Greyline Instruments A.1.2 Series User Manual

Greyline Instruments A.1.2 Series User Manual

Portable transit time flow mete

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USER'S GUIDE
Installation & Operation
Instructions
Portable Transit Time Flow Meter
Model PTFM 1.0
Manual Series A.1.2

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Summary of Contents for Greyline Instruments A.1.2 Series

  • Page 1 www.greyline.com USER'S GUIDE Installation & Operation Instructions Portable Transit Time Flow Meter Model PTFM 1.0 Manual Series A.1.2...
  • Page 2 Note: This page has been left blank intentionally. Page 2...
  • Page 3 PTFM 1.0 Portable Transit Time Flow Meter INDEX BATTERY ......................... 4   CONNECTIONS ....................... 4   QUICK BENCH TEST ....................5   TRANSDUCER INSTALLATION ................6   KEYPAD SYSTEM ....................7   CALIBRATION MENU ................... 8   ICONS ........................9  ...
  • Page 4 PTFM 1.0 Portable Transit Time Flow Meter BATTERY - A built-in rechargable NiMH battery supplies power for 18 hours continuous operation when fully charged. - Display brightness is adjustable to conserve power. - State of charge is shown for normal use, sleep mode and charging. - When switched OFF with the AC power module connected the flashing battery indicates charging, solid battery shows fully charged.
  • Page 5: Quick Bench Test

    PTFM 1.0 Portable Transit Time Flow Meter QUICK BENCH TEST Setup In the PTFM menu set parameters to perform a bench test: Fluid Water Temperature °C Pipe OD 0.15 inch Pipe Wall 0.06 inch Pipe material = Lining None Crossings Press ...
  • Page 6: Transducer Installation

    PTFM 1.0 Portable Transit Time Flow Meter TRANSDUCER INSTALLATION *SEPARATION DISTANCE TRANSDUCER TRANSDUCER * Shown in display after pipe dimensions are entered. Setup ‘ ’ Page 6...
  • Page 7: Keypad System

    PTFM 1.0 Portable Transit Time Flow Meter KEYPAD SYSTEM The following diagram shows the PTFM 1.0 menu system. Arrows show the four directions to leave a menu box. Pressing a corresponding keypad arrow will move to the next item in the direction shown. Move the cursor (underline) under numerals and increase or decrease numerals with the ...
  • Page 8: Calibration Menu

    PTFM 1.0 Portable Transit Time Flow Meter CALIBRATION MENU --Units/Mode-------- Mode Flow Linear Volume Time Temperature Setup------ ------- } Sensor Select SE16B Fluid Water Fluid Temp 21.6C Pipe OD 4.5000in Pipe Wall 0.2500in Pipe Lining None Crossings Zero Tare --Message----------- Sens Space 2.59in Data log...
  • Page 9 PTFM 1.0 Portable Transit Time Flow Meter ICONS Message waiting. Press . Battery 0%. Battery 100%. Battery charging. Charger connected. Data logging off. Data logging on. USB file download. File download completed. Download Error. PTFM Echo OK. PTFM – No Echo, Empty Pipe. PTFM –...
  • Page 10 PTFM 1.0 Portable Transit Time Flow Meter The main display shows the units selected from the Units/Mode menu, Flow or USG/m Velocity rate being measured, TOTALIZER. The PTFM 1.0 will start-up with this 0.000 display and will return to this screen after a timeout if keys are not pressed in other menus.
  • Page 11 PTFM 1.0 Portable Transit Time Flow Meter 24 HR LOG --24 hr log---------- Date Jul 17/2012 Total 135470.0USG Press  from the RUN display to view a formatted flow report from instruments Average 1125.3USG/m with a built-in data logger. Press  to scroll down one day or repeatedly to scroll Maximum 2725.0USG/m to a specific date.
  • Page 12 PTFM 1.0 Portable Transit Time Flow Meter UNITS/MODE --Units/Mode-------- Mode Flow Linear From  press the  and then the  or  to select Mode Flow Volume Velocity . Flow mode displays the flow rate in engineering units (e.g. gpm, Time litres/sec, etc.) Press the ...
  • Page 13 PTFM 1.0 Portable Transit Time Flow Meter SET UP Set Up  Set up Go directly to Sensor Select SE16B Choose PTTFM 1.0 V1.22L Set Up Fluid Vel Other When Fluid = – Enter the fluid velocity at 25C from table or other reference in units of m/s V/C(@25C) Other When Fluid =...
  • Page 14 PTFM 1.0 Portable Transit Time Flow Meter Crossings 1 = Z mounting 2 = V mounting 4 = W mounting Zero Tare To suppress readings or fluctuations at zero flow. Set Calibration/Damping and under no flow conditions and full pipe select to force readings to zero.
  • Page 15 PTFM 1.0 Portable Transit Time Flow Meter CALIBRATION --Calibration------- 20mA at 2500.0 USG/m Press the  to and  to enter. Use  or  to position  Calibration 4mA at 0.000 USG/m Min Flow 2.262 USG/m before each menu item and  to enter. When settings are completed press  to Damping Calibration store and return to the...
  • Page 16: Data Logging

