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Super B SB12V100E-ZC Manual

Lithium battery 13.2v/100 ah 1.3kw lifepo4
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LITHIUM BATTERY
13.2V/100 Ah
SB12V100E-ZC
(1.3kW LiFePO4)

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Summary of Contents for Super B SB12V100E-ZC

  • Page 1 Manual LITHIUM BATTERY 13.2V/100 Ah SB12V100E-ZC (1.3kW LiFePO4)
  • Page 2 This manual contains all the information necessary to install, use and maintain the Super B SB12V100E-ZC Lithium Iron Phosphate Battery. We kindly ask you to read this manual carefully before using the product. In this manual, the SB12V100E-ZC battery will be referred to as: the Li-Ion battery.

  • Page 3: Table Of Contents

    B Lithium batteries to perform better Table of content 1. Introduction 1.1. Product description 1.2. Glossary of Terminology 1.3. Used symbols 2. Product specifications 2.1. Product features 2.2. General product specifications 2.3. Technical specifications 2.3.1. Battery designation 2.3.2. Electrical properties 2.3.3.
  • Page 4 4.5.4. Connecting a charger to the battery 4.5.5. Disconnecting a battery 4.5.6. More confi guration options 5. Battery use 5.1. General information 5.2. Charging 5.2.1. Charging rate 5.2.2. Charging method 5.2.3. Battery balancing 5.2.4. Serial String balancing 5.2.5. Determining the battery’s state of charge (SoC) 5.3.

  • Page 5: Introduction

    Using the battery for any other purpose will be considered improper use and will void the warranty of the product. Super B b.v. cannot be held responsible for any damage caused by improper, incorrect or unwise use of the product. Read and understand this manual completely before using the product.

  • Page 6: Used Symbols

    Battery Disconnect device, CAN Controlled 2.2. General product specifi cations Product name: SB12V100E-ZC Producer: Super B b.v. Battery type: Lithium Iron Phosphate (LiFePO4) +/-5 to 10 years or 1000-2000 cycles at 1C charge / discharge Product Lifespan: or 8000 cycles at C3 charge / discharge* *The lifespan value given above is an indication.

  • Page 7: Technical Specifications

    B Lithium batteries to perform better 2.3. Technical specifications Mass: 18.5 kg +/- 0.250 kg Ingress protection rating IP53 2.3.1. Battery designation Battery designation: 9586 100 9305 0 2.3.2. Electrical properties Nominal voltage 13.2V DC Charge method CCCV Maximum end of charge voltage 15.4V...

  • Page 8: Dimensions

    2.3.3. Dimensions Height (H): 313.00 / 314.00 mm Width (W): 413.50 / 414.50 mm Thickness (T): 225.00 / 226.00 mm 225.0 226.0 313.0 314.0 413.5 414.5 2.4. Environmental conditions Warning! The Li-Ion Battery may only be used in conditions specifi ed in this manual. Exposing the battery to conditions outside the specifi ed boundaries may lead to serious damage to the product and/or the user.

  • Page 9: Required Tools

    (1) Fast charging at temperatures lower then 0°C or higher then 45°C can reduce battery life. For maximum battery life a charge temperature range of 0°C to +45°C is advised. Consult your reseller or Super B for charge rate recommendations for your application.

  • Page 10: Connections, Indicators And Battery Controls

    2.7. Connections, indicators and battery controls 1 2 3 4 1 2 3 4 5 6 7 1. Con 1 (I/O Connection 4; Phoenix FRONT-MC 1,5/4-STF-3,81 1850877) 2. Con 2 (I/O Connection 7; Phoenix FRONT-MC 1,5/7-STF-3,81 1850903) 3. Con 3 (CANopen; 5-pin “micro” style connector) 4.

  • Page 11: Con1 (I/O Connection 4)

    B Lithium batteries to perform better 2.7.1. Con1 (I/O Connection 4) Pin1: +, OFF Pin2: -, ON Pin3: -, OFF Pin4: +, ON 2.7.2. Con2 (I/O connection 7) Pin1: V+ max 30 Volt Pin2: AN_SOC (Analogue state of charge)

  • Page 12: Optional

    2.8.2. Optional The Li-Ion battery can be used in combination with a number of (Super B) products: Article name Article code SB-LIR250 (relay) 9586 100 3106 0  SB-V23130C2021A412-TE (latching relay)   9586 100 3108 0 SB Terminator Resistor Female 9586 100 4001 0...

  • Page 13: Use

    B Lithium batteries to perform better 3.3. Use Warning! Do not overcharge the Li-Ion battery. Warning! Never short circuit the battery. 3.4. Disposal Dispose of the battery in accordance with local, state and federal laws and regulations. Batteries may be returned to the manufacturer. Do not mix with other (industrial) waste.

  • Page 14: Installation

    If necessary, the Li-Ion battery may be fi xed in place by means of Super B mounting brackets. The brackets can be screwed in place by means of bolts or screws (See Figure 1).

