disperator EXCELLENT 550A-GKF Series User Manual
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disperator EXCELLENT 550A-GKF Series User Manual

Glass chrusher
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Product Description
Dok. ref: 550A_GKF_am_en_210525
DISPERATOR AB
Mälarvägen 9, 141 71 Segeltorp
User Manual in Original
GLASS CHRUSHER
550A-GKF EXCELLENT SERIES
Installation
Tel: 08-724 0160
USER MANUAL
Safety
Operation
E-mail: info@disperator.se
Web page: www.disperator.se
Service

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Summary of Contents for disperator EXCELLENT 550A-GKF Series

  • Page 1 User Manual in Original USER MANUAL GLASS CHRUSHER 550A-GKF EXCELLENT SERIES Product Description Installation Safety Operation Service Dok. ref: 550A_GKF_am_en_210525 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 3 User Manual in Original Dok. ref: 550A_GKF_am_sv_210525 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 4: Table Of Contents

    8.3.1. The Machine Reduces Speed, Stops or does not Start ______________________ 17 8.3.2. The Machine does not Start and makes no Sound _________________________ 17 Dok. ref: 550A_GKF_am_sv_210525 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 5 9.7.2. Spare Parts and Accessories not included in Service Package ________________ 32 9.7.3. Identification Guide for 550A-GKF EXCELLENT-Series Spare Parts _____________ 33 Dok. ref: 550A_GKF_am_sv_210525 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 6: Safety Precautions

    Warning for mechanically caused damage (rotating parts) Warning plates located on or close to the machine must always be observed and kept legible. Dok. ref: 550A_GKF_am_sv_210525 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 7: Personnel Qualifications And Training

    Assisting personnel for these jobs must be trained and performed repair work must be checked by the machine owner. Dok. ref: 550A_GKF_am_sv_210525 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 8: Company Profile

    Collecting and transporting glass waste is time consuming due to the large volume. Floor space that could be used better is occupied by a mountain of empty bottles. These problems diminish when a Disperator glass crusher is used.

  • Page 9: Technical Specification

    9 / 35 User Manual in Original 3.2. Technical Specification 1166 Dok. ref: 550A_GKF_am_sv_210525 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 10: Storage And Displacement

    (like the crusher placed inside the cabinet). Dok. ref: 550A_GKF_am_sv_210525 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 11: Included In Delivery

    Bag, 1 pc. for the container of the automatic glass dust collector. Dok. ref: 550A_GKF_am_sv_210525 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 12 User Manual in Original Reinforced plastic bag (start package of 10 pcs.) for connection to the machine’s outlet for collection of crushed glass. Dok. ref: 550A_GKF_am_sv_210525 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 13: Installation Description For The Machine

    A separate wall / bulkhead mounted main electrical security breaker (circuit breaker) must be connected in the incoming power line to the machine. The electrical security breaker is not included in standard delivery but is available as an option from Disperator. 6.2.4. Cable Dimension Use connection cable having 1.5 mm²...

  • Page 14: Start Up And Final Testing

    7 and 8 of this manual. Dok. ref: 550A_GKF_am_sv_210525 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 15: Safety Instructions

    See section 8.3. “Trouble shooting” in this manual. Dok. ref: 550A_GKF_am_sv_210525 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 16: Driftinstruktioner

    DISPERATOR AB Doc. ref: Mälarvägen 9, 141 71 Segeltorp Opera� ng Instruc� on Tel: 08-724 0160 550A-GKF_di_sv+en_210409 Dok. ref: 550A_GKF_am_sv_210525 info@disperator.se, www.disperator.se DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 17: Trouble Shooting

    4. Check that the motor protector is reset by pressing the red stop button. If the fault cannot be remedied please contact authorized service personnel or Disperator AB / local representative. Always provide the machine’s serial number when contacting Disperator.

