disperator EXCELLENT 500A-BASIC User Manual
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disperator EXCELLENT 500A-BASIC User Manual

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USER MANUAL
FOOD WASTE DISPOSER 500A-BASIC EXCELLENT SERIES
Product Description
Installation
Safety
Operation
Service
DISPERATOR AB
Mälarvägen 9, SE-141 71 Segeltorp, Sweden
Tel: +46 8 724 0160, Fax: +46 8 724 6070
info@disperator.se, www.disperator.se
Dok. ref: User manual 500A-BAS Rev. B

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Summary of Contents for disperator EXCELLENT 500A-BASIC

  • Page 1 USER MANUAL FOOD WASTE DISPOSER 500A-BASIC EXCELLENT SERIES Product Description Installation Safety Operation Service DISPERATOR AB Mälarvägen 9, SE-141 71 Segeltorp, Sweden Tel: +46 8 724 0160, Fax: +46 8 724 6070 info@disperator.se, www.disperator.se Dok. ref: User manual 500A-BAS Rev. B...
  • Page 3 This is to declare that the food waste disposer equipment for installation as garbage handling equipment on ships and floating platforms, DISPERATOR models 510, 515, 520, 530, 550 & 575 manufactured by Disperator AB are in compliance with applicable sections of MARPOL consolidated edition 2011/2012, ANNEX V REGULATIONS FOR THE CONTROL OF POLLUTION BY GARBAGE FROM SHIPS.

  • Page 5: Table Of Contents

    Slope of Drain Pipe ......................18 6.3.6. Vacuum Evacuation ......................18 Dok. ref: User manual 500A-BAS Rev. B DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...
  • Page 6 Identification Guide for 500A EXCELLENT SERIES Spare Parts .......... 31 Dok. ref: User manual 500A-BAS Rev. B DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 7: Safety Precautions

    Warning plates located on or close to the disposer must always be observed and kept legible. Dok. ref: User manual 500A-BAS Rev. B DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 8: Personnel Qualifications And Training

    Unskilled personnel must be trained and any repair work undertaken must be checked by the owner. Dok. ref: User manual 500A-BAS Rev. B DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 9: Company Profile

    Our assortment is unique! Disperator is the only manufacturer that offers all types of installation possibilities in a kitchen. Our basic range consists of six different sizes of waste disposers, which may be combined with 12 different mounting assemblies.

  • Page 10: Technical Specification

    • backflow preventer for flush water, model 520. • water trap for connection to disperator outlet, • torque protection bar for fixating the disposer. (4) Short version (b = 525 mm and c = 525-705 mm) and long version Can be ordered from DISPERATOR.

  • Page 11: Storage And Transport

    The disposer must not be handled manually. It is recommended to use a trolley when moving the disposer. Dok. ref: User manual 500A-BAS Rev. B DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 12: Included In Delivery

    Dok. ref: User manual 500A-BAS Rev. B DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...
  • Page 13 3pcs of adjustable legs for disposer models having motor power of 1.5kW or more Dok. ref: User manual 500A-BAS Rev. B DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 14: Installation Instructions

    1mm. Hoist alternative 1 Trolley, see picture below. Dok. ref: User manual 500A-BAS Rev. B DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...
  • Page 15 If no torque wrench is available use a leaver of approxematly 30cm and a force of 6kg. Dok. ref: User manual 500A-BAS Rev. B DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 16: Fixating Of Disposer

    Also torque protection clamps for floor plate mounting are available as option from Disperator, which facilitates service work as no welds around the legs need to be cut loose. Torque protection bar 6.1.4.

  • Page 17: Flushing Water

    The hose absorbs the compressive push in the pipe when the flushing water is turned on, and absorbs any small vibrations which may occur during the grinding process of the disposer. The hose is not included in standard delivery but is available as an option.from Disperator 6.2.5. Vacuum Valve (back flow preventer)½”...

  • Page 18: Water Trap And Drain Pipe

    Ventilation pipe which must always be open Vacuum exhaust valve Collection tank Dok. ref: User manual 500A-BAS Rev. B DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 19: Electrical Connection

    6.4.3. Main Electrical Safety Switch A separate main electrical safety switch must be connected. The electrical switch is not included in standard delivery but is available as an option from Disperator. 6.4.4. Cable Dimension Use connection cable having 1.5mm² wires for disposers having a rated current up to 14A. For disposers having a current rated above 14A, use 2.5mm²...

  • Page 20: Start Up And Final Testing

    A wiring diagram and bill of material, together with a component layout, is delivered with the disposer. Dok. ref: User manual 500A-BAS Rev. B DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 21: Safety Instructions

    Read these Safety Instructions prior to using the disposer 1. Rotating disc under disposer inlet. Do not insert hands. 2. Disperator recommends usage of safety goggles when grinding bones and other types of hard food waste. 3. Immediately press the red stop-button if e.g. cutlery is found in the waste, or if unfamiliar noices coming from the disposer is heard.

  • Page 22: Trouble Shooting

    Check the main electrical safety switch; make sure that it is in an ON-position. Check fuses/breakers. Change/reset if needed. If the fault cannot be remedied please contact authorized service personnel or Disperator AB / local representative. Always provide the disposer’s serial number when contacting Disperator. Dok. ref: User manual 500A-BAS Rev. B...

  • Page 23: Service Instructions

    WHEN ORDERING SPARE PARTS. NOTE! All nuts and screws must have the correct quality and strength. Disperator can not guarantee the safety if other screws than those ordered from us are used. Dok. ref: User manual 500A-BAS Rev. B DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se...

  • Page 24: Maintenance And Service Of Assembly

    2 nuts (-25). Turn the disposer back to an upright position. Dok. ref: User manual 500A-BAS Rev. B DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...
  • Page 25 (-05) and (-08) must be replaced with every overhaul. Dok. ref: User manual 500A-BAS Rev. B DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...
  • Page 26 (see picture below and original motor). If drilling holes in the motor, it is important to drill at the right angle, so that there is no damage to the motor or any of its parts. All replacement motors delivered by Disperator have premade drainage holes. Dok. ref: User manual 500A-BAS Rev. B...

  • Page 27: Assembly Of Disposer

    1. Clean all components carefully. Wipe the surface of the motor (-14) and the shaft. Make sure that there is no dust or grease residue. 2. Make sure that the key (-14/03) is in the correct possition. Apply a thin layer of Disperator special grease (-04) on the motor shaft.
  • Page 28 9,5Nm for models 510A-520A and 21Nm for models 530A-575A. Dok. ref: User manual 500A-BAS Rev. B DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 29: Service And Maintenance Intervalls

    Service pack 2 of use All other parts When needed Dok. ref: User manual 500A-BAS Rev. B DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 30: Spare Parts

    Screw and washer for housing , stainless 2 pcs. Carrier removal screw 1 pc. Dok. ref: User manual 500A-BAS Rev. B DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 31: Identification Guide For 500A Excellent Series Spare Parts

    -08 Seal for hood flange, 1pc -09 Rubber sealing compound, 1pc Dok. ref: User manual 500A-BAS Rev. B DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...
  • Page 32 Screw and nut for mounting the -23 End shield mounting screw, 4pcs disposer , 6pcs Dok. ref: User manual 500A-BAS Rev. B DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...
  • Page 33 -38/2 Auxiliary contact, 1pc motor overload protector, 1pc -38/3 Motor protector, 1pc Dok. ref: User manual 500A-BAS Rev. B DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

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