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Super B EPSILON 12V90Ah Manual

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October 2019
EPSILON 12V90Ah

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Summary of Contents for Super B EPSILON 12V90Ah

  • Page 1 Manual Version October 2019 EPSILON 12V90Ah...
  • Page 2 We kindly ask you to read this manual carefully before using the product. In this manual, the Super B Epsilon 12V90Ah Li-ion battery will be referred to as: the Li-ion battery. This manual is meant for the installer and the user of the Li-ion battery. Only qualified, certified personnel may install and perform maintenance on the Li-ion battery.

  • Page 3: Table Of Contents

    2.8. Optional Components 4. Installation 4.1. General information 4.2. Unpacking 4.3. Preparing the Li-ion battery for use 4.3.1. Placement of the Li-ion battery 4.3.2. Set the Li-ion battery in normal operation mode 4.4. Connection wires Be in charge. Super B.
  • Page 4 4.4.1. Connecting power cables with automotive type terminals 4.4.2. Connecting shrink fit type of power cables 4.4.3. Connecting power cables with automotive type terminals and caps 4.5. Connecting to the CAN interface (RJ45) 4.5.1. Connecting the data cables 4.6. Connecting a charger to the Li-ion battery 4.7.

  • Page 5: Safety Guidelines And Measures

    Batteries may be returned to the manufacturer. Li-ion WARNING: Do not mix with other (industrial) waste. Must be disposed of properly. May explode if damaged or disposed of in fire. Do not short circuit. Be in charge. Super B.

  • Page 6: Introduction

    LED indicators inform you about the actual status of your Li-ion battery. 2.2. Intended use The Epsilon 12V90Ah Li-ion battery serves as a energy source of 12V in power systems for recreational vehicles, commercial vehicles, leisure boats, commercial vessels and stationary applications.

  • Page 7: Used Symbols

    <3% per month Table 2. Electrical specifications 3.2.2. Mechanical specifications Dimensions (LxWxH) 353 x 175 x 190 mm / 13.9” x 6.9” x 7.5” Weight 12.5 kg / 27.6 lbs Case material PBT + PC Be in charge. Super B.

  • Page 8: Charge & Discharge Specifications

    Ingress protection IP51 Cell type / chemistry Cylindrical - LiFePO4 Table 3. Mechanical specifications 3.2.3. Charge & discharge specifications Charge method CCCV Charge voltage 14.3V - 14.6V Max charge current End of discharge voltage Discharge current continous Max. 200A Discharge pulse current (10 sec) 350A Table 4.

  • Page 9: Environmental Conditions

    3.4. Scope of delivery Figure 1. Components 1. (1x) Super B Epsilon 12V90Ah Li-ion battery 2. (1x) Tool (combined 2.5mm/6mm Allen key) 3. (2x) Allen Bolt M8 x 20mm 4. (2x) Hex bolt M8 x 16mm 5.

  • Page 10: Connections, Indicators And Battery Controls

    3.5. Connections, indicators and battery controls 5 6 7 Figure 2. Connections, indicators and battery controls J1: RJ45 (CAN1) J2: Inputs 4 Pins J3: Monitor 6 Pins J4: Outputs 8 Pins J5: RJ45 (CAN2) S1: Push Button S2: Configuration switch X1: Battery Terminal up to 1x 95mm2 wire connection or standard automotive terminal X2: Battery Terminal up to 1x 95mm2 wire connection or standard automotive terminal...

  • Page 11: J1 / Can1 (Rj45)

    3.5.3. J3 Monitor (WR-MPC3 3mm Male Header) PIN # Service description Function Range Power + (5... 18Vdc) Battery + SoC Indication 0...10Vdc State of Charge (SoC) Not Connected Not Connected For future use -45...+45Vdc Power Battery - Table 10. Monitor J3 Be in charge. Super B.

  • Page 12: J4 Outputs (Wr-Mpc3 3Mm Male Header)

    3.5.4. J4 Outputs (WR-MPC3 3mm Male Header) PIN # Service description Function Range Generator control -60...+60Vdc OUT 1A Generator control -60...+60Vdc OUT 1B Inverter control -60...+60Vdc OUT 2A OUT 2B Inverter control -60...+60Vdc For future use -60...+60Vdc OUT 3A For future use -60...+60Vdc OUT 3B OUT 4A...

  • Page 13: S2 Configuration Switch

    Battery - Terminal Battery + Terminal + (14.6Vdc) Plus supply of battery Table 15. Battery terminal interface 3.5.9. Bluetooth Service description Type of signal to the product Range 10 meter Communication Bluetooth (class 2) Table 16. Bluetooth Be in charge. Super B.

  • Page 14: Led Indicators

    3.5.10. LED Indicators Figure 3. LED Indicators D1 (Green) D2 (Yellow) D3 (Red) Mode Empty / Deep discharge/ Storage mode 2 Off Alarm mode 3 On Operational mode 4 Off Warning mode Table 17. LED Mode When the Li-ion battery is in operational mode “not charging or discharging”, LED indicator flashes every 3 seconds (see for more information Chapter 10 Troubleshooting).

