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Super B Epsilon SB12V1200Wh-M Manual

Lithium battery 12.9v/90ah lithium iron phosphate
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Manual
Version
October 2018
LITHIUM BATTERY
12.9V/90Ah
SB12V1200Wh-M
Lithium Iron Phosphate

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Summary of Contents for Super B Epsilon SB12V1200Wh-M

  • Page 1 Manual Version October 2018 LITHIUM BATTERY 12.9V/90Ah SB12V1200Wh-M Lithium Iron Phosphate...
  • Page 2 Dear customer, This is the user manual of the Super B Epsilon battery. A Li-ion battery that outperformances conventional batteries in all areas and saves up to 70% in space and weight. By utilizing advanced chemistry and system design, the Super B Epsilon provides enormous power and energy reserves for full freedom on the go.
  • Page 3 Super B Be in charge For more information, or to order documents, contact: Super B Lithium Power B.V. Demmersweg 3 7556 BN Hengelo (Ov) The Netherlands Tel: +31(0)748200010 E-mail: info@super-b.com www: www.super-b.com...

  • Page 4: Table Of Contents

    Table of content 1. Introduction 1.1. Product description 1.2. Glossary of Terminology 1.3. Used symbols 2. Product specifications 2.1. Product features 2.2. General product specifications 2.3. Technical specifications 2.3.1. Battery designation 2.3.2. Electrical properties (23°C) 2.3.3. Dimensions (LN5) 2.4. Environmental conditions 2.5.
  • Page 5 Super B Be in charge 4.4.2. Connecting shrink fit type of power cables 4.4.3. Connecting power cables with automotive type terminals and caps 4.5. Connecting to the CAN interface (RJ45) 4.5.1. Connecting the data cables 4.6. Connecting a charger to the Li-ion battery 4.7.

  • Page 6: Introduction

    Compared to conventional lead acid batteries, the Super B Epsilon saves up to 70 % in space and weight. It offers fast charging, is very efficient, has extremely high performance and is maintenance free.

  • Page 7: Used Symbols

    Super B Be in charge 1.3. Used symbols The following icons will be used throughout the manual: Warning! A warning indicates severe damage to the user and/or product may occur when a procedure is not carried out as described. Caution! A caution sign indicates problems may occur if a procedure is not carried out as described.

  • Page 8: General Product Specifications

    2.2. General product specifications Product name Super B Epsilon, SB12V1200Wh-M Producer Super B Battery type Lithium Iron Phosphate (LiFeP04)/traction battery EAN number 8718531361317 Cycle life > 2000 (0.3C continuous discharge, DoD 100%) Table 2. General product specifications *The cycle life value given above is an indication at 23°C. Battery cycle life depends strongly on temperature and the applied charging and discharging loads.

  • Page 9: Dimensions (Ln5)

    Super B Be in charge 2.3.3. Dimensions (LN5) Height (H): 190 mm Width (W): 353 mm Thickness (T): 175 mm Table 6. Dimensions Figure 1. Dimensions...

  • Page 10: Environmental Conditions

    2.4. Environmental conditions Warning! The Li-ion battery may only be used in conditions specified in this manual. Exposing the Li-ion battery to conditions outside the specified boundaries may lead to serious damage to the product and/or the user. Use the Li-ion battery in a dry, clean, dust free, well ventilated space. Do not expose the Li- ion battery to fire or water or solvents.

  • Page 11: Components

    Be in charge 2.6. Components 10 11 Figure 2. Components 1. (1x) Super B SB12V1200Wh-M Li-ion battery 2. (1x) Tool (combined 2.5mm/6mm Allen key) 3. (2x) Allen Bolt M8 x 20mm 4. (2x) Hex bolt M8 x 16mm 5. (4x) Spring washer M8 6.

  • Page 12: Connections, Indicators And Battery Controls

    2.7. Connections, indicators and battery controls 5 6 7 Figure 3. Connections, indicators and battery controls J1: RJ45 (CAN1) J2: Inputs 4 Pins J3: Monitor 6 Pins J4: Outputs 8 Pins J5: RJ45 (CAN2) S1: Push Button S2: Configuration switch X1: Battery Terminal up to 1x 95mm2 wire connection or standard automotive terminal X2: Battery Terminal up to 1x 95mm2 wire connection or standard automotive terminal...

  • Page 13: J1 / Can1 (Rj45)

    Super B Be in charge 2.7.1. J1 / CAN1 (RJ45) PIN # Service description Function Communication CAN High Communication CAN Low Communication CAN Ground Not Connected Not Connected CAN Shield Not Connected Looped through and not used by Li-ion CAN Power battery Table 8.

  • Page 14: J4 Outputs (Wr-Mpc3 3Mm Male Header)

    2.7.4. J4 Outputs (WR-MPC3 3mm Male Header) PIN # Service description Function Range Generator control -60...+60Vdc OUT 1A Generator control -60...+60Vdc OUT 1B Inverter control -60...+60Vdc OUT 2A OUT 2B Inverter control -60...+60Vdc For future use -60...+60Vdc OUT 3A For future use -60...+60Vdc OUT 3B OUT 4A...

