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FOOD WASTE DISPOSER 500A-UK EXCELLENT SERIES
WITH PROTECTIVE LID FOR INSTALLATION IN
Product Description
Doc. ref: 500A_UK_am_en_230306
DISPERATOR AB
Mälarvägen 9, 141 71 Segeltorp
User manual in Original
WORKING BENCH OR TABLETOP
Installation
Tel: 08-724 0160
USER MANUAL
Safety
Operation
E-mail: info@disperator.se
Web page: www.disperator.se
Service
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Summary of Contents for disperator 500A-UK
- Page 1 User manual in Original USER MANUAL FOOD WASTE DISPOSER 500A-UK EXCELLENT SERIES WITH PROTECTIVE LID FOR INSTALLATION IN WORKING BENCH OR TABLETOP Product Description Installation Safety Operation Service Doc. ref: 500A_UK_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp...
- Page 3 User manual in Original Doc. ref: 500A_UK_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-email: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
- Page 4 This is to verify that the food waste disposer/grinder models included in the product series 500, 500A, 500V, 500RS, 500EX, GTS-E65 and GTS-Mini manufactured by Disperator AB, Sweden, for installation as food waste handling equipment on ships and platforms, are, with respect to the size ofthe ground food waste, in compliance with MARPOL Annex V REGULATIONS FOR THE CONTROL OF POLLUTION BY GARBAGE FROM SHIPS, as amended in 2019.
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Page 5: Table Of Contents
1.2. Personnel Qualifications and Training ______________________________________ 8 2. Company Profile _________________________________________________________ 9 3. Product Description and Technical Specification _______________________________ 10 3.1. Food Waste Disposer 500A-UK EXCELLENT-Series with Protective Lid for Installation in Working Bench or Tabletop ___________________________________________ 10 3.2. Technical Specification _________________________________________________ 12 4. - Page 6 9.4. Dismantling of Disposer ________________________________________________ 34 9.5. Assembly of Disposer __________________________________________________ 37 9.6. Timer control and Settings ______________________________________________ 41 9.7. Overhaul and Maintenance Intervals ______________________________________ 43 Doc. ref: 500A_UK_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
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Page 7: Safety Precautions
Warning for mechanically caused damage (rotating parts) Warning plates located on or close to the machine must always be observed and kept legible. Doc. ref: 500A_UK_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-email: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... -
Page 8: Personnel Qualifications And Training
Assisting personnel for these jobs must be trained and performed repair work must be checked by the machine owner. Doc. ref: 500A_UK_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... -
Page 9: Company Profile
User manual in Original 2. Company Profile Disperator’s business idea is to provide innovative and adaptive equipment for kitchens on land as well as galleys at sea, and for the food processing industry, which enables efficient collection of communited food leftovers for anaerobic digestion or composting in subsequent stages, which is of benefit to society. -
Page 10: Product Description And Technical Specification
The immediate and efficient removal of the heaviest part of kitchen waste - the food scraps - is a necessity in any commercial kitchen. When using a Disperator waste grinder, the food waste can easily collect and reduce the total amount of waste hygienically and without heavy lifting or manual transfer... - Page 11 Food waste disposers within the Disperator Excellent-Series have the Declaration of Compliance issued by DNV, verifying compliance with applicable sections of IMO MARPOL consolidated edition 2017 ANNEX V for disposal of ground food waste into the open sea Doc.
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Page 12: Technical Specification
12 / 43 User manual in Original 3.2. Technical Specification Doc. ref: 500A_UK_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... -
Page 13: Storage And Displacement
(like a disposer placed inside a cabinet). Doc. ref: 500A_UK_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-email: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... -
Page 14: Included In Delivery
G½” (BSPP) internal • thread mounted on cone, safety interlock switch connected • to protective lid Flush pipe or flush nozzle Doc. ref: 500A_UK_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... - Page 15 1.8 kW or more Jam release wrench, 1 pcs. for release of disposer grinding unit, if a non-grindable object by mistake happens to fall therein Doc. ref: 500A_UK_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-email: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
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Page 16: Installation Description For The Machine
(which is 3 mm thick). Doc. ref: 500A_UK_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... -
Page 17: Fixation Of The Machine
This may move the water trap and sewer pipe from its position causing water leakage. Doc. ref: 500A_UK_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-email: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... -
Page 18: Connection Of Flushing Water
If stated when ordering, all Disperator’s machine models can be delivered in accordance with the requirements for category 5, ie. the category with the highest protection against contamination of drinking water pipes. -
Page 19: Other Orders / Installations For Which Standard En 1717 Does Not Apply
The vacuum valve protects the water pipe against re-suction in the event of overflow. Vacuum valve is not included in standard delivery but can be ordered as an option from Disperator. Vacuum valve... -
Page 20: Connection Of Machine Outlet To Water Trap And Sewer Pipe
Connection of water trap and sewer pipe to the delivered disposer must be done by an authorized installer of sewer supply and in accordance to valid local regulations. The water trap is not included in standard delivery but is available as an option from Disperator. 6.3.1. Dimensions The water trap and the sewer pipe must have the same dimensions as the outlet flange of the disposer (i.e. - Page 21 As a complementary offering for those customers who do not accept an open-air inlet pipe, certain customers are using the solution described below, specifically with disposer for batch processing, such as the Disperator models MI hoppers and MB cabinets. In addition, we give the following alternative recommendation on the requirements for vacuum evacuation systems: To prevent the seals from running dry, an automatic aeration valve can be installed in the line between the disposer outlet and an automatic vacuum valve.