  • Page 15: Operational Modes

    Configuring mode Open Active Operational mode Closed Active Alarm mode Open Active Empty / Deep discharge Open Inactive Storage mode Open Inactive Table 18. System components operation modes dependencies (*communication is dependent of configuration switch setting) Be in charge. Super B.

  • Page 16: Optional Components

    4.2. Unpacking Check the Li-ion battery for damage after unpacking. If the Li-ion battery is damaged, contact your reseller or Super B. Do not install or use the Li-ion battery if it is damaged!

  • Page 17: Preparing The Li-Ion Battery For Use

    4.4. Connection wires Use appropriate wire for the connection wires to prevent overheating and unnecessary losses. Use appropriate fuses matching the wires and load. Super B suggests to use a 95mm2 connection wires. Connection wires with smaller diameters can cause overheating or unnecessary losses.

  • Page 18: Connecting Power Cables With Automotive Type Terminals

    4.4.1. Connecting power cables with automotive type terminals 1. Connect the load or charger to the X2 (+) terminal of the Li-ion battery. (Figure 4) Warning! Do not connect the X1 (-) terminal first as this may lead to short circuits. 2.

  • Page 19: Connecting Shrink Fit Type Of Power Cables

    Use the included M8 bolt, spring washer and plain washer to connect the Li-ion battery cable. 4. Ensure both contacts are tightened to 20Nm. 5. Place the handle covers over the terminals. (Figure 8) Figure 6. Remove the automotive power terminals. Be in charge. Super B.

  • Page 20: Connecting Power Cables With Automotive Type Terminals And Caps

    20 Nm Figure 7. Connecting shrink fit type of power cables Figure 8. Place the handle covers the terminals 4.4.3. Connecting power cables with automotive type terminals and caps 1. Remove the handle covers. a) Lift the handles 30°. (Figure 9) b) Remove the handles by pulling them outwards.
  • Page 21 Figure 10. Remove the handles by pulling them Figure 9. Lift the handles 30°. outwards. Figure 11. Connecting power cables with automotive type . Figure 12. Place the accessory caps over thet terminals. Accessory caps are not provided by Super B Be in charge. Super B.

  • Page 22: Connecting To The Can Interface (Rj45)

    4.5. Connecting to the CAN interface (RJ45) 4.5.1. Connecting the data cables The wired communication interface must be used in a bus network topology (Table 20). Do not use a ring- or a star topology. The wired communication interface specifications restrict the Bus length/Bus speed.

  • Page 23: Connecting A Charger To The Li-Ion Battery

    NOT OK S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 Plus (+) Plus (+) Minus (-) Minus (-) Load Load Figure 15. Connecting Li-ion batteries in parallel Be in charge. Super B.

  • Page 24: Disconnecting The Li-Ion Battery

    OK: Equally divided battery current. All batteries contribute equally to the current into the load. NOT OK: Current not equally divided. Batteries closest to load will have the highest contribution to the current into the load. Whereas batteries further away from load will have lesser current contribution. Wear and tear will be higher on the battery close to the load.

  • Page 25: Battery Balancing

    Table 22. Li-ion battery self consumption 5.4. Battery History Recording The complete Li-ion battery history is stored inside the Li-ion battery and can be accessed by your reseller or by Super B. Inspection and cleaning 6.1. General information Warning! Never attempt to open or dismantle the Li-ion battery! The inside of the Li-ion battery does not contain serviceable parts.

  • Page 26: Cleaning

    conditions: - The Li-ion battery run time drops below about 80% of the original run time. - The Li-ion battery charge time increases significantly. 6.3. Cleaning If necessary, clean the Li-ion battery with a soft, dry cloth. Never use liquids, solvents, or abrasives to clean the Li-ion battery.

  • Page 27: Transportation

    (Chapter 3.5.10) Red LED is flashing: alarm mode is Apply charge current or press the S1 active. The discharge currents or too push button. high. (Chapter 3.5.10) Be in charge. Super B.
  • Page 28 The Li-ion battery Li-ion battery is in operation mode. Check the installation of the Li-ion cannot be Green LED is lit or flashing.(Chapter battery. charged. 3.5.10) Li-ion battery is in alarm mode because Verify that the charging voltage is the charging voltage is too high. within the Li-ion battery specifications.

  • Page 29: Warranty And Liability

    In the event that any such damage has arisen, the customer must notify Super B thereof as soon as possible, in any event no later than three (3) days of delivery, by means of accurate, written statement, stating the damage and where possible a photograph.
  • Page 30 These policies contain a usual limitation of insurance payment to be paid out to Super B if, and to the extent that, the event is a covered event.
  • Page 31 For more information please contact: Super B Lithium Power B.V. Demmersweg 3 7556 BN Hengelo (Ov) The Netherlands Tel: +31 (0)88 0076 000 E-mail: info@super-b.com www: www.super-b.com Manual October 2019...

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