    PTFM 1.0 Portable Transit Time Flow Meter DATA LOGGING --Data Logging------- Log Site ID Setup Mode Flow Set Date Jul 17/2012 Data Logging Select from Menu Selections. Set Time 11:27:40 Interval 10sec Wrapping Log Site ID Enter a number from 00 to 99. The site ID will become part of Logging the downloaded file name to help distinguish downloads from different instruments.
  • Page 17: Special Functions

    PTFM 1.0 Portable Transit Time Flow Meter SPECIAL FUNCTIONS --Special Functions- Language English Reset Totalizer Language English French Spanish Select Negative Totals Cal Constant 1.000 Press  and select Reset Totalizer to erase and restart the Restore Defaults New Password 0000 totalizer at zero.
  • Page 18: Sleep Mode

    PTFM 1.0 Portable Transit Time Flow Meter SIMULATION --Simulation-------- Test Actual Flow 0.00USG/m Exercises the 4-20mA. 4-20mA Flow 4.00 and press  to simulate maximum Flow or Velocity Test Maximum Select and to output 20mA to the analog channel. and press  to simulate minimum Flow or Velocity Minimum Select and to output 4mA to the analog channel.
  • Page 19: Transducer Mounting Location

    PTFM 1.0 Portable Transit Time Flow Meter TRANSDUCER MOUNTING LOCATION The position of the transducer is one of the most important considerations for accurate Transit Time flow measurement. The same location guidelines apply to Transit Time as most other types of flow meters.
  • Page 20: Transducer Mounting

    PTFM 1.0 Portable Transit Time Flow Meter TRANSDUCER MOUNTING Prepare an area 2" wide by 4" long (50mm x 100mm) for transducer bonding by removing loose paint, scale and rust. The objective of site preparation is to eliminate any discontinuity between the transducer and the pipe wall, which would prevent acoustical coupling.
  • Page 21: Separation Distance

    PTFM 1.0 Portable Transit Time Flow Meter SEPARATION DISTANCE Measure separation distance with a ruler or tape measure. Separation distance is automatically calculated Set-up Sens Space by the PTFM 1.0 based on parameters entered in the menu. is displayed on Setup menu.
  • Page 22 Warm temperatures, moisture and vibration will accelerate this process. Dow Corning Silicone Compound #4 as supplied with the PTFM 1.0 (and available from Greyline Instruments) is recommended for semi-permanent installations.
  • Page 23 PTFM 1.0 Portable Transit Time Flow Meter SENSOR MOUNTING/COUPLING RECOMMENDATIONS GOOD Page 23...
  • Page 24: Field Troubleshooting

    PTFM 1.0 Portable Transit Time Flow Meter FIELD TROUBLESHOOTING Corrective Action: Possible Causes: METER READING WHEN THERE IS NO FLOW?  Calibration Damping Erratic measurement (set damping to 0% to check) due with Setup Tare to electrical noise or poor signal quality. zero flow use function.
  • Page 25 PTFM 1.0 Portable Transit Time Flow Meter Corrective Action: Possible Causes:  Coupling compound washed out, or transducer loose on Remount transducer  pipe. Use Dow Corning Silicone #4 METER READING HIGHER THAN EXPECTED?  Calibration Error Review calibration menu. Pipe dimensions and fluid selection/fluid velocity.
  • Page 26: Common Questions And Answers

    PTFM 1.0 Portable Transit Time Flow Meter COMMON QUESTIONS AND ANSWERS The pipe vibrates. Will it affect the flow meter? Common vibration frequencies are far lower than the sonic frequencies used by the Greyline flow meter, and will not normally affect accuracy or performance. However, applications where very weak Transit Time signal is present (when sensitivity is adjusted to maximum and signal strength is low), accuracy may be affected by pipe vibration, or the flow meter may show readings under no-flow conditions.
  • Page 27 PTFM 1.0 Portable Transit Time Flow Meter What is the purpose of the Signal Strength Display? The primary function of the signal strength display is to assist as a feedback when mounting transducers. Signal Strength can also be a useful diagnostics tool when troubleshooting problems with an installation. A low signal strength (<...
  • Page 28: Applications Hotline

