disperator EXCELLENT Series User Manual
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disperator EXCELLENT Series User Manual

Food waste processor
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Product Description
Doc. ref: 500A_GTS-Mini_am_en_210602
DISPERATOR AB
Mälarvägen 9, 141 71 Segeltorp
User manual in Original
FOOD WASTE PROCESSOR
500A-GTS-MINI EXCELLENT SERIES
Installation
Tel: 08-724 0160
USER MANUAL
Safety
Operation
E-mail: info@disperator.se
Web page: www.disperator.se
Service

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  • Page 1 User manual in Original USER MANUAL FOOD WASTE PROCESSOR 500A-GTS-MINI EXCELLENT SERIES Product Description Installation Safety Operation Service Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 3 User manual in Original Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 4 This is to verify that the food waste disposer/grinder models included in the product series 500, 500A, 500V, 500RS, 500EX, GTS-E65 and GTS-Mini manufactured by Disperator AB, Sweden, for installation as food waste handling equipment on ships and platforms, are, with respect to the size ofthe ground food waste, in compliance with MARPOL Annex V REGULATIONS FOR THE CONTROL OF POLLUTION BY GARBAGE FROM SHIPS, as amended in 2019.

  • Page 5: Table Of Contents

    6.5.1. Check before Start Up _______________________________________________ 23 6.5.2. Important Preparations before Starting-up the Machine ____________________ 23 6.5.3. Checks during Start-up ______________________________________________ 23 6.5.4. Final Measures ____________________________________________________ 23 Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 6 10.4. Overhaul and Maintenance of the Pump __________________________________ 38 10.5. Dismantling of Disposer _______________________________________________ 39 10.6. Assembly of Disposer _________________________________________________ 42 10.7. Overhaul and Maintenance Intervals _____________________________________ 45 Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 7: Safety Precautions

    Warning for mechanically caused damage (rotating parts) Warning plates located on or close to the machine must always be observed and kept legible. Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 8: Personnel Qualifications And Training

    Assisting personnel for these jobs must be trained and performed repair work must be checked by the machine owner. Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 9: Company Profile

    User manual in Original 2. Company Profile Disperator’s business idea is to provide innovative and adaptive equipment for kitchens on land as well as galleys at sea, and for the food processing industry, which enables efficient collection of communited food leftovers for anaerobic digestion or composting in subsequent stages, which is of benefit to society.

  • Page 10: Product Description And Technical Specification

    In the event water-based food waste disposers connected to the municipal sewer system is not permitted in your community, a by Disperator developed unique and patent pending technology can handle the task for you. When using a GTS-Series processor, food waste can hygienically and without any heavy lifting or manual transfer easily take care of and reduce the total amount of refuse –...

  • Page 11: Technical Specification

    11 / 45 User manual in Original 3.2. Technical Specification Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 12 12 / 45 User manual in Original Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 13 13 / 45 User manual in Original Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 14 14 / 45 User manual in Original Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 15 15 / 45 User manual in Original Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 16: Storage And Displacement

    (like the disposer placed inside the cabinet) in the machine. Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 17: Included In Delivery

    Is placed in the holder on the left-hand door inside the cabinet. Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 18: Installation Description For The Machine

    See section 3.2 page 15, and section 5.2 above. Seal the gap between the top plate and the splash guard with rubber sealant (silicone). Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 19: Flushing Water

    If stated when ordering, all Disperator’s machine models can be delivered in accordance with the requirements for category 5, ie. the category with the highest protection against contamination of drinking water pipes.

  • Page 20: Connection Of Pump Outlet To Drain Waste Pipe Going To Tank

    The only reason to increase the inner diameter of the drainpipe is if several GTS-processors are connected to the same main line that goes to one and the same tank. Consult us at Disperator - we will be happy to assist you with the necessary calculations to obtain a reliable facility.

