Greyline Instruments PTFM 1.0 User Manual

Greyline Instruments PTFM 1.0 User Manual

Portable transit time flow meter
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USER'S GUIDE
Installation & Operation
Instructions
Portable Transit Time Flow Meter
Model PTFM 1.0
Manual Series A.1.6

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  • Page 1 USER'S GUIDE Installation & Operation Instructions Portable Transit Time Flow Meter Model PTFM 1.0 Manual Series A.1.6...
  • Page 2 Note: This page has been left blank intentionally. Page 2...
  • Page 3: Table Of Contents

    PTFM 1.0 Portable Transit Time Flow Meter INDEX BATTERY ......................... 4 CONNECTIONS ....................... 4 QUICK BENCH TEST....................5 SENSOR INSTALLATION..................6 KEYPAD SYSTEM ....................7 CALIBRATION MENU ................... 8 ICONS ........................9 MESSAGE......................... 10 STATUS ........................10 PASSWORD......................11 UNITS/MODE......................12 SET UP ........................
  • Page 4: Battery

    4-20mA Active only when powered by AC charger, maximum load 500 ohm. Cable Part #USB-PD is supplied for connecting the PTFM 1.0 to a PC or laptop. POWER An AC powered 15 volt DC power module is supplied for battery charging and continuous use.
  • Page 5: Quick Bench Test

    PTFM 1.0 Portable Transit Time Flow Meter QUICK BENCH TEST In the PTFM menu set parameters to perform a bench test: Setup Fluid Water °C Temperature inch Pipe OD 0.15 inch Pipe Wall 0.06 material = Pipe Lining None Crossings Press ...
  • Page 6: Sensor Installation

    PTFM 1.0 Portable Transit Time Flow Meter SENSOR INSTALLATION Page 6...
  • Page 7: Keypad System

    PTFM 1.0 Portable Transit Time Flow Meter KEYPAD SYSTEM The following diagram shows the PTFM 1.0 menu system. Arrows show the four directions to leave a menu box. Pressing a corresponding keypad arrow will move to the next item in the direction shown.
  • Page 8: Calibration Menu

    PTFM 1.0 Portable Transit Time Flow Meter CALIBRATION MENU Page 8...
  • Page 9: Icons

    PTFM 1.0 Portable Transit Time Flow Meter ICONS Message waiting. Press . Battery 0%. Battery 100%. Battery charging. Charger connected. Data logging off. Data logging on. USB file download. File download completed. Download Error. PTFM Echo OK. PTFM – No Echo, Empty Pipe.
  • Page 10: Message

    PTFM 1.0 Portable Transit Time Flow Meter MAIN DISPLAY The main display shows the units selected from the Units/Mode menu, Flow or Velocity rate being measured and TOTALIZER. The PTFM 1.0 will start-up with this display. MESSAGE Press  from the MAIN display to view error/warning messages provided by the instrument.
  • Page 11: Password

    PTFM 1.0 Portable Transit Time Flow Meter 24 HR LOG Press  from the MAIN display to view a formatted flow report from instruments with a built-in data logger. Press  to scroll down one day or repeatedly to scroll to a specific date.
  • Page 12: Units/Mode

    PTFM 1.0 Portable Transit Time Flow Meter UNITS/MODE From  press the  and then the  or  to select Mode Flow Velocity Flow mode displays the flow rate in engineering units (e.g. gpm, litres/sec, etc.) Press the  to store your selection then the  to the next menu item and  to enter.
  • Page 13 PTFM 1.0 Portable Transit Time Flow Meter SET UP Set Up  Go directly to Set up Sensor Select Choose SE16B Fluid Vel When Fluid = Other – Enter the fluid velocity at 25C from table or other reference in units of m/s V/C(@25C)
  • Page 14 PTFM 1.0 Portable Transit Time Flow Meter Crossings 1 = Z mounting 2 = V mounting 4 = W mounting Zero Tare To suppress readings or fluctuations at zero flow. Set and under no flow conditions Calibration/Damping and full pipe select to force readings to zero.
  • Page 15: Calibration

    PTFM 1.0 Portable Transit Time Flow Meter CALIBRATION Press the  to and  to enter. Use  or  to position  before Calibration each menu item and  to enter. When settings are completed press  to store and return to the menu.
  • Page 16: Data Logging

    Install Greyline Logger on your PC or laptop. Refer to the Help menu in the program for detailed instructions. - Connect the PTFM 1.0 to the PC using the supplied USB cable. - Install the USB driver program from the install CD.
  • Page 17: Special Functions

    PTFM 1.0 Portable Transit Time Flow Meter SPECIAL FUNCTIONS Language Select English French Spanish Press  and select to erase and restart the Reset Totalizer totalizer at zero. Negative Totals Select to have reverse flow readings deducted from the totalizer. Select to totalize forward flow only and ignore reverse flow.
  • Page 18 PTFM 1.0 Portable Transit Time Flow Meter SIMULATION Exercises the 4-20mA. and press  to simulate maximum Flow or Velocity and Select Test Maximum to output 20mA to the analog channel. and press  to simulate minimum Flow or Velocity and...
  • Page 19: Sensor Mounting