  • Page 15: Placement And Removal Of A Fuse

    Before the Li-Ion battery can be used, either an internal fuse or a dummy fuse needs to be installed into it. Two 48V/500A Mega fuses and one dummy fuse are supplied with the product. Other fuses may only be used in the product when they are approved by Super B for this application.

  • Page 16: Connection Wires

    4.4. Connection wires Use appropriate wire for the connection wires to ensure no overheating or unnecessary losses occur. Consult the SAE-J378 or ISO 10133:2012 standards to determine the appropriate wire properties. Use appropriate fuses matching the wires and load. See appendix IV for more details. 4.5.

  • Page 17: Connecting Canopen Interface

    B Lithium batteries to perform better Con 1 output (12V DC) Continuous 2,7A 100ms pulse 15 A Table 1. Connecting a normal relay as Battery Disconnect device: Warning! Always connect the relay between the + or - terminal of the battery and the load.
  • Page 18 CAN Bus network topology The CAN Bus must be used in a bus network topology (see Figure 5 and Figure 6). Do not use a ring- or a star topology. The CAN specifi cations restrict the Bus length/Bus speed. Displayed in Table 2 is an overview of these restrictions. PC Battery Monitor CAN_Term_Male CAN_Term_Female...

  • Page 19: Connecting The Battery To The Load

    B Lithium batteries to perform better CAN bus power Due to the galvanic separation between the battery monitoring hardware and the battery, an external power supply is needed for the CAN bus. The CAN bus can be powered by either the SB-BCI.
  • Page 20 (Load/Charger) (Latching) Relay Figure 7. Connecting the battery to the load Load/Charger (Latching) Relay Figure 8. Securing the terminal covers Plus (+) Load J1_BREL J2_IO BT11 J3_CAN Minus (-) Figure 9. Connecting the battery to the load...

  • Page 21: Connecting A Charger To The Battery

    B Lithium batteries to perform better 4.5.4. Connecting a charger to the battery Warning! Ensure you have completed all the previous steps described in chapter 4 before connecting the battery to the charger. 1. Connect the charger behind the Battery Disconnect device as displayed in Figure 10.

  • Page 22: More Confi Guration Options

    4.5.6. More confi guration options Other confi gurations to connect the battery are also possible: see Figure 11 - Figure 21. Plus (+) Plus (+) J1_BREL BT21 J2_IO Load J3_CAN J1_BREL Load BT11 J2_IO J1_BREL BT21 J2_IO J3_CAN J3_CAN Minus (-) Minus (-) Figure 11.
  • Page 23 B Lithium batteries to perform better Plus (+) J1_BREL J1_BREL BT22 J2_IO BT21 J2_IO Minus Plus Plus (+) J1_BREL J1_BREL J3_CAN J3_CAN BT12 J2_IO BT11 J2_IO Minus Plus Load J3_CAN J3_CAN CAN_Term_Male CAN Power Cable J1_BREL J1_BREL CAN_Term_Male CAN_Term_Female...
  • Page 24 CAN_Term_Male CAN_Term_Female J1_BREL J1_BREL J1_BREL J1_BREL J2_IO BT21 J2_IO BT22 J2_IO BT23 J2_IO BT24 J3_CAN J3_CAN J3_CAN J3_CAN Plus (+) BAT_PLUS LOAD_PLUS J1_BREL J1_BREL J1_BREL J1_BREL BT11 BT12 BT13 BT14 J2_IO J2_IO J2_IO J2_IO Battery Minus (-) Interface Box BAT_MIN LOAD_MIN J3_CAN J3_CAN...

  • Page 25: Battery Use

    Caution! Disconnect the charger from the mains and the battery if it is not used for a long time. Caution! To preserve the lifespan of the Li-Ion battery use a Super B charger or a charger approved by Super B. The use of other chargers, such as lead-acid chargers will shorten the lifespan of the Li-Ion battery.
  • Page 26 (Ubulk), If UBulk is reached the charger will automatically switch to absorbtion phase. The maximum charge current (Imax) for Super B batteries is 1C, however for endurance cycle life Super B suggests to limit the current to C3 (1C = nominal battery capacity, C3 = 1/3 of nominal capacity).

  • Page 27: Battery Balancing

    B Lithium batteries to perform better Absorption phase In this phase the charge voltage must be maintained at UAbsorption to fully charge the battery. If the charger currents drops below 5% (Imin) of the 1C current the absorbtion phase can be maintained for t2 minutes, see Figure 22.

  • Page 28: Serial String Balancing

    During the batteries lifespan, the cells within the battery may be unbalanced due to high discharge currents and short fl oat charge periods. This may result in a loss of capacity and overcharged cells. Cells may be equalized by means of the following procedure: 1.

  • Page 29: Battery Use

    B Lithium batteries to perform better The SoC is an indication. Charging currents smaller than 100mA are not used in the SoC calculation. 4. Take the battery through a complete charge cycle if the SoC indication does not provide an accurate representation of the SoC.

