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Related Manuals for disperator 500V-BAS Excellent Series
Summary of Contents for disperator 500V-BAS Excellent Series
- Page 1 User manual in Original USER MANUAL FOOD WASTE DISPOSER 500V-BAS EXCELLENT SERIES Product Description Installation Safety Operation Service Doc. ref: 500V_BAS_am_en_210524 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
- Page 3 User manual in Original Doc. ref: 500V_BAS_am_en_210524 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
- Page 4 This is to verify that the food waste disposer/grinder models included in the product series 500, 500A, 500V, 500RS, 500EX, GTS-E65 and GTS-Mini manufactured by Disperator AB, Sweden, for installation as food waste handling equipment on ships and platforms, are, with respect to the size ofthe ground food waste, in compliance with MARPOL Annex V REGULATIONS FOR THE CONTROL OF POLLUTION BY GARBAGE FROM SHIPS, as amended in 2019.
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Page 5: Table Of Contents
6.4.4. Cable Dimension ___________________________________________________ 20 6.4.5. Cable Protection ___________________________________________________ 20 6.4.6. Earth Wire ________________________________________________________ 20 6.4.7. Direction of Rotation for the Disposer __________________________________ 20 Doc. ref: 500V_BAS_am_en_210524 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... - Page 6 9.3. Overhaul of Protection Cover with Switch, Assembly and Connections ___________ 30 9.4. Dismantling of Disposer ________________________________________________ 30 9.5. Assembly of Disposer __________________________________________________ 32 9.6. Overhaul and Maintenance Intervals ______________________________________ 35 Doc. ref: 500V_BAS_am_en_210524 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
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Page 7: Safety Precautions
Warning for mechanically caused damage (rotating parts) Warning plates located on or close to the machine must always be observed and kept legible. Doc. ref: 500V_BAS_am_en_210524 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... -
Page 8: Personnel Qualifications And Training
Assisting personnel for these jobs must be trained and performed repair work must be checked by the machine owner. Doc. ref: 500V_BAS_am_en_210524 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... -
Page 9: Company Profile
User manual in Original 2. Company Profile Disperator’s business idea is to provide innovative and adaptive equipment for kitchens on land as well as galleys at sea, and for the food processing industry, which enables efficient collection of communited food leftovers for anaerobic digestion or composting in subsequent stages, which is of benefit to society. -
Page 10: Product Description And Technical Specification
The immediate and efficient removal of the heaviest part of kitchen waste - the food scraps - is a necessity in any commercial kitchen. When using a Disperator waste grinder, the food waste can easily collect and reduce the total amount of waste hygienically and without heavy lifting or manual transfer... - Page 11 Food waste disposers within the Disperator Excellent-Series have the Declaration of Compliance issued by DNV, verifying compliance with applicable sections of IMO MARPOL consolidated edition 2017 ANNEX V for disposal of ground food waste into the open sea Doc.
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Page 12: Technical Specification
12 / 35 User manual in Original 3.2. Technical Specification Doc. ref: 500V_BAS_am_en_210524 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... -
Page 13: Storage And Displacement
4.2. Displacement of the Machine The machine should not be lifted or moved by hand. During installation, we recommend using a pallet jack or forklift. Doc. ref: 500V_BAS_am_en_210524 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... -
Page 14: Included In Delivery
Complete solenoid valve G½” (BSPP), internal thread and coil with operating voltage according to the delivery note Doc. ref: 500V_BAS_am_en_210524 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... - Page 15 Line strainer G½” (BSPP), internal thread Jam release wrench, 1pc. for release of disposer grinding unit, if a non-grindable object by mistake happens to fall therein Doc. ref: 500V_BAS_am_en_210524 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
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Page 16: Installation Description For The Machine
If torque protection bar cannot be arranged at the installation site, it is available as an option at Disperator. 6.1.3. Protective lid Connected to Interlock Switch To comply with the CE mark, the disposer inlet must have an interlock switch connected to a protective lid mounted above the feed inlet, or similar safety device. -
Page 17: Connection Of Flushing Water
If stated when ordering, all Disperator’s machine models can be delivered in accordance with the requirements for category 5, ie. the category with the highest protection against contamination of drinking water pipes. -
