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disperator 500A-ATF-K User Manual

Excellent series with protective lid for sink and dishwashing line
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FOOD WASTE DISPOSER 500A-ATF-K EXCELLENT SERIES
WITH PROTECTIVE LID FOR SINK AND DISHWASHING LINE
Product Description
Dok. ref: User manual 500A-ATF-K Rev. F
DISPERATOR AB
Mälarvägen 9, SE-141 71 Segeltorp, Sweden
User manual in Original
Installation
Safety
Tel: +46 8 724 0160
Fax: +46 8 724 6070
USER MANUAL
Operation
Service
E-mail: info@disperator.se
Web page: www.disperator.se
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Summary of Contents for disperator 500A-ATF-K

  • Page 1 WITH PROTECTIVE LID FOR SINK AND DISHWASHING LINE Product Description Installation Safety Operation Service Dok. ref: User manual 500A-ATF-K Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070...

  • Page 2: User Manual In Original

    2(35) User manual in Original Dok. ref: User manual 500A-ATF-K Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...
  • Page 3 This declaration relates exclusively to the machinery in the state in which it was placed on the market, and excludes components which are added and/or operations carried out subsequently by the end user. Authorized to compile the technical file is Johan Skoog, Disperator AB. Segeltorp, 2016-04-20...
  • Page 4 This is to declare that the food waste disposer equipment for installation as garbage handling equipment on ships and floating platforms, DISPERATOR models 510, 515, 520, 530, 550 & 575 manufactured by Disperator AB are in compliance with applicable sections of MARPOL consolidated edition 2011/2012, ANNEX V REGULATIONS FOR THE CONTROL OF POLLUTION BY GARBAGE FROM SHIPS.

  • Page 5: Table Of Contents

    Personnel Qualifications and Training ..................8 Company Profile ..........................9 Product Description and Technical Specification ................9 3.1. Food Waste Disposer 500A-ATF-K EXCELLENT SERIES with Protective Lid for Installation in Sink and Dishwashing Line ........................9 3.2. Technical Specification ......................10 Storage and Transport ........................
  • Page 6 Spare Parts ......................... 32 10.7.1. Service Packs ........................32 10.7.2. Identification Guide for 500A EXCELLENT SERIES Spare Parts .......... 33 Dok. ref: User manual 500A-ATF-K Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 7: Safety Precautions

    Danger to general public Risk of mutilation (rotating parts) Warning plates located on or close to the disposer must always be observed and kept legible. Dok. ref: User manual 500A-ATF-K Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden...

  • Page 8: Personnel Qualifications And Training

    They must also have knowledge of, and be aware of, the specific details of the disposer, as described in this manual. Unskilled personnel must be trained and any repair work undertaken must be checked by the owner. Dok. ref: User manual 500A-ATF-K Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se...

  • Page 9: Company Profile

    Our assortment is unique! Disperator is the only manufacturer that offers all types of installation possibilities in a kitchen. Our basic range consists of six different sizes of waste disposers, which may be combined with 12 different mounting assemblies.

  • Page 10: Technical Specification

    • backflow preventer for flush water, model 520. • water trap for connection to disperator outlet, • torque protection bar for fixating the disposer. (4) Short version (b = 525 mm and c = 525-705 mm) and long version Can be ordered from DISPERATOR.

  • Page 11: Storage And Transport

    Storage temperature should be minimum -20°C and maximum +60°C. 4.2. Transport The disposer must not be handled manually. It is recommended to use a trolley when moving the disposer. Dok. ref: User manual 500A-ATF-K Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden...

  • Page 12: Included In Delivery

    Protective lid with axle, 1pc  Bushings, 2pcs  Safety Interlock switch assembly, 1pc Dok. ref: User manual 500A-ATF-K Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070...
  • Page 13 Jam release wrench for freeing rotary grinder if non-grindable object gets jammed 3pcs of adjustable legs for disposer models having motor power of 1.5kW or more Dok. ref: User manual 500A-ATF-K Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden...

  • Page 14: Installation Instructions

    Tighten the six screws with nuts evenly; the rubber seal should be compressed approximately 1mm. Hoist alternative 1 Trolley, see picture below. Dok. ref: User manual 500A-ATF-K Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden...
  • Page 15 If no torque wrench is available use a leaver of approxematly 30cm and a force of 6kg. Dok. ref: User manual 500A-ATF-K Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se...