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Page 22: Electrical Connection
A separate wall / bulkhead mounted main electrical security breaker (circuit breaker) must be connected in the incoming power line to the machine. The electrical security breaker is not included in standard delivery but is available as an option from Disperator. 6.4.4. Cable Dimension Use connection cable having 1.5 mm²... -
Page 23: Start Up And Final Testing
7 and 8 of this manual. Doc. ref: 500A_UK_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-email: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... -
Page 24: Safety Instructions
During all overhaul and service work on the machine, the main electrical safety breaker on the wall/bulkhead must be locked in the OFF-position with a padlock. Doc. ref: 500A_UK_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... -
Page 25: Operating Instructions
Doc. ref: 500A_UK_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-email: info@disperator.se Doc. ref: 500A_vad_mala_di_sv+eng_221129 Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se DISPERATOR AB Tel: +46 (8) - 724 0160 Mail: info@disperator.se... -
Page 26: Start And Stop
5 seconds. DISPERATOR AB Doc. ref: Mälarvägen 9, 141 71 Segeltorp Operati ng Instructi on Tel: 08-724 0160 500A_HK_UK_di_sv+eng_210922 info@disperator.se, www.disperator.se Doc. ref: 500A_UK_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... -
Page 27: Trouble Shooting
4. Check that the motor overload protector for the disposer is reset by pressing in the red button (0) on the start & stop unit. If the fault cannot be remedied, please contact authorized service personnel or Disperator AB / local representative. Always provide the machine’s serial number when contacting Disperator. -
Page 28: Service Instructions
Upon delivery of the machine, its electrical documentation is attached to this user manual. Doc. ref: 500A_UK_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... -
Page 29: Exploded Views And Spare Parts List For The Disposer
29 / 43 User manual in Original 9.2. Exploded Views and Spare Parts List for the Disposer Doc. ref: 500A_UK_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-email: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... - Page 30 Screw and nut for disposer assembly Screw and washer for housing assembly Not depicted parts Special grease for seals and carrier Rubber sealing compound Carrier removal screw Doc. ref: 500A_UK_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
- Page 31 Always state machine serial number and spare part number (see above) when ordering spare parts. NOTE! That the correct quality and strength of all nuts and screws used are important. Disperator can not guarantee the safety if other screws and nuts than those ordered from us are used.
- Page 32 32 / 43 User manual in Original P42 & 43 Doc. ref: 500A_UK_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
- Page 33 33 / 43 User manual in Original Doc. ref: 500A_UK_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-email: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
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Page 34: Overhaul Of Protection Cover With Switch, Assembly And Connections
(P3). Remove the hood (P15). 9. Remove the seal (P14) on the stationary shredder. This seal must always be replaced with a new seal when reassembled. Doc. ref: 500A_UK_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... - Page 35 (P4) in order to get the two axle seals (P5) out. After this dismantling make sure that the surface of the sealing washer (P4) remains in good condition. Doc. ref: 500A_UK_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-email: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
- Page 36 (see arrows on photo below and original motor). When drilling these holes in the motor upper flange, it is important to drill at the correct angle, so that it does not penetrate the motor winding. All replacement motors delivered by Disperator have premade drainage holes.
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Page 37: Assembly Of Disposer
Make sure that there is no dust or grease residue. 2. Make sure that the motor shaft key (P30) is in the correct position. Apply a thin layer of Disperator special grease (P26) on the motor shaft. 3. Wipe the carrier (P2) clean on the inside and outside. - Page 38 Also feel with your fingers that the seal (P14) still is centered. Doc. ref: 500A_UK_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
- Page 39 “heels” of the housing (P20) end up inside the lower edge of the hood (P15). 32. Fasten the housing (P20) to the strap (P19) with 2 pcs. of screws and 2 pcs. of washers (P23). Doc. ref: 500A_UK_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-email: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
- Page 40 (P1) connection cable to the start & stop control unit according to the electrical connection diagram supplied with the machine from Disperator. 40. Reconnect electrical supply using the main electrical safety breaker on the wall/bulkhead. 41. Reconnect the flushing water supply to the disposer by open the valve in the supply line.
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Page 41: Timer Control And Settings
9.6. Timer control and Settings For cases where the machine comes installed with a timer. See below for timer function and settings that matches the machine. Doc. ref: 500A_UK_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-email: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se... - Page 42 42 / 43 User manual in Original Doc. ref: 500A_UK_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
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Page 43: Overhaul And Maintenance Intervals
Replacement of parts due to wear Servicepack 2 according to section 9.2 . • years or if necessary. Exchange of other parts When needed Doc. ref: 500A_UK_am_en_230306 DISPERATOR AB Tel: 08-724 0160 E-email: info@disperator.se Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se...
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