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disperator 500A-GTS-E65 EXCELLENT SERIES User Manual

Food waste processor
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Product Description
Doc. ref: User manual 500A-GTS-E65 Rev. F
DISPERATOR AB
Mälarvägen 9, SE-141 71 Segeltorp, Sweden
User manual in Original
FOOD WASTE PROCESSOR
500A-GTS-E65 EXCELLENT SERIES
Installation
Tel: +46 8 724 0160
Fax: +46 8 724 6070
USER MANUAL
Safety
Operation
E-mail: info@disperator.se
Web page: www.disperator.se
1(41)
Service

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Summary of Contents for disperator 500A-GTS-E65 EXCELLENT SERIES

  • Page 1 1(41) User manual in Original USER MANUAL FOOD WASTE PROCESSOR 500A-GTS-E65 EXCELLENT SERIES Product Description Installation Safety Operation Service Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...
  • Page 2 2(41) User manual in Original Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...
  • Page 3 This declaration relates exclusively to the machinery in the state in which it was placed on the market, and excludes components which are added and/or operations carried out subsequently by the end user. Authorized to compile the technical file is Johan Skoog, Disperator AB. Segeltorp, 2016-06-20...
  • Page 4 This is to declare that the food waste disposer equipment for installation as garbage handling equipment on ships and floating platforms, DISPERATOR models 510, 515, 520, 530, 550 & 575 manufactured by Disperator AB are in compliance with applicable sections of MARPOL consolidated edition 2011/2012, ANNEX V REGULATIONS FOR THE CONTROL OF POLLUTION BY GARBAGE FROM SHIPS.

  • Page 5: Table Of Contents

    Direction of Rotation for the Disposer and the Pump............19 Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...
  • Page 6 10.8.2. Identification Guide for 500A EXCELLENT-Series Spare Parts ........... 39 Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 7: Safety Precautions

    Warning plates located on or close to the machine must always be observed and kept legible. Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 8: Personnel Qualifications And Training

    Assisting personnel for these jobs must be trained, and performed repair work must be checked by the machine owner. Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 9: Company Profile

    User manual in Original 2. Company Profile Disperator’s business idea is to provide innovative and adaptive equipment for kitchens on land as well as galleys at sea, and for the food industry, which enables efficient collection of communited food leftovers for anaerobic digestion or composting in subsequent stages, which is of benefit to society.

  • Page 10: Product Description And Technical Specification

    In the event water-based food waste disposers connected to the municipal sewer system is not permitted in your community, a by Disperator developed unique and patent pending technology can handle the task for you. When using a GTS-Series processor, food waste can hygienically and without any heavy lifting or manual transfer easily take care of and reduce the total amount of refuse –...

  • Page 11: Technical Specification

    11(41) User manual in Original 3.2. Technical Specification Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...
  • Page 12 12(41) User manual in Original Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...
  • Page 13 13(41) User manual in Original Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 14: Storage And Displacement

    (e.g. the disposer) in the machine. Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 15: Included In Delivery

    Is placed in the holder on the left-hand door inside the cabinet. Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 16: Installation Description

    (silicone). Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 17: Flushing Water

    The hose absorbs the compressive push in the pipe when the flushing water is turned on, and absorbs any small vibrations which may occur during the grinding process of the disposer. The hose is not included in standard delivery but is available as an option from Disperator. 6.2.4. Vacuum Valve (Back Flow Preventer) ½”...

  • Page 18: Connection Of Pump Outlet To Drain Waste Pipe Going To Tank

    DN65 (external Ø187mm, 4x mounting holes Ø18mm to Ø145mm hole circle). Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 19: Electrical Connection

    A separate main electrical safety switch (circuit breaker) must be connected in the incoming power line to the machine. The electrical safety switch is not included in standard delivery but is available as an option from Disperator. 6.4.4. Cable Dimension Use connection cable having 1.5mm²...

  • Page 20: Safety Interlock Switch

    Make sure that the safety interlock switch works properly according to section 6.4.8 above. Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 21: Setting The Monitoring Of The Pump's Temperature

    8 and 9 of this manual. Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 22: Installation Instructions For Level Switches And Overfill Protection In The Tank

    6.6. Installation Instructions for Level Switches and Overfill Protection in the Tank Disperator´s design of level control and overflow protection for grinded food waste in the tank is not included in the standard delivery of the machine itself. This is an option because our customers sometimes use other makes of level sensors to Disperators food waste disposers and processors.
  • Page 23 23(41) User manual in Original Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...
  • Page 24 24(41) User manual in Original Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...
  • Page 25 25(41) User manual in Original Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 26: Electric Wiring Diagram

    7. Electric Wiring Diagram Attached electrical wiring diagram is for a GTS Food Waste Processor and tank solution with an overflow protection system delivered by Disperator as described in the previous section 6.6. For other solutions, please contact Disperator or your local dealer.
  • Page 27 RUN TIME METER, OPTIONAL 1,00 GTS-PUMP, 1.5kW, 3x400V/50HZ, IP55, MAX 12 BAR 1,00 Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...
  • Page 28 28(41) User manual in Original Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...
  • Page 29 29(41) User manual in Original Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 30: Safety Instructions

    10 secs. per running meter of drain pipe to tank. Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 31: Trouble Shooting

    Check that the two motor protectors on the terminal box AS1 inside the cabinet are reset. If the fault cannot be remedied please contact authorized service personnel or Disperator AB / local representative. Always provide the disposer’s serial number when contacting Disperator.

  • Page 32: Service Instructions

    Always state the serial number of the machine when ordering spare parts. NOTE! That the correct quality and strength of all nuts and screws used are important. Disperator can not guarantee the safety if other screws and nuts than those ordered from us are used.

  • Page 33: Overhaul Of Protection Cover With Switch, Assembly And Connections

    For this purpose is also an arrow engraved on the hood lower rim, which shall be above the outlet of the the end shield (-13). Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...
  • Page 34 (-02) as a handle to prevent the motor axle from rotating. Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 35: Assembly Of Disposer

    1. Clean all components carefully. Wipe the surface of the motor (-14) and the shaft. Make sure that there is no dust or grease residue. 2. Make sure that the key (-14/03) is in the correct position. Apply a thin layer of Disperator special grease (-04) on the motor shaft.
  • Page 36 25. Wipe the surface of the hood (-16) that faces the rubber seal (-05) clean. Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 37: Service And Maintenance Intervalls

    10.8.1. in this user manual All other parts When needed Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 38: Spare Parts

    Nut and washer for hood assembly, stainless 4 pcs. Carrier removal screw 1 pc. Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

  • Page 39: Identification Guide For 500A Excellent-Series Spare Parts

    -08 Seal for hood flange, 1pc -09 Rubber sealing compound, 1pc Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...
  • Page 40 -29/1 Adjustable machine leg for cabinet, 4pcs land installation, 4pcs Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...
  • Page 41 -39/1 Seal for safety interlock switch, 1pc -39/2 Key for safety interlock switch, 1pc Doc. ref: User manual 500A-GTS-E65 Rev. F DISPERATOR AB Tel: +46 8 724 0160 E-mail: info@disperator.se Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: +46 8 724 6070 Web page: www.disperator.se...

This manual is also suitable for:

550a-gts-e65575a-gts-e65530a-gts-e65

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