Page 18: Other Orders / Installations For Which Standard En 1717 Does Not Apply
The vacuum valve protects the water pipe against re-suction in the event of overflow. Vacuum valve is not included in standard delivery but can be ordered as an option from Disperator. Vacuum valve... -
Page 19: Connection Of Machine Outlet To Water Trap And Sewer Pipe
Connection of water trap and sewer pipe to the delivered disposer must be done by an authorized installer of sewer supply and in accordance to valid local regulations. The water trap is not included in standard delivery but is available as an option from Disperator. 6.3.1. Dimensions The water trap and the sewer pipe must have the same dimensions as the outlet flange of the disposer (i.e. -
Page 20: Electrical Connection
A separate wall / bulkhead mounted main electrical security breaker (circuit breaker) must be connected in the incoming power line to the machine. The electrical security breaker is not included in standard delivery but is available as an option from Disperator. 6.4.4. Cable Dimension Use connection cable having 1.5 mm²... -
Page 21: Start Up And Final Testing
7 and 8 of this manual. Doc. ref: 500V_BAS_am_en_210524 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... -
Page 22: Safety Instructions
During all overhaul and service work on the machine, the main electrical safety breaker on the wall/bulkhead must be locked in the OFF-position with a padlock. Doc. ref: 500V_BAS_am_en_210524 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... -
Page 23: Operating Instructions
Doc. ref: 500V_BAS_am_en_210524 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... -
Page 24: Start And Stop
5 secs. DISPERATOR AB Doc. ref: Mälarvägen 9, 141 71 Segeltorp Operati ng Instructi on Tel: 08-724 0160 500A_500S_BAS_BS_ATF_ATV_di_sv+eng_210409 info@disperator.se, www.disperator.se Doc. ref: 500V_BAS_am_en_210524 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... -
Page 25: Trouble Shooting
4. Check that the motor overload protector for the disposer is reset by pressing in the red button (0) on the start & stop unit. If the fault cannot be remedied, please contact authorized service personnel or Disperator AB / local representative. Always provide the machine’s serial number when contacting Disperator. -
Page 26: Service Instructions
Upon delivery of the machine, its electrical documentation is attached to this user manual. Doc. ref: 500V_BAS_am_en_210524 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... -
Page 27: Exploded Views And Spare Parts List For The Disposer
27 / 35 User manual in Original 9.2. Exploded Views and Spare Parts List for the Disposer Doc. ref: 500V_BAS_am_en_210524 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... - Page 28 Always state machine serial number and spare part number (see above) when ordering spare parts. NOTE! That the correct quality and strength of all nuts and screws used are important. Disperator can not guarantee the safety if other screws and nuts than those ordered from us are used.
- Page 29 29 / 35 User manual in Original 08/1 38/1 38/2 38/3 Doc. ref: 500V_BAS_am_en_210524 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
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Page 30: Overhaul Of Protection Cover With Switch, Assembly And Connections
9. Remove the rotary shredder (02) by placing two crowbars opposite one another under the edge of the shredder, supported by the side of the end shield (13). See photo below. Doc. ref: 500V_BAS_am_en_210524 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... - Page 31 (02) as a handle to prevent the motor axle from rotating. 14. Read the enclosed right-angle gear manual before disassembling the right-angle gear from the motor. Doc. ref: 500V_BAS_am_en_210524 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
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Page 32: Assembly Of Disposer
7. Mark the bottom position of the carrier (18) on the axle of the right-angle gear, 54 mm from the top of the axle. 8. Make sure that the axle key is in the correct position. Lubricate a thin layer of Disperator special grease (04) on the axle of the right-angle gear. - Page 33 33. Carefully fit the hood (16) so that its outside arrow mark is positioned centrally to the waste outlet on the end shield (13). Doc. ref: 500V_BAS_am_en_210524 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
- Page 34 (see section 6.1.2). Connect the electricity according to section 6.4. 39. Start up the disposer according to the startup procedure described in section 6.5. Doc. ref: 500V_BAS_am_en_210524 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
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Page 35: Overhaul And Maintenance Intervals
Service package 2 according to section Replacement of parts due to wear hours 9.2 in this user manual Exchange of other parts When needed Doc. ref: 500V_BAS_am_en_210524 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
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