  • Page 18: Service Instructions

    Upon delivery of the machine, its electrical documentation is attached to this user manual. 9.2. Exploded Views and Spare Parts List for the Disposer Picture 1 Dok. ref: 550A_GKF_am_sv_210525 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 19 Not depicted parts (instead see photos on page 31 below): -13G End shield Special grease for seals and carrier Motor with drained upper flange Rubber sealing mass Dok. ref: 550A_GKF_am_sv_210525 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 20 O-ring seal for outlet/outlet connection Safety interlock switch (key switch), s.p. No. -39 Outlet Key for safety interlock switch Screw M5x10 (4pcs.) for outlet Dok. ref: 550A_GKF_am_sv_210525 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 21: Overhaul Of The Machine

    O-ring´s sealing function not is disturbed by foreign objects, d) that the dust collection bag (3/20) not is clogged and needs to be replaced. Replacement dust collection bags are available from stock for immediate delivery from Disperator Co. 9.3.3. Other Checks a) Check that the rubber parts on the three protection hatches (3/8, 9 och 10) of the inlet feeding tube are undamaged and seal against the inner wall of the tube.

  • Page 22: Dismantling Of The Machine

    8. Dismantle the safety interlock switch (6/1) from the front panel, two locking nuts on the outside of the panel. 9. Disconnect the motor cable from the connection box on the motor (6/2). Dok. ref: 550A_GKF_am_sv_210525 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 23 Alternatively, lock the shredder by using a screwdriver positioned as shown on photo below. Dok. ref: 550A_GKF_am_sv_210525 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 24 Alternatively, hold the carrier with a pliers and soft cloth in between as shown in the photo below. Dok. ref: 550A_GKF_am_sv_210525 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 25 180° offset relative to the connection box on the motor (2/14)). If drilling this hole in the motor, it is important to drill at the correct angle, so that there is no damage to the motor or any of its parts. All replacement motors delivered by Disperator have premade drainage hole. Dok. ref: 550A_GKF_am_sv_210525...

  • Page 26: Assembly Of The Machine

    1. Clean all components carefully. Wipe the surface of the motor flange with axle (2/14). Make sure that there is no dust or grease residue. 2. Make sure that the key (2/-14/03) is in the correct position. Apply a thin layer of Disperator special grease (2/04) on the motor axle.
  • Page 27 (3/2) is properly fixed and firm between stationary shredder (2/01) and glass crusher front panel. 27. Connect the power cable (7/2) to the connection box on the motor. Dok. ref: 550A_GKF_am_sv_210525 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 28 30. Assemble and tighten the screws (8/1), 6pcs. on the right and left inside of the cabinet that fixes the front panel. Picture 8 Dok. ref: 550A_GKF_am_sv_210525 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 29 38. Reconnect electricity according to the above section 6.2. 39. Test the glass crusher according to the above section 6.3 of this user manual. Dok. ref: 550A_GKF_am_sv_210525 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 30: Intervals For Overhaul And Maintenance

    Replacement of parts included in about 40.000 glass Service Package 2 according to section bottles. 9.7.1. in this user manual. Other parts. When needed. Dok. ref: 550A_GKF_am_sv_210525 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 31: Spare Parts

    4 pcs. Screw M8x16, spacer, screw M8x35 4 pcs. of each and washer Photo on page 32 -18/02 Carrier removal screw 1 pc. Dok. ref: 550A_GKF_am_sv_210525 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 32: Spare Parts And Accessories Not Included In Service Package

    3/29 -39/01 Key for interlock switch 1 pc. Photo on page 32 Jam release wrench for release of rotary 1 pc. shredder Dok. ref: 550A_GKF_am_sv_210525 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 33: Identification Guide For 550A-Gkf Excellent-Series Spare Parts

    -05 Seal for stationary shredder, 1pc -06 Axle washer, 1pc carrier, 1pc -07 Axle screw, 1pc -09 Rubber sealing compound, 1pc -10 Key for carrier, 1pc Dok. ref: 550A_GKF_am_sv_210525 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 34 -31 Jam release wrench for rotary -38 Start/stop unit incl. contactor -38/1 Contactor with coil, 1pc shredder, 1pc with coil, start contact and motor overload protector, 1pc Dok. ref: 550A_GKF_am_sv_210525 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 35 1 set = 5 pcs. collection of crushed glass, 1 set = 100 pcs. Dok. ref: 550A_GKF_am_sv_210525 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

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