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FOOD WASTE DISPOSER 500A-BS-K EXCELLENT SERIES
FOR INSTALLATION IN SINK AND DISHWASHING LINE
Product Description
Doc. ref: 500A_BS-K_am_en_230306
DISPERATOR AB
Mälarvägen 9, 141 71 Segeltorp
User manual in Original
Installation
Safety
Tel: 08-724 0160
USER MANUAL
Operation
Service
E-mail: info@disperator.se
Web page: www.disperator.se
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Table of Contents
Related Manuals for disperator Excellent 500A-BS-K Series
Summary of Contents for disperator Excellent 500A-BS-K Series
- Page 1 User manual in Original USER MANUAL FOOD WASTE DISPOSER 500A-BS-K EXCELLENT SERIES FOR INSTALLATION IN SINK AND DISHWASHING LINE Product Description Installation Safety Operation Service Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
- Page 3 User manual in Original Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
- Page 4 This is to verify that the food waste disposer/grinder models included in the product series 500, 500A, 500V, 500RS, 500EX, GTS-E65 and GTS-Mini manufactured by Disperator AB, Sweden, for installation as food waste handling equipment on ships and platforms, are, with respect to the size ofthe ground food waste, in compliance with MARPOL Annex V REGULATIONS FOR THE CONTROL OF POLLUTION BY GARBAGE FROM SHIPS, as amended in 2019.
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Page 5: Table Of Contents
6.4.6. Earth Wire ________________________________________________________ 27 6.4.7. Direction of Rotation for the Disposer __________________________________ 27 6.4.8. Protective lid Connected to Safety Interlock Switch ________________________ 27 Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... - Page 6 9.4. Dismantling of Disposer ________________________________________________ 38 9.5. Assembly of Disposer __________________________________________________ 41 9.6. Timer control and Settings ______________________________________________ 45 9.7. Overhaul and Maintenance Intervals ______________________________________ 47 Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
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Page 7: Safety Precautions
Warning for mechanically caused damage (rotating parts) Warning plates located on or close to the machine must always be observed and kept legible. Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... -
Page 8: Personnel Qualifications And Training
Assisting personnel for these jobs must be trained and performed repair work must be checked by the machine owner. Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... -
Page 9: Company Profile
User manual in Original 2. Company Profile Disperator’s business idea is to provide innovative and adaptive equipment for kitchens on land as well as galleys at sea, and for the food processing industry, which enables efficient collection of communited food leftovers for anaerobic digestion or composting in subsequent stages, which is of benefit to society. -
Page 10: Product Description And Technical Specification
The immediate and efficient removal of the heaviest part of kitchen waste - the food scraps - is a necessity in any commercial kitchen. When using a Disperator waste grinder, the food waste can easily collect and reduce the total amount of waste hygienically and without heavy lifting or manual transfer... - Page 11 Food waste disposers within the Disperator Excellent-Series have the Declaration of Compliance issued by DNV, verifying compliance with applicable sections of IMO MARPOL consolidated edition 2017 ANNEX V for disposal of ground food waste into the open sea Doc.
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Page 12: Technical Specification
12 / 47 User manual in Original 3.2. Technical Specification Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... -
Page 13: Storage And Displacement
(like a disposer placed inside a cabinet). Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... -
Page 14: Included In Delivery
Protection for disposer users, inclusive: • Protective lid with shaft, 1 pc. bushings, 2 pcs. • Interlock switch assembly, 1 pc. • Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... - Page 15 Adjustable legs, 3 pcs. for disposer models having motor power of 1.8 kW or more Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
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Page 16: Installation Description For The Machine
Tighten the six screws with nuts evenly. The rubber seal should be compressed approximately 1 Hoist alternative 1 Trolley, see picture below. Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... - Page 17 Nm. As this is a critical matter, a torque wrench should be used. If no torque wrench is available use a leaver of approximately 30 cm and a force of 6 kg. Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
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Page 18: Fixation Of The Machine
If the torque protection bar cannot be arranged at the installation site, it is available as an option at Disperator, see section 9.2 (P32). Torque protection for floor mounting is also available as an option from Disperator, which facilitates work during service as the weld around the legs does not need to be cut loose. -
Page 19: Protective Lid Connected To Interlock Switch
Example of a complete installation with disposer and protective cover in sink to the left. Example of a complete installation with disposer and protective cover in sink to the right. Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... - Page 20 Washer BRB M6 964006000-002 Lock nut M6 962306000-002 Lock bolt 91720039-000 Nut FML6M M12x1,5 962212015-002 Cover plate 91310027-001 Screw M6S M4x10 960104010-002 Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
- Page 21 90 degrees, depending on whether the lock bolt should be on the left or right side Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
- Page 22 / stop unit on the wall / bulkhead. Attach the cable to, for example, the bench legs, frame or the underlying wall / bulkhead. Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
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Page 23: Connection Of Flushing Water
If stated when ordering, all Disperator’s machine models can be delivered in accordance with the requirements for category 5, ie. the category with the highest protection against contamination of drinking water pipes. -
Page 24: Other Orders / Installations For Which Standard En 1717 Does Not Apply
The vacuum valve protects the water pipe against re-suction in the event of overflow. Vacuum valve is not included in standard delivery but can be ordered as an option from Disperator. Vacuum valve... -
Page 25: Connection Of Machine Outlet To Water Trap And Sewer Pipe
Connection of water trap and sewer pipe to the delivered disposer must be done by an authorized installer of sewer supply and in accordance to valid local regulations. The water trap is not included in standard delivery but is available as an option from Disperator. 6.3.1. Dimensions The water trap and the sewer pipe must have the same dimensions as the outlet flange of the disposer (i.e. - Page 26 As a complementary offering for those customers who do not accept an open-air inlet pipe, certain customers are using the solution described below, specifically with disposer for batch processing, such as the Disperator models MI hoppers and MB cabinets. In addition, we give the following alternative recommendation on the requirements for vacuum evacuation systems: To prevent the seals from running dry, an automatic aeration valve can be installed in the line between the disposer outlet and an automatic vacuum valve.