  • Page 16: Fixating Of Disposer

    If a torque protection bar is not suitable because of the distance to the bulkhead, weld the feet directly to the floor plate. Also torque protection clamps for floor plate mounting are available as option from Disperator, which facilitates service work as no welds around the legs need to be cut loose.
  • Page 17 2 mounting screws (4). The holes should be a square with the side 6,7mm. If no square punsh is available, drill holes with the diameter 9mm. Remove the interlock assembly. Dok. ref: User manual 500A-ATF-K Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se...
  • Page 18 Attach the cable to (for example) the bench legs, frame, or wall. Dok. ref: User manual 500A-ATF-K Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se...

  • Page 19: Flushing Water

    The hose absorbs the compressive push in the pipe when the flushing water is turned on, and absorbs any small vibrations which may occur during the grinding process of the disposer. The hose is not included in standard delivery but is available as an option.from Disperator 6.2.5. Vacuum Valve (back flow preventer)½”...

  • Page 20: Water Trap And Drain Pipe

    Ventilation pipe which must always be open Vacuum exhaust valve Collection tank Dok. ref: User manual 500A-ATF-K Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 21: Electrical Connection

    6.4.3. Main Electrical Safety Switch A separate main electrical safety switch must be connected. The electrical switch is not included in standard delivery but is available as an option from Disperator. 6.4.4. Cable Dimension Use connection cable having 1.5mm² wires for disposers having a rated current up to 14A. For disposers having a current rated above 14A, use 2.5mm²...

  • Page 22: Start Up And Final Testing

    7. Wiring diagram A wiring diagram and bill of material, together with a component layout, is delivered with the disposer. Dok. ref: User manual 500A-ATF-K Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 23: Safety Instructions

    6. Depending on how the disposer is mounted and assembled to the suronding kitchen furniture, it may emit a noise level of more than 70 dB(A). Disperator recommends that hearing protection is used when grinding bones and other types of hard food waste.

  • Page 24: Trouble Shooting

    Press the red button (0) to reset the motor protector. If the fault cannot be remedied please contact authorized service personnel or Disperator AB / local representative. Always provide the disposer’s serial number when contacting Disperator. Dok. ref: User manual 500A-ATF-K Rev. F...

  • Page 25: Service Instructions

    WHEN ORDERING SPARE PARTS. NOTE! All nuts and screws must have the correct quality and strength. Disperator can not guarantee the safety if other screws than those ordered from us are used. Dok. ref: User manual 500A-ATF-K Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se...

  • Page 26: Maintenance And Service Of Assembly And Protective Lid

    Mark the position of the strap (-17) on the end shield (-13) and then remove it by loosening the 2 nuts (-25). Turn the disposer back to an upright position. Dok. ref: User manual 500A-ATF-K Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se...
  • Page 27 The V-ring seal (-03/01) and the two axle seals (-03/02) with special grease (-04) together with stationary seals (-05) and (-08) must be replaced with every overhaul. Dok. ref: User manual 500A-ATF-K Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se...
  • Page 28 (see picture below and original motor). If drilling holes in the motor, it is important to drill at the right angle, so that there is no damage to the motor or any of its parts. All replacement motors delivered by Disperator have premade drainage holes. Dok. ref: User manual 500A-ATF-K Rev. F...

  • Page 29: Assembly Of Disposer

    1. Clean all components carefully. Wipe the surface of the motor (-14) and the shaft. Make sure that there is no dust or grease residue. 2. Make sure that the key (-14/03) is in the correct possition. Apply a thin layer of Disperator special grease (-04) on the motor shaft.
  • Page 30 29. Secure the strap (-17) using the two remaining hexagonal nuts (-25) and washers (-25/1). The torque should be 9,5Nm for models 510A-520A and 21Nm for models 530A-575A. Dok. ref: User manual 500A-ATF-K Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se...

  • Page 31: Service And Maintenance Intervalls

    After approx. 9000 hours Service pack 2 of use All other parts When needed Dok. ref: User manual 500A-ATF-K Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070...

  • Page 32: Spare Parts

    4 pcs. Screw and washer for housing , stainless 2 pcs. Carrier removal screw 1 pc. Dok. ref: User manual 500A-ATF-K Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070...

  • Page 33: Identification Guide For 500A Excellent Series Spare Parts

    -06 Axle washer, 1pc -07 Axle screw, 1pc -08 Seal for hood flange, 1pc -09 Rubber sealing compound, 1pc Dok. ref: User manual 500A-ATF-K Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...
  • Page 34 -18 Carrier, 1pc Screw and nut for mounting the -23 End shield mounting screw, 4pcs disposer , 6pcs Dok. ref: User manual 500A-ATF-K Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...
  • Page 35 -38/1 Contactor with coil, 1pc -38/2 Auxiliary contact, 1pc motor overload protector, 1pc -38/3 Motor protector, 1pc -39 Safety interlock switch, 1pc Dok. ref: User manual 500A-ATF-K Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

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