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Summary of Contents for Fronius SelectION
- Page 1 / Perfect Charging / Perfect Welding / Solar Energy LI-ION Operating instructions SelectION 30 kW Battery charging system 42,0426,0376,EN 004-04032021 Fronius prints on elemental chlorine free paper (ECF) sourced from certified sustainable forests (FSC).
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Page 3: Table Of Contents
Contents SelectION power categories Safety rules General Intended use Environmental conditions Mains connection Dangers from mains current and charging current Dangers posed by the battery General information regarding the handling of lithium batteries Protecting yourself and others Safety measures in normal operation... - Page 4 Options Safety Charging lights Signal lamp LED strip Air filter Remote control system GatewayLink Gateway Technical data SelectION 30 kW 400 V...
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Page 5: Selection Power Categories
SelectION power categories Battery voltage Device type Max. charging Housing size Mains voltage current 80 V 30kW 80V 375 A 3~ 400 V... -
Page 6: Safety Rules
Safety rules General The device has been manufactured in line with the state of the art and according to recognized safety standards. If used incorrectly or misused, however, it can cause: Serious or fatal injury to the operator or third parties Damage to the device and other material assets belonging to the operating company Inefficient operation of the device All persons involved in commissioning, operating, maintaining and servicing the device... -
Page 7: Dangers From Mains Current And Charging Current
This may affect device types in terms of: Connection restrictions, requirements regarding permitted mains impedance Requirements with regard to the minimum short-circuit power requirement at the interface with the public grid see "Technical data" In this case, the operating company or the person using the device should check whether the device may be connected, possibly by discussing the matter with the energy company where appropriate. -
Page 8: General Information Regarding The Handling Of Lithium Batteries
Ignoring this European Directive may be harmful to the environment and your own health! As soon as it appears that the battery has been mechanically damaged, dispose of the battery in accordance with national laws and guidelines at your nearest recycling centre. If anything is unclear or for any questions concerning disposal, contact an authorised service centre. -
Page 9: Protecting Yourself And Others
Protecting your- While the charger is in operation, keep all persons, especially children, out of the working self and others area. If, however, there are people in the vicinity, warn them about all the dangers (hazardous electrolytes and gases, danger from mains and charging current, etc.), provide suitable protective equipment. -
Page 10: Maintenance
Maintenance Before switching on, always check the mains plug and cable as well as charger leads and charging terminals for any signs of damage. If the surface of the device housing is dirty, clean with a soft cloth and solvent-free clean- ing agent only. - Page 11 Text and illustrations were accurate at the time of printing. Fronius reserves the right to make changes. The contents of the Operating Instructions shall not provide the basis for any claims whatsoever on the part of the purchaser. If you have any suggestions for improvement, or can point out any mistakes that you have found in the Operating Instructions, we will be most grateful for your comments.
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Page 12: General Information
Never connect a battery to the charger unless it is compatible in terms of its type and voltage and the charger settings are correct. ▶ The charger must only be used with lithium-ion batteries approved by Fronius. WARNING! Danger due to trailing charging leads. -
Page 13: Mains Connection
WARNING! Danger due to charging plug being pulled out during charging. This may result in serious injury and damage to property. ▶ Before pulling out the charging plug, first stop the charging process using the Stop/ Start key. ▶ Once the charging process is complete, wind up the charging lead or, if available, place it on the cable holder. -
Page 14: Correct Routing Of The Mains/Charging Cables
Correct routing of CAUTION! the mains/char- ging cables Danger due to overheating as a result of incorrectly laid mains/charging cables. Risk of damage to the components. ▶ Lay the mains/charging cable without a loop. ▶ Do not cover the mains/charging cable. ▶... - Page 15 ¡Utilizar exclusivamente baterías de iones de litio homologadas! Interrompere sempre la carica prima di scollegare il cavo di carica! Utilizzare solo con la batteria agli ioni di litio approvata! 42,0409,0420 SelectION xx kW xx V Part No.: 4,010,xxx www.fronius.com Ser. No.:...
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Page 16: Warning Notices Inside The Device
Warning notices WARNING! inside the device Danger from electric current. This can result in serious injury or death. ▶ The housing must never be opened by anyone other than a service technician trained by the manufacturer. ▶ Before starting work, switch off all the devices and components involved and discon- nect them from the grid. -
Page 17: Setup Regulations
Setup regulations WARNING! Danger due to system components falling or toppling over. This can result in serious injury and damage to property. ▶ After delivery, remove the device from the pallet as described in the "Removing the pallet" section. ▶ Make sure that all system components are securely in position when setting them ▶... - Page 18 NOTE! Danger due to partially or fully covered air inlets and outlets. This can result in damage to property. ▶ If several chargers are set up one behind the other, they should be offset. 30 cm (11.81 in.) If the chargers are arranged in a line one behind the other without being offset, the minimum clearance between the chargers must be as follows: 30 cm (11.81 in.)