    United States: Tel: 315-788-9500 Fax: 315-764-0419 Canada: Tel: 613-938-8956 Fax: 613-938-4857 Toll Free: 888-473-9546 Email: info@greyline.com Web Site: www.greyline.com Greyline Instruments Inc. Canada USA: 16456 Sixsmith Drive 105 Water Street Long Sault, Ont. K0C 1P0 Massena, NY 13662 Page 28...
  • Page 29: Product Return Procedure

    Ship to Greyline - After obtaining an RMA number please ship the product to the appropriate address below: Canadian and International Customers: Customers: Greyline Instruments Inc. Greyline Instruments Inc. 16456 Sixsmith Drive 204 150th Avenue Long Sault, Ont. K0C 1P0...
  • Page 30: Flow Meter Data Sheet

    PTFM 1.0 Portable Transit Time Flow Meter FLOW METER DATA SHEET Please complete and return this form to Greyline.  It is important.  We  [  ]   16456 Sixsmith Drive, Long Sault, ON  K0C 1P0    Tel: 613‐938‐8956 / Fax: 613‐938‐4857  use this information to check our database for performance of Greyline     flow meters in similar applications, and to provide advice and  [  ]   105 Water Street, Massena, NY 13662    recommendations to you.  Thank you for your cooperation.   Tel: 315‐788‐9500 / Fax: 315‐764‐0419     Contact     Title/Dept     Company     Address     Address    ...
  • Page 31: Limited Warranty

    PTFM 1.0 Portable Transit Time Flow Meter LIMITED WARRANTY _____________________________________ Greyline Instruments warrants, to the original purchaser, its products to be free from defects in material and workmanship for a period of one year from date of invoice. Greyline will replace or repair, free of charge, any Greyline product if it has been proven to be defective within the warranty period.
  • Page 32: Specifications

    PTFM 1.0 Portable Transit Time Flow Meter SPECIFICATIONS 4.33” 1.6” 41 mm 110 mm ± 0.1 to 40 ft/sec (± 0.03 to 12.2 Flow Rate Range: m/sec) in most applications Ultrasonic Sensor mounts on any Pipe Size: pipe from 1/2" to 48" ID (10 mm to 1200 mm) White, backlit matrix - displays Display:...
  • Page 33 PTFM 1.0 Portable Transit Time Flow Meter SE16 Transit Time Transducer ½” to 48” (12 mm to 1200 mm) Pipe Diameter: -40° to 300°F (-40° to 150°C) Operating Temperature: 1.28 MHz Operating Frequency: 12 ft (4 m) with BNC connectors and seal jackets Transducer Cable: Optional 50 ft (15 m) with BNC connectors and seal jackets Withstands accidental submersion pressure up to 10 psi (0.7 Bar)
  • Page 34: Appendix A - Conversion Table

    PTFM 1.0 Portable Transit Time Flow Meter APPENDIX A - CONVERSION TABLE CONVERSION GUIDE FROM MULTIPLY BY US GALLONS CUBIC FEET 0.1337 US GALLONS IMPERIAL GALS 0.8327 US GALLONS LITRES 3.785 US GALLONS CUBIC METERS 0.003785 LITRES/SEC 15.85 LITRES CUBIC METERS 0.001 BARRELS US GALLONS...
  • Page 35: Pipe Charts