  • Page 15: S2 Configuration Switch

    Super B Be in charge 2.7.7. S2 Configuration Switch For functions see software release document. Undefined / Spare Protocol Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 Switch 6 Switch 7 Switch 8 CAN communication disabled* CAN open Table 14.

  • Page 16: Led Indicators

    2.7.10. LED Indicators Figure 4. LED Indicators D1 (Green)* D2 (Yellow)* D3 (Red)* Mode Empty / Deep discharge/ Storage mode 2 Off Alarm mode 3 On Operation mode 4 Off Warning mode Table 17. LED Mode When the Li-ion battery is in idle mode “not charging or discharging”, LED indicator flashes every 3 seconds) .

  • Page 17: Operation Modes

    Super B Be in charge 2.7.11. Operation modes Empty mode The Li-ion battery voltage is below 10V. Deep discharge mode The Li-ion battery voltage is below 6V. The Li-ion battery is not usable anymore. Storage mode The Li-ion battery was set to storage mode manually.

  • Page 18: Optional Components

    2.8. Optional Components Description Article name EAN code WR-MPC3, Single Row Female Receptacle 4 pins 3 mm plug Housing, 4 pins, (3.00mm) WR-MPC3 micro 4200 000 0006 0 power connector (4 positions) WR-MPC3, Single Row Female Receptacle 6 pins 3 mm plug 4200 000 0005 0 Housing, 6 pins, (3.00mm) WR-MPC3 micro power connector (6 positions)

  • Page 19: Disposal

    Super B Be in charge • Do not use any battery which is not designed for use with theLi-ion battery. • Do not mix batteries of different manufacture, capacity, size or type within a device. • Keep the Li-ion battery clean and dry.

  • Page 20: Safety Symbols And Markings On Product

    3.3. Safety symbols and markings on product Several safety symbols and markings can be found on the product. These markings are displayed below. Never remove these markings! The meanings of the symbols: Shield eyes 14340_067_id_SUPB_Labels_Safety_30x70.indd 1 26-04-17 09:27 Note operating instructions Battery acid Explosive gas No smoking, no naked flames, no sparks...

  • Page 21: Installation

    4.2. Unpacking Check the Li-ion battery for damage after unpacking. If the Li-ion battery is damaged, contact your reseller or Super B. Do not install or use the Li-ion battery if it is damaged! 4.3. Preparing the Li-ion battery for use Warning! Always remain within the limits indicated in chapter 2 during the use of the Li-ion battery.

  • Page 22: Connecting Power Cables With Automotive Type Terminals

    4.4.1. Connecting power cables with automotive type terminals 1. Connect the load or charger to the X2 (+) terminal of the Li-ion battery. (Figure 5) Warning! Do not connect the X1 (-) terminal first as this may lead to short circuits. 2.

  • Page 23: Connecting Shrink Fit Type Of Power Cables

    Super B Be in charge 4.4.2. Connecting shrink fit type of power cables 1. Remove the automotive power terminals (Figure 7) 2. Connect the load or charger to the X2 (+) terminal of the Li-ion battery. (Figure 8) Use the included M8 bolt, spring washer and plain washer to connect the Li-ion battery cable.

  • Page 24: Connecting Power Cables With Automotive Type Terminals And Caps

    20 Nm Figure 8. Connecting shrink fit type of power cables Figure 9. Place the handle covers the terminals 4.4.3. Connecting power cables with automotive type terminals and caps 1. Remove the handle covers. a) Lift the handles 30°. (Figure 10) b) Remove the handles by pulling them outwards.
  • Page 25 Super B Be in charge Figure 11. Remove the handles by pulling them Figure 10. Lift the handles 30°. outwards. Figure 12. Connecting power cables with automotive type .

  • Page 26: Connecting To The Can Interface (Rj45)

    Figure 13. Place the accessory caps over thet terminals. Accessory caps are not provided by Super B 4.5. Connecting to the CAN interface (RJ45) 4.5.1. Connecting the data cables The wired communication interface must be used in a bus network topology (Table 21). Do not use a ring- or a star topology.
  • Page 27 Super B Be in charge S2 S1 CAN_TERM S2 S1 S2 S1 CAN_TERM Figure 14. Example of connecting the data cables of 3 batteries (2x CAT5e FTP network cable, 2x RJ45 Terminators) Figure 15. Example of connecting the data cables of 3 batteries with an external Interface (3x CAT5e FTP network cable,...

  • Page 28: Connecting A Charger To The Li-Ion Battery

    4.6. Connecting a charger to the Li-ion battery Warning! Ensure you have completed all the previous steps described in chapter 4 before connecting the Li-ion battery to the charger. Battery charger Plus (+) S2 S1 Load Minus (-) Figure 16. Connecting a charger to the Li-ion battery...

  • Page 29: Connecting Batteries In Parallel

    Super B Be in charge 4.7. Connecting batteries in parallel The max. number of batteries in parallel is 8. To divide the current equally amongst batteries, use the schematic bellow: NOT OK S2 S1 S2 S1 S2 S1 S2 S1...