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Page 19: Dimensions
Dimensions mm (in.) 145 (5.71) 600 (23.62) 780 (30.71) 369 (14.53) Removing the Remove the device from the pallet after pallet delivery. WARNING! Danger resulting from operating the device on the pallet. This may result in serious injury and dam- age to property. -
Page 20: Fitting To The Floor
Fitting to the mm (in.) 750 (29.53) floor Wall mounting Drill bore holes (1) of the correct size mm (in.) 240 (9.45) for the selected wall plugs and screws. If the surface allows, the SW10 screws (3) and washers (4) used for storing the wall bracket bar can be used, as shown in the illustration below. - Page 21 Remove the wall bracket bar (2): Remove the SW10 screws (3) and washers (4) (3) (3) Pre-mount the wall bracket bar (2) to a suitable wall using the previously removed SW10 screws (3) and wash- ers (4). If this is not possible, other suitable screws and washers should be used.
- Page 22 If the wall bracket bar (2) is not required, store it on the rear of device and secure it using wing nuts (7). Alternatively, the wall bracket bar (2) can also be stored on the right-hand side of the device. It is secured using TX25 screws (8) and a tightening torque of 3 (8) (2)
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Page 23: Control Elements And Connections
Control elements and connections Controls and (10) connections Function (+) Charging cable Position for options. (-) Charging cable Position for the remote control system or charging lights options. USB port The USB port allows a USB flash drive to be used to update the device and also to log the charging parameters while charging is in progress. - Page 24 The warning notices in the Safety section of the "Options" chapter must be obeyed.
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Page 25: Pin Assignment Of The Option Plug
Pin assignment Connections of the 18-pin option plug Plug Plug Plug of the option plug on the P-Control PC board inside the Code Code housing G / 2 13V / 1 Y / 3 R / 4 Dete C2 G C1 G 13V O C1 L... -
Page 26: Charging Plug Pin Assignment
Charging plug Assignment of pilot and auxiliary con- pin assignment tacts on the charging plug (6) C2 H Dete (14) C2 G (12) (8) C2 L... -
Page 27: Control Panel
Control panel Function Display Displays the current charging parameters. Displays settings. "Menu" key Selects the desired menu. Returns to the higher-level menu. "Up/Down" keys Selects the desired menu item. Sets the desired value. "Pause/Start" key For interrupting and resuming the charging process. Confirms a menu item or setting. -
Page 28: Charging The Battery
Charging the battery Starting for the When the charger is first connected to the mains, the device is in SETUP mode. first time The following basic settings must be changed or confirmed in this mode: Language (English, German, French, etc.) Date, time and time zone Length and cross-section of the charging cable Connect the charger mains plug to the electrical mains supply. -
Page 29: Charging
Use the "Up/Down" keys to set the cross-section of the charging cable. Confirm with the "Pause/Start" key. The charger is configured with the correct charging cable cross-section as per the order. An incorrectly set charging cable cross- section can have a negative influence on the charging process. -
Page 30: Displays During Charging
The display appears in standard mode. The display shows the charger parameters: Connection status: visual prompt to connect the battery Voltage range of the charger (V) Power range of the charger (kW) Day of the week, date and time The charger parameters can be set individually. More information on the charger para- meters can be found under Configuration mode in the "Display functions"... -
Page 31: Interrupting/Resuming The Charging Process
During the charging process the display shows the following values: Current state of charge (%) State of charge at charge start (%) Current charging voltage (V) Current charging current (A) Current charging power (kW) Battery temperature (°C) Charged energy since charge start (kWh) If the green/blue indicator is set to "state of charge"... -
Page 32: Stopping Charging
While the charging progress is interrupted: The "Charge" indicator flashes (yel- low). To resume the charging process: Press the "Pause/Start" key again. As long as a battery is connected to the charger, only the charging process can be inter- rupted and resumed using the "Pause/Start" key. Display modes can be changed using the "Menu"... -
Page 33: Display
During a pause in the charging process the menu selection is available, however only in a limited form. In this case the display modes described below are available as follows: Statistics mode and history mode remain unrestricted. -
Page 34: Standard Mode
Change from all other modes to the menu selection as follows: Briefly press the "Menu" key. To select the desired mode: Use the "Up/Down" keys to select the symbol for the desired mode. e.g. the battery symbol for standard mode Use the "Pause/Start"... -
Page 35: History Mode
Page 2/2 shows the following values: Total number of charges. Total Ah output. Average Ah output per charge. Total energy consumed (kWh). Average energy consumed (kWh) per charge. The consumed energy display is a standard value and can deviate from the actual amount of energy by up to 5% at nominal output. -
Page 36: Configuration Mode
Function Key symbol with a cross Charging was stopped without using the "Pause/Start" key. Charging details Display of certain battery data at the beginning and end of the charging pro- cess: Number of cells Characteristic Type of battery Configuration Configuration mode provides the following setting options: mode "Charging settings": charge settings •... - Page 37 The "Up/Down" keys can be used to retrieve the following information: Serial number of the charger plus serial number and version of the configuration memory PC board for controller/power electronics: hardware version and serial number Software: main software, secondary software, primary software and character- istic block version The procedure for opening the configuration menu is as follows: Press the "Pause/Start"...
