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Summary of Contents for Super B SB12V160E-ZC
- Page 1 Manual Version June 2018 LITHIUM BATTERY 12.9V/160Ah SB12V160E-ZC Lithium Iron Phosphate...
- Page 2 We kindly ask you to read this manual carefully before using the product. In this manual, the Super B SB12V160E-ZC Li-ion battery will be referred to as: the Li-ion battery. This manual is meant for the installer and the user of the Li-ion battery. Only qualified, certified personnel may install and perform maintenance on the Li-ion battery.
- Page 3 Super B Super B Be in charge Be in charge For more information, or to order documents, contact: Super B Expolaan 50 7556 BE Hengelo (Ov) The Netherlands Tel: +31(0)748200010 E-mail: support@super-b.com www: www.super-b.com The Netherlands Tel: +31(0)748200014 (support) E-mail: support@super-b.com...
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Page 4: Table Of Contents
Table of content 1. Introduction 1.1. Product description 1.2. Glossary of Terminology 1.3. Used symbols 2. Product specifications 2.1. Product features 2.2. General product specifications 2.3. Technical specifications 2.3.1. Battery designation 2.3.2. Electrical properties (23°C) 2.3.3. Dimensions (±1mm) 2.4. Environmental conditions 2.4.1. - Page 5 Super B Be in charge 4.5.4. Using the SB BCI-C1 (Battery Communication Interface) with a normal relay 4.6. Connecting the Li-ion battery to the load/charger 4.6.1. Connecting a single Li-ion battery to the load/charger with a bi-stable relay 4.6.2. Connecting a single Li-ion battery to the load/charger with a normal relay 4.6.3.
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Page 6: Introduction
Introduction 1.1. Product description The SB12V160E-ZC is a Lithium Iron Phosphate rechargeable battery. The unique combination of state-of-the art technology and smart software makes this Li-ion battery a robust, safe and easy to use energy storage solution. Compared to conventional lead acid batteries, the Li-ion battery offers an enormous weight and space saving. -
Page 7: Product Specifications
Super B Be in charge Caution! A caution sign indicates problems may occur if a procedure is not carried out as described. It may also serve as a reminder to the user. Product specifications 2.1. Product features • Traction battery •... -
Page 8: Battery Designation
2.3.1. Battery designation Battery designation according to 4IFpP85/170/245 EC61960 Table 4. Battery 2.3.2. Electrical properties (23°C) Open Circuit Voltage* 13.2V dc Nominal voltage** 12.9V dc Rated capacity 160Ah Charge method CCCV Charge voltage 14.3V...14.6V End-of-discharge voltage 8V dc Charge current Max 160A (1C) Discharge current continuous 480A (3C) -
Page 9: Environmental Conditions
Super B Be in charge 225.0 226.0 313.0 314.0 413.5 414.5 Figure 1. Dimensions 2.4. Environmental conditions Warning! The Li-ion battery may only be used in conditions specified in this manual. Exposing the Li-ion battery to conditions outside the specified boundaries may lead to serious damage to the product and/or the user. -
Page 10: Marine Use
Recommended charge temperature range* 0°C to +45°C Discharging operating temperature range -10°C to +55°C Short term (<1 month) storage temperature range -20°C to +45°C Long term (>1 month) storage temperature range -10°C to +20°C Relative humidity 10-90% Corrosion Salt-contaminated atmosphere up to 1 mg salt per m of air, at all relevant temperatures and humidity conditions. -
Page 11: Components
4 5 6 10 11 12 13 Figure 2. Components 2.6.1. List of components 1. (1) Super B SB12V160E-ZC Battery 7. (1x) Phoenix plug 7 2. (4x) M8 Bolt 8. (2x) Terminal cover, Red 3. (6x) M8 Spring washer 9. (2x) Terminal cover, Black 4. -
Page 12: Con1 (Output For Bi-Stable Relay)
1. Con 1 (Output for BI-Stable Relay; Phoenix FRONT-MC 1,5/4-STF-3,81 1850877) 2. Con 2 (I/O Connection 7; Phoenix FRONT-MC 1,5/7-STF-3,81 1850903) 3. Con 3 (CANopen; 5-pin “micro” style connector) 4. Terminal - (2x 95mm2 wire connection) 5. Fuse cover 6. Terminal + (2x 95mm2 wire connection) 7. -
Page 13: Con 3 (Canopen; 5-Pin "Micro" Style Connector)
Super B Be in charge 2.7.3. Con 3 (CANopen; 5-pin “micro” style connector) PIN # Signal Description CAN_SHLD Optional CAN Shield Optional CAN external positive supply (dedicated for supply of transceiver and CAN_V+ optocouplers. if galvanic isolation of the bus... -
Page 14: Optional Components
2.8.2. Optional Components The Li-ion battery can be used in combination with a number of (Super B) products: Description Article name EAN code SB-LIR250 (relay) 8718531361126 SB-LIR250 (relay) BI-Stable relay 8718531361010 SB-V23130C2021A412-TE (latching relay) Terminator Resistor Female 8718531360808 SB CAN Terminator Resistor Female... -
Page 15: Safety Guidelines And Measures
Super B Be in charge Safety guidelines and measures 3.1. General • Do not short-circuit the Li-ion battery. • Treat the Li-ion battery as described in this manual. • Do not dismantle, crush, puncture, open or shred the Li-ion battery. -
Page 16: Safety Symbols And Markings On Product