  • Page 30: Battery Use

    20% to preserve the lifespan of the Li-ion battery. 5.2.1. Charging rate Super B Li-ion battery can be charged in approximately 1 hour. Displayed in Table 22 are the charge times for the Li-ion battery at different charge currents. Always use the indicated charge current and end of charge voltage during charging.

  • Page 31: Charging Method

    The maximum charge current (Imax) for Super B batteries is 1C, however for endurance cycle life Super B suggests to limit the current to C3 (1C = nominal battery capacity, C3 = 1/3 of nominal capacity). On some chargers the maximum charger active time (t0) can be programmed.
  • Page 32 Absorption phase In this phase the charge voltage must be maintained at UAbsorption to fully charge the Li-ion battery and set the SoC counter to 100%. see Table 24. This phase is finished when the SoC is indicating 100%. Absorption Phase Typical 14.4V DC 14.3V DC...

  • Page 33: Battery Balancing

    0.7 Ah per day CAN communication disabled 0.4 Ah per day Table 28. Li-ion battery self consumption 5.4. Battery History Recording The complete Li-ion battery history is stored inside the battery and can be accessed by your reseller or by Super B.

  • Page 34: Inspection, Cleaning And Maintenance

    Inspection, cleaning and maintenance 6.1. General information Warning! Never attempt to open or dismantle the Li-ion battery! The inside of the Li-ion battery does not contain serviceable parts. 1. Disconnect the lithium battery from all loads and charging devices before performing cleaning and maintenance activities (see paragraph 4.8).

  • Page 35: Storage

    Super B Be in charge Storage Follow the storage instructions in this manual to optimize the lifespan of the Li-ion battery during storage. If these instructions are not followed and the Li-ion battery has no charge remaining when it is checked, consider it to be damaged. Do not attempt to recharge or use it.

  • Page 36: Transportation

    Transportation 8.1. General Always check all applicable local, national, and international regulations before transporting a Li-ion Iron Phosphate battery. Transporting an end-of-life, damaged, or recalled Li-ion battery may, in certain cases, be specifically limited or prohibited. The transport of the Li-ion battery falls under hazard class UN3480, class 9. For transport over water, air and land, the Li-ion battery falls within packaging group PI965 Section II.

  • Page 37: Disposal And Recycling

    Super B Be in charge Disposal and recycling 9.1. General information Always discharge the Li-ion battery before disposal. Use electrical tape or other approved covering over the Li-ion battery connection points to prevent short circuits. Li-ion battery recycling is encouraged. Dispose of the Li-ion battery in accordance with local, state and federal laws and regulations.

  • Page 38: Troubleshooting

    10. Troubleshooting Problem Possible situation Solution The Li-ion battery Li-ion battery is in operation mode Check the installation of the Li-ion cannot be Green LED is lit or flashing. (Chapter battery. discharged. 2.7.10) Li-ion battery is in storage mode. Charge the Li-ion battery or Press the No LED is lit or flashing (Chapter 2.7.10) S1 Push button for 1 second.

  • Page 39: Warranty And Liability

    In the event that any such damage has arisen, the customer must notify Super B therefore as soon as possible, in any event no later than three (3) days after delivery, by means of accurate, written statement, stating the damage and where possible a photograph.
  • Page 40 These policies contain a usual limitation of insurance payment to be paid out to Super B if, and to the extent that, the event is a covered event.

  • Page 41: Appendix I. Declaration Of Conformity

    Super B Be in charge Appendix I. Declaration of conformity...

  • Page 42: Appendix Ii. Performance Graphs And Tables

    Appendix II. Performance Graphs and tables Derating performance Charge current Temperature 400 mA 0 °C > 45 °C Table 30. Degraded charging performance...

  • Page 43: Appendix Iii. Conductor Requirements

    Super B Be in charge Appendix III. Conductor requirements Subject Use appropriate wire for the connection wires to ensure no overheating or unnecessary losses occur. Consult the SAE-J378 or ISO 10133:2012 standards to determine the appropriate wire properties. Use appropriate fuses matching the wires and load.
  • Page 44 Conductors at insulation temperature 85 - 90 ºC: S / L 9 10 15 20 25 30 35 40 45 50 75 100 0,75 22 11 30 16 11 40 27 18 14 11 50 44 29 22 18 15 13 11 10 70 66 44 33 26 22 19 16 15 13 100 100 73 55 44 37 31 27 24 22 15 11 150 150 117 88 70 59 50 44 39 35 23 18 14 12 10...
  • Page 45 Super B Be in charge Derating of conductors in ambient temperatures of 60 °C For conductors in 60 °C ambient, the maximum current rating in the above tables shall be derated by the factors below. Temperature rating of conductor insulation,°C...
  • Page 46 For more information, or to order documents, contact: Super B Lithium Power B.V. Demmersweg 3 7556 BN Hengelo (Ov) The Netherlands Tel: +31(0)748200010 E-mail: info@super-b.com www: www.super-b.com Manual October 2018...

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