Connecting a normal relay as an external disconnect device 4.5.3. Using the BIB (Battery Interface Box) 4.5.4. Using the BCI (Battery Communication Interface) with a normal relay 4.6. Connecting the Li-ion battery to the load/charger Be in charge. Super B.
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4.6.1. Connecting a single Li-ion battery to the load/charger with a bistable relay 4.6.2. Connecting a single Li-ion battery to the load/charger with a normal relay 4.7. Disconnecting the Li-ion battery 5. Connecting Li-ion batteries in series and parallel 5.1. Connecting Li-ion batteries in series.
Dispose the Li-ion battery in accordance with local, state and federal laws and regulations. Do not mix with other (industrial) waste. Li-ion WARNING: Must be disposed of properly. May explode if damaged or disposed of in fire. Do not short circuit. Be in charge. Super B.
Up to 4 batteries can be connected in series or in parallel to increase the total capacity up to 840Ah or 1360Ah. For more batteries in series or parallel always consult with Super B. 2.3. Glossary of Terminology...
3.2.6. General product specifications Nomia 12V210Ah Nomia 12V340Ah Battery designation IFpP/36/130/195/[2P4S]M/-20+55/95 IFpP/41/173/205/[2P4S]M/-30+60/95 >3500 (1C charge/discharge, DoD >4000 (0.5C charge/discharge, DoD Cycle life 100%) 100%) Table 7. General product specifications The cycle life value given above is an indication at 23°C. The Li-ion battery cycle life depends strongly on temperature and the applied charging and discharging loads.
Li-ion battery will be void. It will lead to serious damage to the Li-ion battery and can lead to high risks for safety and environment. Be in charge. Super B.
3.6.2. Optional Components The Li-ion battery can be used in combination with a number of (Super B) products: Product name EAN code 8718531360693 Battery Bracket set for Nomia Relay TBS RBS 12V500A 8718531362031 8718531362048 Relay TBS RBS 24V500A Nomia Bistable Relay V23130C 12V 260A + Cable 1m...
4.2. Unpacking Check the Li-ion battery for damage after unpacking. If the Li-ion battery is damaged, contact your reseller or Super B. Do not install or use the Li-ion battery if it is damaged! 4.3. Preparing the battery for use Caution! Do not operate the Li-ion battery beyond published maximum specifications.
Figure 3. Installing the Li-ion battery using the Super B mounting brackets 4.3.2. Placement and removal of a fuse Before the Li-ion battery can be used, the internal fuse needs to be installed. The 32V/500A fuse is supplied with the Li-ion battery.
4.4. Connection wires Use appropriate wire for the connection wires to prevent overheating and unnecessary losses. Use appropriate fuses matching the wires and load. Super B suggests to use a 95mm2 connection wires. Connection wires with smaller diameters can cause overheating or unnecessary losses.
Load/Charger Bistable Relay Figure 5. Connect a bistable relay as an external disconnect device 4.5.2. Connecting a normal relay as an external disconnect device 1. When using a normal relay, connect it to Con 2 (I/O Connection 7), Pin 4 (Rc) and Pin 5 (Rnc) as displayed in figure 6.
4.5.3. Using the BIB (Battery Interface Box) Figure 7. Connecting a Li-ion battery to the BIB Consult with Super B for the BIB installation instructions. 4.5.4. Using the BCI (Battery Communication Interface) with a normal relay Manual Control ORANGE GREEN 22Ω...
4.6. Connecting the Li-ion battery to the load/charger 4.6.1. Connecting a single Li-ion battery to the load/charger with a bistable relay Warning! Ensure you have completed all the previous steps described in chapter 4.5 before connecting the battery to the load/charger. 1.
5. Ensure both contacts are tightened to 20Nm and the contacts for the normal relay: • TE EV250: 8,8 to 11 Nm • GIGAVac GX14: 14 to 20 Nm • GIGAVac GX16: 23 to 34 Nm 6. Place the terminal covers over the terminals (see figure 12). Be in charge. Super B.
20 Nm Normal relay Figure 11. Connecting the battery to the load. Load/Charger Normal relay Figure 12. Securing the terminal covers. 4.7. Disconnecting the Li-ion battery 1. Turn off any device or charger the Li-ion battery is connected to. 2. Disconnect the negative wire from the - terminal of the Li-ion battery. 3.
5.2. Connecting Li-ion batteries in parallel Caution! Before connecting 2 or more Li-ion batteries in parallel, the Li-ion batteries must be charged to 100% SoC. Caution! For more than 4 Li-ion batteries in parallel connection consult Super B or your Title: 2014 OCT 06 R.
Caution! When batteries are placed in parallel configuration, the used relay should be suitable for the current used by the application. NOT OK J1_BREL J1_BREL J2_IO J2_IO J3_CAN J3_CAN J1_BREL J1_BREL J2_IO J2_IO J3_CAN J3_CAN J1_BREL J1_BREL J2_IO J2_IO J3_CAN J3_CAN Minus (-) Minus (-)
Caution! Before connecting 2 or more Li-ion batteries in series and parallel, the Li-ion batteries must be charged to 100% SoC. Caution! For more than 4 Li-ion batteries in series and parallel connection consult Super B or your dealer. Caution! Depending on the installation a precharge circuit is needed. For further information consult Super B or your dealer.
5.4.1. CAN Bus network topology The CAN Bus must be used in a bus network topology. Do not use a ring- or a star topology. The maximum CAN bus length is limited. The Li-ion battery has a fixed bitrate of 250kbps. In table 12 is an overview of these restrictions.
24V_2s1p Sheet: Version Date Name CAN balancing works with SB BCI-C1/SB BIB and without SB BCI-C1/SB BIB up to 8 batteries. Consult with Super B for more CAN balancing configurations. 15/03/2018 17:00 C:\Users\ipapa\OneDrive\Desktop\24V_2s1p.sch (Sheet: 1/1) Be in charge. Super B.
Caution! When charging via an externally driven alternator, it must be ensured that an optimal charging curve charges the Li-ion battery (see for instructions the charging manual which can be found on the Super B website). For this, the use of a charge converter (DC/DC booster) is indispensable.
An overview of these products is given in paragraph 3.6.2. 6.3.1. Battery History Recording The battery history can be downloaded with the Battery Monitor software. This recording can only be accessed by a reseller or Super B for evaluation. Be in charge. Super B.
Inspection and cleaning 7.1. General information Warning! Never attempt to open or dismantle the Li-ion battery! The inside of the Li-ion battery does not contain serviceable parts. 1. Disconnect the Li-ion battery from all loads and charging devices before performing cleaning and maintenance activities (see paragraph 4.7).
Always discharge the Li-ion battery before disposal. Use electrical tape or other approved covering over the Li-ion battery connection points to prevent short circuits. Battery recycling is encouraged. Dispose of the Li-ion battery in accordance with local, state and federal laws and regulations. Be in charge. Super B.
11. Troubleshooting Problem Possible reason Solution The capacity of Perform one full charge cycle to The cells within the batteries are not the Li-ion battery balance the cells (see chapter 5 for properly balanced or the Li-ion battery has decreased balancing).
If the product is defective, please contact the dealer, reseller or retailer that you purchased the product from. Super B’s liability for any of its products is limited to the corresponding provisions under mandatory applicable law.
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For more information please contact: Super B Lithium Power B.V. Europalaan 202 7559 SC Hengelo (Ov) The Netherlands Tel: +31 (0)88 0076 000 E-mail: info@super-b.com www: www.super-b.com Manual September 2022...
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