3.3. Safety symbols and markings on product Several safety symbols and markings can be found on the product. These markings are displayed below. Never remove these markings! The meanings of the symbols: Shield eyes 14340_067_id_SUPB_Labels_Safety_30x70.indd 1 26-04-17 09:27 Note operating instructions Battery acid Explosive gas No smoking, no naked flames, no sparks... -
Page 17: Installation
4.2. Unpacking Check the Li-ion battery for damage after unpacking. If the Li-ion battery is damaged, contact your reseller or Super B. Do not install or use the Li-ion battery if it is damaged! 4.3. Preparing the battery for use Caution! Do not operate the Li-ion battery beyond published maximum specifications. -
Page 18: Placement And Removal Of A Fuse
Figure 4. Installing the Li-ion battery using the Super B mounting brackets 4.3.2. Placement and removal of a fuse Before the Li-ion battery can be used, the internal fuse needs to be installed into it. The 72V/500A fuse is supplied with the Li-ion battery. Other fuses may only be used in the product when they are approved by Super B for this application. -
Page 19: Connection Wires
Super B Be in charge Figure 5. Install a fuse 4.4. Connection wires Use appropriate wire for the connection wires to ensure no overheating or unnecessary losses occur. Use appropriate fuses matching the wires and load. See appendix III for more details. -
Page 20: Connecting A Normal Relay As Battery Disconnect Device
Load/Charger Bi-stable Relay Figure 6. Connect a bi-stable relay as Battery Disconnect device 4.5.2. Connecting a normal relay as Battery Disconnect device 1. When using a normal relay, connect it to Con 2 (I/O Connec tion 7), Pin 4 (Rc) and Pin 5 (Rnc) as displayed in Figure 7. -
Page 21: Using The Sb Bib (Battery Interface Box)
Super B Be in charge 4.5.3. Using the SB BIB (Battery Interface Box) Figure 8. Connecting a Li-ion battery to the SB BIB Consult the manual of the SB BIB for installation instructions. 4.5.4. Using the SB BCI-C1 (Battery Communication Interface) with a normal relay... -
Page 22: Connecting The Li-Ion Battery To The Load/Charger
4.6. Connecting the Li-ion battery to the load/charger 4.6.1. Connecting a single Li-ion battery to the load/charger with a bi-stable relay Warning! Ensure you have completed all the previous steps described in chapter 4.5 before connecting the battery to the load/charger. 1. -
Page 23: Connecting A Single Li-Ion Battery To The Load/Charger With A Normal Relay
Super B Be in charge Load/Charger Bi-stable Relay Figure 11. Securing the terminal covers 4.6.2. Connecting a single Li-ion battery to the load/charger with a normal relay Warning! Ensure you have completed all the previous steps described in chapter 4.5 before connecting the battery to the load/charger. - Page 24 20 Nm Normal relay Figure 12. Securing the terminal covers. Load/Charger Normal relay Figure 13. Connecting the battery to the load...
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Page 25: Connecting Li-Ion Batteries In Series
Caution! Before connecting 2 or more Li-ion batteries, the Li-ion batteries must be charged to 100% SoC. Caution! For more than 4 Li-ion batteries in series connection consult Super B or your dealer. Caution! Depending on the installation a precharge circuit is needed. For further information consult Super B or your dealer. -
Page 26: Connecting Li-Ion Batteries In Series And Parallel
4.6.5. Connecting Li-ion batteries in series and parallel Caution! Before connecting 2 or more Li-ion batteries, the Li-ion batteries must be charged to 100% SoC. Caution! For more than 4 Li-ion batteries in series and parallel connection consult Super B or your dealer. -
Page 27: Canopen Interface
Super B Be in charge Caution! Depending on the installation a precharge circuit is needed. For further information consult Super B or your dealer. When using Li-ion batteries in series and parallel configuration CAN balancing is required (see paragraph 4.7.4). -
Page 28: Can Bus Network Topology
4.7.1. CAN Bus network topology The CAN Bus must be used in a bus network topology. Do not use a ring- or a star topology. The maximum CAN bus legnth is limitted because the Li-ion battery has a fixed bitrate of 250kbps. -
Page 29: Can Balancing
Super B Be in charge V+ Battery Fuse 5A CAN_Term_Male CAN_Term_Female V- Battery Con2 J1_BREL J2_IO BT11 J3_CAN Figure 17. Use Con2 to power the CAN bus Con J2 (IO connections) V+ soc nc Rc Rnc Rno Rc (pin 4) -
Page 30: Battery Use
20% to preserve the lifespan of the Li-ion battery. 5.2.1. Charging rate Super B Li-ion battery can be charged in approximately 1 hour. Displayed in Table 7 are the charge times for the Li-ion battery at different charge currents. Always use the indicated... -
Page 31: Charging Method
The maximum charge current (Imax) for Super B batteries is 1C, however for endurance cycle life Super B suggests to limit the current to C3 (1C = nominal battery capacity, C3 = 1/3 of nominal capacity). On some chargers the maximum charger active time (t0) can be programmed. - Page 32 Bulk Phase Typical 1C (160 A) Depends on the battery SoC - 2*(BTcap / Chcur) Table 8. Bulk Phase Absorption phase In this phase the charge voltage must be maintained at UAbsorption to fully charge the Li-ion battery and set the State of Charge (SoC) counter to 100%. See Table 7. This phase is finished when the SoC is indicating 100%.
