disperator 500A-MC EXCELLENT Series User Manual
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disperator 500A-MC EXCELLENT Series User Manual

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FOOD WASTE DISPOSER 500A-MC EXCELLENT SERIES
Product Description
Doc. ref: 500A_MC_am_en_210602
DISPERATOR AB
Mälarvägen 9, 141 71 Segeltorp
User manual in Original
FOR FREE-STANDING INSTALLATION
Installation
Tel: 08-724 0160
USER MANUAL
Safety
Operation
E-mail: info@disperator.se
Web page: www.disperator.se
Service

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Summary of Contents for disperator 500A-MC EXCELLENT Series

  • Page 1 User manual in Original USER MANUAL FOOD WASTE DISPOSER 500A-MC EXCELLENT SERIES FOR FREE-STANDING INSTALLATION Product Description Installation Safety Operation Service Doc. ref: 500A_MC_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 3 User manual in Original Doc. ref: 500A_MC_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 4 This is to verify that the food waste disposer/grinder models included in the product series 500, 500A, 500V, 500RS, 500EX, GTS-E65 and GTS-Mini manufactured by Disperator AB, Sweden, for installation as food waste handling equipment on ships and platforms, are, with respect to the size ofthe ground food waste, in compliance with MARPOL Annex V REGULATIONS FOR THE CONTROL OF POLLUTION BY GARBAGE FROM SHIPS, as amended in 2019.

  • Page 5: Table Of Contents

    6.4.6. Earth Wire ________________________________________________________ 22 6.4.7. Direction of Rotation for the Disposer __________________________________ 22 6.4.8. Protective Cover Connected to Safety Interlock Switch _____________________ 23 Doc. ref: 500A_MC_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 6 9.3. Overhaul of Protection Cover with Switch, Assembly and Connections ___________ 37 9.4. Dismantling of Disposer ________________________________________________ 37 9.5. Assembly of Disposer __________________________________________________ 40 9.6. Overhaul and Maintenance Intervals ______________________________________ 44 Doc. ref: 500A_MC_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 7: Safety Precautions

    Warning for mechanically caused damage (rotating parts) Warning plates located on or close to the machine must always be observed and kept legible. Doc. ref: 500A_MC_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 8: Personnel Qualifications And Training

    Assisting personnel for these jobs must be trained and performed repair work must be checked by the machine owner. Doc. ref: 500A_MC_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 9: Company Profile

    User manual in Original 2. Company Profile Disperator’s business idea is to provide innovative and adaptive equipment for kitchens on land as well as galleys at sea, and for the food processing industry, which enables efficient collection of communited food leftovers for anaerobic digestion or composting in subsequent stages, which is of benefit to society.

  • Page 10: Product Description And Technical Specification

    The immediate and efficient removal of the heaviest part of kitchen waste - the food scraps - is a necessity in any commercial kitchen. When using a Disperator waste grinder, the food waste can easily collect and reduce the total amount of waste hygienically and without heavy lifting or manual transfer...
  • Page 11 Food waste disposers within the Disperator Excellent-Series have the Declaration of Compliance issued by DNV, verifying compliance with applicable sections of IMO MARPOL consolidated edition 2017 ANNEX V for disposal of ground food waste into the open sea Doc.

  • Page 12: Technical Specification

    12 / 44 User manual in Original 3.2. Technical Specification 2000 Doc. ref: 500A_MC_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 13 13 / 44 User manual in Original Doc. ref: 500A_MC_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 14: Storage And Displacement

    (like a disposer placed inside a cabinet). Doc. ref: 500A_MC_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 15: Included In Delivery

    Control voltage according to the delivery note. Complete solenoid valve G½” (BSPP), internal thread and coil with voltage according to delivery note. Pre-assembled in cabinet. Doc. ref: 500A_MC_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 16 Pre-assembled in cabinet. Jam release wrench, 1pc. for release of disposer grinding unit, if a non-grindable object by mistake happens to fall therein Doc. ref: 500A_MC_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 17: Installation Description For The Machine

    (see section 6.3 below) which can cause leakage. If separate fittings can not be arranged for this fixing of the machine, there is an optional anti torque bar for delivery from Disperator for fixing the machine to the longitudinal wall (or corner wall). See section 5.2 above.

  • Page 18: Changing The Outlet Direction Of The Machine

    2.5 kW or more, to center the position of the new hole. The original hole for the drain pipe should be covered with a stainless steel plate that is screwed to the back. This plate can be delivered as an option by Disperator AB. Doc. ref: 500A_MC_am_en_210602...

  • Page 19: Connection Of Flushing Water

    If stated when ordering, all Disperator’s machine models can be delivered in accordance with the requirements for category 5, ie. the category with the highest protection against contamination of drinking water pipes.