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Page 38: Charging Settings
Configuration mode sec- tion. Select the "Charging settings" menu item A list appears with the following selection options: Delay Charge start delay Delay time (minutes) of the actual start of charging relative to the moment when charge start was initiated. - Page 39 Calendar - optional The calendar function allows charging to be started automatically according to the follow- ing criteria: Time window in which charging is not to be started if a battery is connected Time window in which charging is to be started if a battery is connected To activate the calendar function, select the "ON"...
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Page 40: Additional Functions
The AC power limit can be set in stages of 0.5 kW. The minimum and maximum values differ depending on the different device classes. The minimum value is approx. 25% of the maximum output power of the charger. Please note! Setting a power limit can have a negative effect on the charger's efficiency. Week Setting: Three different week settings can be defined. - Page 41 Select the "additional functions" menu item A list appears with the following selection options: Blue LED: Setting of the "Blue LED" indicator • Governed by state of charge: the blue LED lights up once the set state of charge (in %) has been reached.
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Page 42: General Settings
The contrast for the remote control system can be adjusted. General settings Detailed explanation of the "general options" menu item in configuration mode. Select the "general options" menu item. A list appears with the following selection options: Language Display settings • Contrast •... -
Page 43: Reset Settings
AC current consumption: Adapt the maximum consumed device current to the on-site electrical install- ation or the device connector fitted on the device. The minimum and maximum values differ depending on the different device classes. The minimum value is approx. 25% of the maximum nominal current of the charger. -
Page 44: Usb Mode
32 Gigabyte maximum Non multi-partitioned I-SPoT VIEWER (www.fronius.com/i-spot) software supports the visualisation and evaluation of data on the USB flash drive. Only insert the USB flash drive when charging is not in progress or if the charging pro- cess has been interrupted. -
Page 45: Status Codes
The logged data is saved in the same way as for the "Download" function, but is saved as "csv" files rather than in the I-SPoT VIEWER format. (Automatically created folder structure for the ".csv" files: * Fronius\<device serial number>\Charges\<yyyymmdd>\<hhmmss.csv>) Save events. Events are saved to the USB flash drive. - Page 46 Battery fault: If the battery signals a fault, the charger displays this fault as a battery fault including the corresponding fault number for the battery. The respective fault is explained in the bat- tery's Operating Instructions. If an error message appears on the display and if you cannot resolve the error yourself: Note the displayed status code: e.g.
- Page 47 (53) Battery voltage not supported (54) Communication fault (55) Battery fault (56) Battery does not switch on (57) Message time limit exceeded (58) Registration failed Status codes in the event of a charging error Cause / Remedy (31) Timeout in I1 phase (32) Timeout in U1 phase (33)
- Page 48 (532) Microcontroller error (e.g. division by 0) (533) Reference voltage outside the tolerance (534) Start-up error (535) PFC overcurrent (536) Phase shifter or PFC faulty Status codes in the event of a fault in the secondary circuit Cause / Remedy (520) Secondary temperature sensor faulty (521)
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Page 49: Power Path Status Codes
(549) Charging could not be resumed after a power failure (550) Time not set (551) Hardware change detected (552) Configuration memory chip invalid (553) Primary update failed (554) Fault in the master-slave communication (555) Incorrect device software Power path The status code indicates which power path is affected: status codes (1): Power path 1 - e.g. - Page 50 Options Safety In order to connect optional components, it may be necessary to open the housing. The following warning notices must be obeyed: WARNING! Danger due to work that has been carried out improperly. This can result in serious injury and damage to property. ▶...
- Page 51 If the RGB setting (LED strip) is set in the menu, connection (15) (yellow) is not suppor- ted. The normal setting (conventional external indicators) or RGB (LED strip) for the "External lamp" function is explained under "Additional functions" in the "Display" chapter.
- Page 52 Technical data SelectION 30 kW 3~ NPE 400 V / 50/60 Hz Mains voltage (-10%/+30%) 400 V 3~ PE 400 V / 50/60 Hz Optional: 63 A Mains fuse protection Minimum mains lead cross section 10 mm² (0.0155 in²) 360 VAC - 3.3 mA A.C.
- Page 53 Interface to a 230/400 V and 50 Hz public grid. For indoor use only, do not expose to rain or snow. A high ambient temperature may result in power degradation (derating).
- Page 56 FRONIUS INTERNATIONAL GMBH Froniusstraße 1 A-4643 Pettenbach AUSTRIA contact@fronius.com www.fronius.com Under www.fronius.com/contact you will find the addresses of all Fronius Sales & Service Partners and locations...
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