  • Page 30: Continuous Battery Monitoring

    5.4.1. Continuous Battery Monitoring The Battery monitoring software is able to continuously monitor and relay the following battery properties: Status • Serial number: This is the software identifi cation number of the battery • Voltage: This is the terminal voltage of the battery •...

  • Page 31: Battery History Recording

    Shunt, a column for the lowest and highest shunt resistor temperature ever 5.4.2. Battery History Recording The complete battery history can be downloaded with the battery monitor software. This recording can only be accessed by a reseller or Super B for evaluation. Inspection, cleaning and maintenance 6.1. General information Warning! Never attempt to open or dismantle the battery! The inside of the battery does not contain serviceable parts.

  • Page 32: Cleaning

    The run time of the Li-Ion battery will vary depending on the products’ confi guration and the application it is used for. 3. Routinely check the battery’s charge status. Lithium Iron Phosphate batteries continue to slowly self-discharge (10% per year) when not in use or whilst in storage. 4.

  • Page 33: Disposal And Recycling

    B Lithium batteries to perform better Transporting an end-of-life, damaged, or recalled battery may, in certain cases, be specifically limited or prohibited. The transport of the Li-Ion battery falls under hazard class UN3480, class 9. For transport over water, air and land, the battery falls within packaging group PI965 Section I.

  • Page 34: Troubleshooting

    10. Troubleshooting Problem Possible reason Solution The capacity The cells within the battery are Connect the Monitor Software to of battery has not properly balanced, causing the battery to verify the status of the decreased them to discharge at different battery.
  • Page 35 B Lithium batteries to perform better Problem Possible reason Solution The battery has been Disconnect the charger from the overcharged, causing the battery battery and press the reset button for management system to trigger the at least 5 seconds to resolve the “fault external switch off device.

  • Page 36: Warranty And Liability

    11.6 Any liability to the customer in any case ends if the customer fails to notify Super B of the existence of the defect within three (3) days of having discovered the defect, in writing, in order to enable Super B to investigate this.
  • Page 37 (including death) caused by the application of those particular Super B products shall in any event be limited to the amount actually paid out by Super B’s insurance company to Super B in accordance with the insurance cover of that insurance policy for that particular type of damage.

  • Page 38: Appendix I Declaration Of Conformity

    Product Number/Name/Description: SB12V100E-ZC (Lithium Ion Battery) 13.2V / 100Ah / 1320Wh (Energy / TractionBattery) The undersigned hereby declares, on behalf of Super B b.v. Hengelo, the Netherlands, that the above-referenced product, to which this declaration relates, is in conformity with the provisions of: •...

  • Page 39: Appendix

    Product Number/Name/Description: SB12V100E-ZC (Lithium Ion Battery) 13.2V / 100Ah / 1320Wh (Energy / TractionBattery) The undersigned, on behalf of Super B b.v. Hengelo, the Netherlands,, does herby certify that the product listed above is compliant to: a) Transport Clasification UN3480 b) UN 38.3;...

  • Page 40: Appendix Iii Performance Graphs

    Appendix III. Performance Graphs Depth of Discharge v/s Cycle life Temperature performance -10℃ 0℃ 23℃ -10℃ 0℃ 23℃ 100 Capacity (%)
  • Page 41 B Lithium batteries to perform better Load performance 0,5C 12,5 Capacity (%) Peukert component SB12V100E-ZC AGM 100Ah GEL 100Ah Discharge current (A)

  • Page 42: Conductor Requirements

    Appendix IV. Conductor requirements Subject Use appropriate wire for the connection wires to ensure no overheating or unnecessary losses occur. Consult the SAE-J378 or ISO 10133:2012 standards to determine the appropriate wire properties. Use appropriate fuses matching the wires and load. The below information is a summary extracted from the ISO10133:2012, reading the ISO ISO10133:2012 is recommended.
  • Page 43 B Lithium batteries to perform better Conductors at insulation temperature 85 - 90 ºC: S / L 9 10 15 20 25 30 35 40 45 50 75 100 0,75 22 11 30 16 11 40 27 18 14 11...
  • Page 44 Conductor requirements 48V d.c. system at 30 °C ambient temperature Allowable maximum current, in amperes, for single conductors at insulation temperature ratings. With a maximum voltage drop of 3%. is the conductor cross-sectional area, in square millimeters is the load current, in amperes is the length, in meters, of conductor from the positive power source to the electrical device and back to the negative source connection.
  • Page 45 B Lithium batteries to perform better 120 120 120 120 110 91 78 69 61 55 37 27 22 18 16 14 12 11 160 160 160 160 154 128 110 96 85 77 51 38 31 26 22 19 17 15 10...
  • Page 47 B Lithium batteries to perform better...
  • Page 48 For more information, or to order documents, contact: Super B b.v. Diamantstraat 1e 7554 TA Hengelo (Ov) The Netherlands Tel: +31(0)748200010 Fax: +31(0)748200011 E-mail: info@super-b.com www: www.super-b.com LI-ION Manual_SB12V100E-ZC_V5_Jan_2016...

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