    PTFM 1.0 Portable Transit Time Flow Meter SENSOR MOUNTING LOCATION The position of the sensor is one of the most important considerations for accurate Transit Time flow measurement. The same location guidelines apply to Transit Time as most other types of flow meters.
  • Page 20 PTFM 1.0 Portable Transit Time Flow Meter SENSOR MOUNTING Prepare an area 2" wide by 4" long (50mm x 100mm) for sensor bonding by removing loose paint, scale and rust. The objective of site preparation is to eliminate any discontinuity between the sensor and the pipe wall, which would prevent acoustical coupling.
  • Page 21 PTFM 1.0 Portable Transit Time Flow Meter SEPARATION DISTANCE Measure separation distance with a ruler or tape measure. Separation distance is automatically calculated by the PTFM 1.0 based on parameters entered in the menu. is displayed on the Set-up Sens Space menu.
  • Page 22 Warm temperatures, moisture and vibration will accelerate this process. Dow Corning Silicone Compound #4 as supplied with the PTFM 1.0 (and available from Greyline Instruments) is recommended for semi-permanent installations. Page 22...
  • Page 23 PTFM 1.0 Portable Transit Time Flow Meter SENSOR MOUNTING/COUPLING RECOMMENDATIONS GOOD Page 23...
  • Page 24: Field Troubleshooting

    PTFM 1.0 Portable Transit Time Flow Meter FIELD TROUBLESHOOTING Corrective Action: Possible Causes: METER READING WHEN THERE IS NO FLOW?  Erratic measurement (set damping to 0% to check) due with zero flow Calibration Damping to electrical noise or poor signal quality.
  • Page 25 Cal Const. BATTERY CONDITIONING  To restore or condition your PTFM 1.0 battery for best performance fully discharge the unit (leave it on with backlight lit until it switches off) and then charge for 6 hours, disconnect charger momentarily, reconnect and charge again for 6 hours.
  • Page 26: Common Questions And Answers

    PTFM 1.0 Portable Transit Time Flow Meter COMMON QUESTIONS AND ANSWERS The pipe vibrates. Will it affect the flow meter? Common vibration frequencies are far lower than the sonic frequencies used by the Greyline flow meter, and will not normally affect accuracy or performance. However, applications where very weak Transit Time signal is present (when sensitivity is adjusted to maximum and signal strength is low), accuracy may be affected by pipe vibration, or the flow meter may show readings under no-flow conditions.
  • Page 27 ISO 9000 or similar quality management systems may require periodic and verifiable recalibration of flow meters. PTFM 1.0 Flow Meters may be returned to Greyline for factory calibration and issue of a new NIST traceable certificate. Refer to the ‘Product Return Procedure’ section of this manual for return instructions.
  • Page 28: Applications Hotline

    PTFM 1.0 Portable Transit Time Flow Meter APPLICATIONS HOTLINE For applications assistance, advice or information on any Greyline Instrument contact your Sales Representative, write to Greyline or phone the Applications Hotline below: United States: Tel: 315-788-9500 Fax: 315-764-0419 Canada: Tel: 613-938-8956...
  • Page 29: Flow Meter Data Sheet

    PTFM 1.0 Portable Transit Time Flow Meter FLOW METER DATA SHEET Please complete and return this form to Greyline. It is important. We [ ] 16456 Sixsmith Drive, Long Sault, ON K0C 1P0 Tel: 613-938-8956 / Fax: 613-938-4857 use this information to check our database for performance of Greyline...
  • Page 30 PTFM 1.0 Portable Transit Time Flow Meter LIMITED WARRANTY _____________________________________ Greyline Instruments warrants, to the original purchaser, its products to be free from defects in material and workmanship for a period of one year from date of invoice. Greyline will replace or repair, free of charge, any Greyline product if it has been proven to be defective within the warranty period.
  • Page 31 Built-in 5-key programming with user-friendly calibration menu. Password protected. Language Selection: English, French, Spanish Sensitivity: Adjustable signal cut-off, signal strength and damping Approvals: Charger is CE and UL approved. The PTFM 1.0 is not certified for use in hazardous rated locations. Page 31...
  • Page 32 PTFM 1.0 Portable Transit Time Flow Meter SE16B Transit Time Sensor Pipe Diameter: 2” to 48” (50 mm to 1200 mm) Operating Temperature: -40° to 300°F (-40° to 150°C) Operating Frequency: 1.28 MHz Sensor Cable: PTC12 12 ft (4 m) with BNC connectors and seal jackets...
  • Page 33: Appendix A - Conversion Table

    PTFM 1.0 Portable Transit Time Flow Meter APPENDIX A - CONVERSION TABLE CONVERSION GUIDE FROM MULTIPLY BY US GALLONS CUBIC FEET 0.1337 US GALLONS IMPERIAL GALS 0.8327 US GALLONS LITRES 3.785 US GALLONS CUBIC METERS 0.003785 LITRES/SEC 15.85 LITRES CUBIC METERS 0.001...
  • Page 34: Pipe Charts