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Page 27: Electrical Connection
A separate wall / bulkhead mounted main electrical security breaker (circuit breaker) must be connected in the incoming power line to the machine. The electrical security breaker is not included in standard delivery but is available as an option from Disperator. 6.4.4. Cable Dimension Use connection cable having 1.5 mm²... -
Page 28: Start Up And Final Testing
7 and 8 of this manual. Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... -
Page 29: Safety Instructions
During all overhaul and service work on the machine, the main electrical safety breaker on the wall/bulkhead must be locked in the OFF-position with a padlock. Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... -
Page 30: Operating Instructions
Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Doc. ref: 500A_vad_mala_di_sv+eng_221129 Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se DISPERATOR AB Tel: +46 (8) - 724 0160 Mail: info@disperator.se... -
Page 31: Start And Stop
DISPERATOR AB Doc. ref: Mälarvägen 9, 141 71 Segeltorp Operati ng Instructi on Tel: 08-724 0160 500A-ATF-K_ATV-K_BS-K_DRR-K_di_sv+eng_210409 info@disperator.se, www.disperator.se Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... -
Page 32: Trouble Shooting
4. Check that the motor overload protector for the disposer is reset by pressing in the red button (0) on the start & stop unit. If the fault cannot be remedied, please contact authorized service personnel or Disperator AB / local representative. Always provide the machine’s serial number when contacting Disperator. -
Page 33: Service Instructions
Upon delivery of the machine, its electrical documentation is attached to this user manual. Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... -
Page 34: Exploded Views And Spare Parts List For The Disposer
34 / 47 User manual in Original 9.2. Exploded Views and Spare Parts List for the Disposer Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... - Page 35 Screw and nut for disposer assembly Screw and washer for housing assembly Not depicted parts Special grease for seals and carrier Rubber sealing compound Carrier removal screw Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
- Page 36 Always state machine serial number and spare part number (see above) when ordering spare parts. NOTE! That the correct quality and strength of all nuts and screws used are important. Disperator can not guarantee the safety if other screws and nuts than those ordered from us are used.
- Page 37 37 / 47 User manual in Original Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
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Page 38: Overhaul Of Protection Cover With Switch, Assembly And Connections
(P3). Remove the hood (P15). 9. Remove the seal (P14) on the stationary shredder. This seal must always be replaced with a new seal when reassembled. Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... - Page 39 (P4) in order to get the two axle seals (P5) out. After this dismantling make sure that the surface of the sealing washer (P4) remains in good condition. Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
- Page 40 (see arrows on photo below and original motor). When drilling these holes in the motor upper flange, it is important to drill at the correct angle, so that it does not penetrate the motor winding. All replacement motors delivered by Disperator have premade drainage holes.
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Page 41: Assembly Of Disposer
Make sure that there is no dust or grease residue. 2. Make sure that the motor shaft key (P30) is in the correct position. Apply a thin layer of Disperator special grease (P26) on the motor shaft. 3. Wipe the carrier (P2) clean on the inside and outside. - Page 42 Also feel with your fingers that the seal (P14) still is centered. Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
- Page 43 “heels” of the housing (P20) end up inside the lower edge of the hood (P15). 32. Fasten the housing (P20) to the strap (P19) with 2 pcs. of screws and 2 pcs. of washers (P23). Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
- Page 44 (P1) connection cable to the start & stop control unit according to the electrical connection diagram supplied with the machine from Disperator. 40. Reconnect electrical supply using the main electrical safety breaker on the wall/bulkhead. 41. Reconnect the flushing water supply to the disposer by open the valve in the supply line.
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Page 45: Timer Control And Settings
9.6. Timer control and Settings For cases where the machine comes installed with a timer. See below for timer function and settings that matches the machine. Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... - Page 46 46 / 47 User manual in Original Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
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Page 47: Overhaul And Maintenance Intervals
Replacement of parts due to wear Servicepack 2 according to section 9.2 . • years or if necessary. Exchange of other parts When needed Doc. ref: 500A_BS-K_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
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