  • Page 21: Electrical Connection

    A separate wall / bulkhead mounted main electrical security breaker (circuit breaker) must be connected in the incoming power line to the machine. The electrical security breaker is not included in standard delivery but is available as an option from Disperator. 6.4.4. Cable Dimension Use connection cable having 1.5 mm²...

  • Page 22: Direction Of Rotation For The Disposer And The Pump

    Also make sure that the important mechanical seal around this key is in place and in good condition. Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 23: Start Up And Final Testing

    8 and 9 of this manual. Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 24: Installation Instructions For Level Sensors And Overfill Protection In The Tank

    Disperator, but competitor´s tanks and level sensors operate and can be used with the new machine from Disperator. If necessary, please contact Disperator for advice and discussion on these issues.
  • Page 25 25 / 45 User manual in Original Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 26 26 / 45 User manual in Original Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 27 27 / 45 User manual in Original Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 28: Safety Instructions

    During all overhaul and service work on the machine, the main electrical safety breaker on the wall/bulkhead must be locked in the OFF-position with a padlock. Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 29: Operating Instructions

    Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 30: Start And Stop

    DISPERATOR AB Doc. ref: Mälarvägen 9, 141 71 Segeltorp Operati ng Instructi on Tel: 08-724 0160 500A-GTS-Mini_di_sv+eng_210409 info@disperator.se, www.disperator.se Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 31: Trouble Shooting

    4. Check that the two motor protectors for disposer and pump are reset by pressing in the two red buttons on the terminal box AS1 inside the cabinet. If the fault cannot be remedied, please contact authorized service personnel or Disperator AB / local representative. Always provide the disposer’s serial number when contacting Disperator.

  • Page 32: Service Instructions

    Upon delivery of the machine, its electrical documentation is attached to this user manual. Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 33: Exploded View And Spare Parts List For The Disposer

    33 / 45 User manual in Original 10.2. Exploded View and Spare Parts List for the Disposer Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 34 34 / 45 User manual in Original Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 35 35 / 45 User manual in Original Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 36 Always state machine serial number and spare part number (see above) when ordering spare parts. NOTE! That the correct quality and strength of all nuts and screws used are important. Disperator can not guarantee the safety if other screws and nuts than those ordered from us are used.
  • Page 37 37 / 45 User manual in Original Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 38: Overhaul Of Protection Cover With Switch, Assembly And Connections

    (GTS-Mini-Food Waste Processor). Note that the machine’s rear panel is removable for easy access to the parts located at the back of the cabinet during service work. Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

  • Page 39: Dismantling Of Disposer

    Alternatively, lock the rotary shredder with a screwdriver placed through one of the holes at the disposer outlet. See photo below. Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 40 (P10) as a handle to prevent the motor axle from rotating. Alternatively, hold the carrier with a pair of pliers and a soft cloth in between as shown in the photo below. Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 41 (see picture below and original motor). When drilling these holes in the motor upper flange, it is important to drill at the correct angle, so that it does not penetrate into the motor winding. All replacement motors delivered by Disperator have premade drainage holes.

  • Page 42: Assembly Of Disposer

    Make sure that there is no dust or grease residue. 2. Make sure that the motor shaft key (P23) is in the correct position. Apply a thin layer of Disperator special grease (P19) on the motor shaft. 3. Wipe the carrier (P2) clean on the inside and outside.
  • Page 43 After tightening, check with a blade measure that the stationary seal (P14) is properly fixed and firm between stationary shredder (P13) and hood (P15). Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
  • Page 44 (P1) connection cable to the AS1-electrical control box according to the electrical connection diagram supplied with the machine from Disperator. 32. Reconnect electrical supply using the main electrical safety breaker on the wall/bulkhead. 33. Start up and test the GTS-Mini-processor according to applicable start-up procedures described in section 6.5 of this user manual.

  • Page 45: Overhaul And Maintenance Intervals

    Service package 2 according to section 9.2 in Replacement of parts due to wear hours this user manual Exchange of other parts When needed Doc. ref: 500A_GTS-Mini_am_en_210602 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...

This manual is also suitable for:

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