    PTFM 1.0 Portable Transit Time Flow Meter PIPE CHARTS Ductile Ir on Pipe - Standard Classes Size OUTSIDE Clas s Class Class C lass C lass C lass C la ss C EMEN T LIN IN G IN CH D IA.
  • Page 35 PTFM 1.0 Portable Transit Time Flow Meter Stainless Steel, Hastelloy "C" & Titanium Pipe Pipe Pipe Scheule 5 S (a) Schedule 10 S (a) Schedule 40 S Schedule 80 S Size O.D. I.D. WALL I.D. WALL I.D. WALL I.D. WALL ½...
  • Page 36 PTFM 1.0 Portable Transit Time Flow Meter Cast Iron Pipe - ASA Standard Pipe Pipe Class 50 Class 100 Class 150 Class 200 Class 250 Class 300 Class 350 Size O.D. WALL I.D. WALL I.D. WALL I.D. WALL I.D. WALL I.D.
  • Page 37 PTFM 1.0 Portable Transit Time Flow Meter Copper Tubing Pipe Copper & Brass Pipe Aluminum Size O.D. I.D. WALL O.D. I.D. WALL O.D. I.D. WALL O.D. I.D. WALL O.D. I.D. WALL ½" 0.625 0.527 0.049 0.625 0.545 0.040 0.625 0.569 0.028...
  • Page 38: Appendix B – Liquid Speed Of Sound

    Fluid Sound Speed Table APPENDIX B – Liquid Speed of Sound Δ Substance Form Index Specific Gravity Sound Speed v/°C - m/s/°C m/sec. Acetic anhydride (22) 1.082 (20ºC) 1180 Acetic acid, anhydride (22) 1.082 (20ºC) 1180 Acetic acid, nitrile 0.783 1290 Acetic acid, ethyl ester (33) 0.901...
  • Page 39 Fluid Sound Speed Table Δ Substance Form Index Specific Gravity Sound Speed v/°C - m/s/°C m/sec. Carbon tetrafluoride (14) 1.75 (-150ºC) 875.2 6.61 Cetane (23) 0.773 (20ºC) 1338 3.71 Chloro-benezene 1.106 1273 1-Chloro-butane (22,46) 0.887 1140 4.57 Chloro-diFluoromethane (3) (Freon 22) CHClF 1.491 (-69ºC) 893.9...
  • Page 40 Fluid Sound Speed Table Δ Substance Form Index Specific Gravity Sound Speed v/°C - m/s/°C m/sec. Dihydroxyethane 1.113 1658 1,3-Dimethyl-benzene (46) 0.868 (15ºC) 1343 1,2-1.0Dimethyl-benzene(29,46) 0.897 (20ºC) 1331.5 1,4-Dimethyl-benzene (46) 1334 2,2-Dimethyl-butane (29,33) 0.649 (20ºC) 1079 Dimethyl ketone 0.791 1174 Dimethyl pentane (47) 0.674 1063...
  • Page 41 Fluid Sound Speed Table Δ Substance Form Index Specific Gravity Sound Speed v/°C - m/s/°C m/sec. Glycerol 1.26 1904 Glycol 1.113 1658 Helium (45) 0.125(-268.8ºC) Heptane (22,23) 0.684 (20ºC) 1131 4.25 n-Heptane (29,33) 0.684 (20ºC) 1180 Hexachloro-Cyclopentadiene(47) 1.7180 1150 Hexadecane (23) 0.773 (20ºC) 1338 3.71...
  • Page 42 Fluid Sound Speed Table Δ Substance Form Index Specific Gravity Sound Speed v/°C - m/s/°C m/sec. Methylene chloride (3) 1.327 1070 3.94 Methylene iodide 3.235 Methyl formate (22) 0.974 (20ºC) 1127 4.02 Methyl iodide 2.28 (20ºC) 2-Methylphenol (46) 1.047 (20ºC) 1541 3-Methylphenol (46) 1.034 (20ºC)
  • Page 43 Fluid Sound Speed Table Δ Substance Form Index Specific Gravity Sound Speed v/°C - m/s/°C m/sec. Phenyl chloride 1.106 1273 Phenyl iodide (46) 1.823 1114 Phenyl methane (16,52) 0.867 (20ºC) 1328 4.27 3-Phenyl propenal 1.112 1554 Phthalardione 1125 Phthalic acid, anhydride 1125 Phthalic anhydride 1125...
  • Page 44 Fluid Sound Speed Table Δ Substance Form Index Specific Gravity Sound Speed v/°C - m/s/°C m/sec. 1,1,2,2-Tetrabromo-ethane(47) 2.966120 1027 1,1,2,2-Tetrachloro-ethane(67) 1.595 1147 Tetrachloroethane (46) 1.553 (20ºC) 1170 Tetrachloro-ethene (47) 1.632 1036 Tetrachloro-methane (33,47) 1.595 (20ºC) Tetradecane (46) 0.763 (20ºC) 1331 Tetraethylene glycol 1.123 1586/5203.4...

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