    PTFM 1.0 Portable Transit Time Flow Meter PIPE CHARTS Carbon Steel & PVC Pipe Pipe Pipe Standard Extra Heavy Dbl. Extra Heavy Schedule 10 Schedule 20 Schedule 30 Schedule 40 Size O.D. I.D. WALL I.D. WALL I.D. WALL I.D. WALL I.D.
  • Page 36 PTFM 1.0 Portable Transit Time Flow Meter Stainless Steel, Hastelloy "C" & Titanium Pipe Pipe Pipe Scheule 5 S (a) Schedule 10 S (a) Schedule 40 S Schedule 80 S Size O.D. I.D. WALL I.D. WALL I.D. WALL I.D. WALL ½...
  • Page 37 PTFM 1.0 Portable Transit Time Flow Meter Cast Iron Pipe - ASA Standard Pipe Pipe Class 50 Class 100 Class 150 Class 200 Class 250 Class 300 Class 350 Size O.D. WALL I.D. WALL I.D. WALL I.D. WALL I.D. WALL I.D.
  • Page 38 PTFM 1.0 Portable Transit Time Flow Meter Copper Tubing Pipe Copper & Brass Pipe Aluminum Size O.D. I.D. WALL O.D. I.D. WALL O.D. I.D. WALL O.D. I.D. WALL O.D. I.D. WALL ½" 0.625 0.527 0.049 0.625 0.545 0.040 0.625 0.569 0.028 0.840 0.625...
  • Page 39 Fluid Sound Speed Table APPENDIX C – Liquid Speed of Sound Substance Form Index Specific Gravity Sound Speed v/°C - m/s/°C ∆ m/sec. Acetic anhydride (22) 1.082 (20ºC) 1180 Acetic acid, anhydride (22) 1.082 (20ºC) 1180 Acetic acid, nitrile 0.783 1290 Acetic acid, ethyl ester (33) 0.901 1085 Acetic acid, methyl ester...
  • Page 40 Fluid Sound Speed Table Substance Form Index Specific Gravity Sound Speed v/°C - m/s/°C ∆ m/sec. Carbon tetrafluoride (14) 1.75 (-150ºC) 875.2 6.61 Cetane (23) 0.773 (20ºC) 1338 3.71 Chloro-benezene 1.106 1273 1-Chloro-butane (22,46) 0.887 1140 4.57 Chloro-diFluoromethane (3) (Freon 22) CHClF 1.491 (-69ºC) 893.9 4.79 Chloroform (47)
  • Page 41 Fluid Sound Speed Table Substance Form Index Specific Gravity Sound Speed v/°C - m/s/°C ∆ m/sec. Dihydroxyethane 1.113 1658 1,3-Dimethyl-benzene (46) 0.868 (15ºC) 1343 1,2-1.0Dimethyl-benzene(29,46) 0.897 (20ºC) 1331.5 1,4-Dimethyl-benzene (46) 1334 2,2-Dimethyl-butane (29,33) 0.649 (20ºC) 1079 Dimethyl ketone 0.791 1174 Dimethyl pentane (47) 0.674 1063 Dimethyl phthalate...
  • Page 42 Fluid Sound Speed Table Substance Form Index Specific Gravity Sound Speed v/°C - m/s/°C ∆ m/sec. Glycerol 1.26 1904 Glycol 1.113 1658 Helium (45) 0.125(-268.8ºC) Heptane (22,23) 0.684 (20ºC) 1131 4.25 n-Heptane (29,33) 0.684 (20ºC) 1180 Hexachloro-Cyclopentadiene(47) 1.7180 1150 Hexadecane (23) 0.773 (20ºC) 1338 3.71 Hexalin...
  • Page 43 Fluid Sound Speed Table Substance Form Index Specific Gravity Sound Speed v/°C - m/s/°C ∆ m/sec. Methylene chloride (3) 1.327 1070 3.94 Methylene iodide 3.235 Methyl formate (22) 0.974 (20ºC) 1127 4.02 Methyl iodide 2.28 (20ºC) 2-Methylphenol (46) 1.047 (20ºC) 1541 3-Methylphenol (46) 1.034 (20ºC) 1500 Milk, homogenized...
  • Page 44 Fluid Sound Speed Table Substance Form Index Specific Gravity Sound Speed v/°C - m/s/°C ∆ m/sec. Phenyl chloride 1.106 1273 Phenyl iodide (46) 1.823 1114 Phenyl methane (16,52) 0.867 (20ºC) 1328 4.27 3-Phenyl propenal 1.112 1554 Phthalardione 1125 Phthalic acid, anhydride 1125 Phthalic anhydride 1125 Pimelic ketone 0.948...
  • Page 45 Fluid Sound Speed Table Substance Form Index Specific Gravity Sound Speed v/°C - m/s/°C ∆ m/sec. 1,1,2,2-Tetrabromo-ethane(47) 2.966120 1027 1,1,2,2-Tetrachloro-ethane(67) 1.595 1147 Tetrachloroethane (46) 1.553 (20ºC) 1170 Tetrachloro-ethene (47) 1.632 1036 Tetrachloro-methane (33,47) 1.595 (20ºC) Tetradecane (46) 0.763 (20ºC) 1331 Tetraethylene glycol 1.123 1586/5203.4 Tetrafluoro-methane (14) (Freon 14) 1.75 (-150ºC)

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