  • Page 20: Other Orders / Installations For Which Standard En 1717 Does Not Apply

    The vacuum valve protects the water pipe against re-suction in the event of overflow. Vacuum valve is not included in standard delivery but can be ordered as an option from Disperator. Vacuum valve...

  • Page 21: Connection Of Machine Outlet To Water Trap And Sewer Pipe

    Connection of water trap and sewer pipe to the delivered disposer must be done by an authorized installer of sewer supply and in accordance to valid local regulations. The water trap is not included in standard delivery but is available as an option from Disperator. 6.3.1. Dimensions The water trap and the sewer pipe must have the same dimensions as the outlet flange of the disposer (i.e.

  • Page 22: Electrical Connection

    A separate wall / bulkhead mounted main electrical security breaker (circuit breaker) must be connected in the incoming power line to the machine. The electrical security breaker is not included in standard delivery but is available as an option from Disperator. 6.4.4. Cable Dimension Use connection cable having 1.5 mm²...

  • Page 23: Protective Cover Connected To Safety Interlock Switch

    Also make sure that the important mechanical seal around this key is in place and in good condition. Doc. ref: 500A_MC_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 24: Start Up And Final Testing

    7 and 8 of this manual. Doc. ref: 500A_MC_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 25: Safety Instructions

    During all overhaul and service work on the machine, the main electrical safety breaker on the wall/bulkhead must be locked in the OFF-position with a padlock. Doc. ref: 500A_MC_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 26: Operating Instructions

    Doc. ref: 500A_MC_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 27: Start And Stop

    5 seconds. DISPERATOR AB Doc. ref: Mälarvägen 9, 141 71 Segeltorp Operati ng Instructi on Tel: 08-724 0160 500A-MC_std_di_sv+eng_210409 info@disperator.se, www.disperator.se Doc. ref: 500A_MC_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 28: Trouble Shooting

    4. Check that the motor overload protector for the disposer is reset by pressing in the red button (0) on the start & stop unit. If the fault cannot be remedied, please contact authorized service personnel or Disperator AB / local representative. Always provide the machine’s serial number when contacting Disperator.

  • Page 29: Service Instructions

    Upon delivery of the machine, its electrical documentation is attached to this user manual. 9.2. Exploded Views and Spare Parts List for the Disposer Doc. ref: 500A_MC_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 30 30 / 44 User manual in Original Doc. ref: 500A_MC_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 31 31 / 44 User manual in Original Doc. ref: 500A_MC_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 32 32 / 44 User manual in Original Doc. ref: 500A_MC_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 33 Axle seal, motor drive end and motor non-drive end -14/01 Bearing, motor drive end and motor non-drive end -14/02 Key for motor shaft -14/03 Disassembly screw for carrier -18/02 Doc. ref: 500A_MC_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 34 Always state machine serial number and spare part number (see above) when ordering spare parts. NOTE! That the correct quality and strength of all nuts and screws used are important. Disperator can not guarantee the safety if other screws and nuts than those ordered from us are used.
  • Page 35 35 / 44 User manual in Original Doc. ref: 500A_MC_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 36 36 / 44 User manual in Original Doc. ref: 500A_MC_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 37: Overhaul Of Protection Cover With Switch, Assembly And Connections

    (P3). Remove the hood (P15). 9. Remove the seal (P14) on the stationary shredder. This seal must always be replaced with a new seal when reassembled. Doc. ref: 500A_MC_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 38 (P4) in order to get the two axle seals (P5) out. After this dismantling make sure that the surface of the sealing washer (P4) remains in good condition. Doc. ref: 500A_MC_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 39 (see arrows on photo below and original motor). When drilling these holes in the motor upper flange, it is important to drill at the correct angle, so that it does not penetrate the motor winding. All replacement motors delivered by Disperator have premade drainage holes.

  • Page 40: Assembly Of Disposer

    Make sure that there is no dust or grease residue. 2. Make sure that the motor shaft key (P30) is in the correct position. Apply a thin layer of Disperator special grease (P26) on the motor shaft. 3. Wipe the carrier (P2) clean on the inside and outside.
  • Page 41 Also feel with your fingers that the seal (P14) still is centered. Doc. ref: 500A_MC_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 42 “heels” of the housing (P20) end up inside the lower edge of the hood (P15). 32. Fasten the housing (P20) to the strap (P19) with 2 pcs. of screws and 2 pcs. of washers (P23). Doc. ref: 500A_MC_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 43 (P1) connection cable to the start & stop control unit according to the electrical connection diagram supplied with the machine from Disperator. 40. Reconnect electrical supply using the main electrical safety breaker on the wall/bulkhead. 41. Reconnect the flushing water supply to the disposer by open the valve in the supply line.

  • Page 44: Overhaul And Maintenance Intervals

    Service package 2 according to section 9.2 in Replacement of parts due to wear hours this user manual Exchange of other parts When needed Doc. ref: 500A_MC_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

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