTICE! Hand in the old battery to a re-cycling station. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 130: Electrical Installations

    All equipment connected to the auxiliary battery must have separate main switches. For simultaneous charging of two independent battery circuits a separate charging distributor (accessory) should be installed on the standard alternator. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 131: Electrical Welding

    Also remove the connector for the EVC system from the control unit. IMPORTANT: After finished welding, re-connect the EVC connector and the alternator terminals before connecting the battery cables. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 132: Storage

    Before the engine is taken out of service for a long period of time, an authorized Volvo Penta workshop should check it over. Have any faults and deficiencies attended to, so that the equipment is in order, ready for the next start.

  • Page 133: Bringing Out Of Storage

    Check the coolant level. Top up as necessary. • Connect the fully charged batteries. • Start the engine and warm it up at fast idle with no loading. • Check that no oil, fuel or coolant leakage occurs. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 134: Calibration And Settings

    The setting must be entered at each helm station. 1 Navigate to Neutral beep in the settings menu. 2 Press to switch the audible signal On or Off. Neutral beep 47713726 12-2021 © AB VOLVO PENTA...

  • Page 135: Information Beep

    P0012516 Trip Reset Depth Alarm Setting the level for the depth alarm on Volvo Penta echo sounders. The setting need only be made at one helm station. 1 Navigate to Depth Alarm in the settings menu.
  • Page 136 Signal fault If the signal from the depth alarm is lost, e.g. if the sensor is not working, a message is displayed stating that the signal has been lost. Depth Alarm / Signal Loss 47713726 12-2021 © AB VOLVO PENTA...

  • Page 137: Display Contrast

    2 Open US or Metric, press and select American or metric units. 3 Navigate to Distance, press and then select kilometers, nautical miles or miles. 4 Press to confirm the selection. Units 47713726 12-2021 © AB VOLVO PENTA...

  • Page 138: Language

    2 Features shows the accessories that are installed. Press to open the submenu. 3 Components shows what hardware components that are installed. Press to open the settings menu. 4 Software shows what software is installed. Press to open the submenu. Components 47713726 12-2021 © AB VOLVO PENTA...

  • Page 139: Fuel Tank

    3 Fill the fuel tank. Confirm that the fuel tank is full by pressing IMPORTANT: An authorized Volvo Penta workshop is to carry out Full Fuel Tank Calibration Settings for Fuel Tank Volume, Empty Tank Calibration and Fuel Alarm Level.
  • Page 140 The trip information can be reset. Select A/V, Gauges, Controls > Choose one of the available gauges views > Menu > Trip Reset and follow the instructions on the display to zero the trip information. 47713726 12-2021 © AB VOLVO PENTA...
  • Page 141 Empty Tank 4 Multipoint Fuel Tank Volume Select a calibration and OK to begin the wizard in question and then follow the instructions on the display. Back Home Engage Waypoints Info Meny Mark GARMIN P0022495 47713726 12-2021 © AB VOLVO PENTA...

  • Page 142: Technical Data

    16.12 dm (983.9 in (983.9 in Compression ratio 16.8:1 16.8:1 Engine, dry weight 1810 kg 1810 kg (3990 lbs) (3990 lbs) Idle 550–800 rpm 550–800 rpm * According to ISO 8665 Lubrication System Lubrication System 47713726 12-2021 © AB VOLVO PENTA...

  • Page 143: Viscosity

    Select the viscosity according to the table. The temperature values refer to stable ambient temperatures. NOTICE! Volvo Penta recommendation for lowest possible fuel consumption and optimal durability is to use SAE 10W-30 oil when the viscosity table allows. 47713726 12-2021 © AB VOLVO PENTA...
  • Page 144 Sufficient fuel lubricity is essential to protect the fuel injection system against excessive wear. Restrictions for other diesel fuels Volvo Penta also approves the use of other diesel fuels as long as the here specified restrictions are followed. However Volvo Penta does not guarantee compliance with emission legislation or fulfillment of expected lifetime with these other diesel fuels.
  • Page 145 Penta approves the use of paraffinic diesel fuels that complies with standard EN 15940. The fuel guarantees compliance with emission legislation and fulfills the expected lifetime as long as the service requirements are followed. Volvo Penta also approves the use of fuel blends between these paraffinic fuels and diesel fuels that comply with the quality requirements.
  • Page 146 When shifting from diesel fuel to high FAME diesel fuel - The fuel hoses and sealings shall be replaced - The fuel tank shall be cleaned and the fuel filter shall be replaced after 50h 47713726 12-2021 © AB VOLVO PENTA...

  • Page 147: Coolant, Mixing

    Follow the mixing recommendation on the product. The coolant should be mixed with distilled, deionized water. For Volvo Penta specified water requirements; refer to Water Quality. NOTICE! Always use “Ready Mixed” coolant if water quality cannot be determined or if it does not fulfill ASTM D4985.
  • Page 148 AC alternator voltage/max. amperage 28 V / 110 A output, approx. 2240 W Battery electrolyte density at +25°C (77°F) fully charged battery 1.28 g/cm = 0.0462 lb/in battery recharged at 1.13 g/cm = 0.0408 lb/in 47713726 12-2021 © AB VOLVO PENTA...

  • Page 149: Identification Numbers

    ........Product number (3): ........B. Engine and transmission decal (A) Part no. (B) Product designation (C) Specification no. (D) Chassis id (E) Serial no. (F) Power (kW) (G) Speed (rpm) (H) Made in 47713726 12-2021 © AB VOLVO PENTA...
  • Page 150 (E) Date of manufacture (mm-yy) (F) This engine complies with the recreational craft directive 2013/53/EU (RCD) RDC engine family (G) This engine complies with Bodensee shifffarths ordning (BSO) anlage C BSo type approval no. (H) Part no. 47713726 12-2021 © AB VOLVO PENTA...

  • Page 153: Index

    Impeller, Check and Change........123 Alarm Handling............87 Information beep............. 133 Alarm handling display..........51 Information Display............36 Alarms............... 77 Installation and use of Volvo Penta External Helm..18 Auxiliary stop............. 84 Intake Manifold, Checking the Drain Hole....124 Battery..............126 Local Control............. 65 Battery Management display........66 Lubrication System..........
  • Page 154 Viscosity..............141 Volvo Penta Action Service........21 Volvo Penta Dealer Network........21 Volvo Penta Easy Connect........73 Volvo Penta EVC system, integrity and modification.18 Volvo Penta Interceptor System........ 70 Warranty..............16 Your New Boat............16...
  • Page 155 .‫شهر ً ا من بعد التسليم‬ sprog via Internettet i op til 12 måneder efter leveringen. /http:// manual.volvopenta.com/coupon .Volvo Penta ‫إذا كان الوصول إلى اإلنترنت غير متاح، فالرجاء االتصال بوكي ل‬ http://manual.volvopenta.com/coupon/ Hvis det ikke er muligt at bestille via Internettet, bedes du kon- takte din Volvo Penta forhandler.

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