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Page 33: Battery Balancing
Super B Be in charge Maintenance phase Every t2 hours the batteries require a maintenance charge to fully charge the Li-ion battery and set the State of Charge (SoC) counter to 100%. Without this phase the Li-ion battery SoC can be inaccurate. -
Page 34: Battery Monitoring Software
The Battery Monitoring software and the hardware are not included with the Li-ion battery. An overview of these products is given in paragraph 2.8.2. 5.3.1. Battery History Recording The battery history can be downloaded with the Battery Monitor software. This recording can only be accessed by a reseller or Super B for evaluation. -
Page 35: Inspection, Cleaning And Maintenance
Super B Be in charge Inspection, cleaning and maintenance 6.1. General information Warning! Never attempt to open or dismantle the Li-ion battery! The inside of the Li-ion battery does not contain serviceable parts. 1. Disconnect the Li-ion battery from all loads and charging devices before performing cleaning and maintenance activities (see paragraph 4.7.5). -
Page 36: Storage
Storage Follow the storage instructions in this manual to optimize the lifespan of the Li-ion battery during storage. If these instructions are not followed and the Li-ion battery has no charge remaining when it is checked, consider it to be damaged. Do not attempt to recharge or use it. -
Page 37: Disposal And Recycling
Super B Be in charge Disposal and recycling 9.1. General information Always discharge the Li-ion battery before disposal. Use electrical tape or other approved covering over the Li-ion battery connection points to prevent short circuits. Battery recycling is encouraged. Dispose of the Li-ion battery in accordance with local, state and federal laws and regulations. -
Page 38: Troubleshooting
10. Troubleshooting Problem Possible reason Solution The capacity of Perform one full charge cycle to The cells within the batteries are not the Li-ion battery balance the cells. properly balanced or the Li-ion battery has decreased is worn out. . The Li-ion Install the fuse;... -
Page 39: Warranty And Liability
In the event that any such damage has arisen, the customer must notify Super B thereof as soon as possible, in any event no later than three (3) days of delivery, by means of accurate, written statement, stating the damage and where possible a photograph. - Page 40 These policies contain a usual limitation of insurance payment to be paid out to Super B if, and to the extent that, the event is a covered event.
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Page 41: Appendix I. Declaration Of Conformity
Super B Be in charge Appendix I. Declaration of Conformity... -
Page 42: Appendix Ii. Performance Graphs
Appendix II. Performance Graphs Temperature performance -10℃ 0℃ 23℃ 100 Capacity (%) Load performance 0,5C 12,5 Capacity (%) -
Page 43: Appendix Iii. Conductor Requirements
Super B Be in charge Appendix III. Conductor requirements Subject Use appropriate wire for the connection wires to ensure no overheating or unnecessary losses occur. Consult the SAE-J378 or ISO 10133:2012 standards to determine the appropriate wire properties. Use appropriate fuses matching the wires and load. - Page 44 Conductors at insulation temperature 85 - 90 ºC: S / L 9 10 15 20 25 30 35 40 45 50 75 100 0,75 22 11 30 16 11 40 27 18 14 11 50 44 29 22 18 15 13 11 10 70 66 44 33 26 22 19 16 15 13 100 100 73 55 44 37 31 27 24 22 15 11 150 150 117 88 70 59 50 44 39 35 23 18 14 12 10...
- Page 45 Super B Be in charge Conductor requirements 48V d.c. system at 30 °C ambient temperature Allowable maximum current, in amperes, for single conductors at insulation temperature ratings. With a maximum voltage drop of 3%. is the conductor cross-sectional area, in square millimeters...
- Page 46 Conductors at insulation temperature 85 - 90 ºC: S / L 9 10 15 20 25 30 35 40 45 50 75 100 0,75 14 11 18 16 11 25 25 18 14 11 35 35 29 22 18 15 13 11 10 45 45 44 33 26 22 19 16 15 13 65 65 65 55 44 37 31 27 24 22 15 11 90 90 90 88 70 59 50 44 39 35 23 18 14 12 10...
- Page 47 Super B Be in charge Derating of conductors in ambient temperatures of 60 °C For conductors in 60 °C ambient, the maximum current rating in the above tables shall be derated by the factors below. Temperature rating of conductor insulation,°C...
- Page 48 For more information, or to order documents, contact: Super B Expolaan 50 7556 BE Hengelo (Ov) The Netherlands Tel: +31(0)748200014 (support) E-mail: support@super-b.com www: www.super-b.com LI-ION Manual June 2018...
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