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Super B SB12V1200Wh-M Manual

Lithium iron phosphate battery
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Manual
Epsilon
LITHIUM BATTERY
12.8 V/90 Ah/1200Wh
SB12V1200Wh-M
(Lithium Iron Phosphate)

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Summary of Contents for Super B SB12V1200Wh-M

  • Page 1 Manual Epsilon LITHIUM BATTERY 12.8 V/90 Ah/1200Wh SB12V1200Wh-M (Lithium Iron Phosphate)
  • Page 2 User Manual SB12V1200Wh-M Lithium Iron Phosphate battery Dear customer, This manual contains all the information necessary to install, use and maintain the Super B SB12V1200Wh-M Lithium Iron Phosphate Battery. We kindly ask you to read this manual carefully before using the product. In this manual, the SB12V1200Wh-M battery will be referred to as: the Li-Ion battery.
  • Page 3 Super B Be in charge Table of content 1. Introduction 1.1. Product description 1.2. Glossary of Terminology 1.3. Used symbols 2. Product specifications 2.1. Product features 2.2. General product specifications 2.3. Technical specifications 2.3.1. Battery/Cell designation 2.3.2. Electrical properties 2.3.3.
  • Page 4 Connecting to the CAN interface (RJ45) 4.5.1. Connecting the data cables 4.6. Connecting a charger to the battery 4.7. Connecting batteries in parallel 4.7.1. Connecting BM01 Super B battery monitor (optional) 4.8. Disconnecting a battery 5. Battery use 5.1. General information 5.2. Charging 5.2.1.

  • Page 5: Introduction

    Using the battery for any other purpose will be considered improper use and will void the warranty of the product. Super B b.v. cannot be held responsible for any damage caused by improper, incorrect or unwise use of the product. Read and understand this manual completely before using the product.

  • Page 6: Glossary Of Terminology

    1.2. Glossary of Terminology The products maximum lifespan, achieved by adhering to the guidelines Endurance Life-cycle: presented in this manual A period of use from fully charged, to fully discharged, and fully recharged Charge cycle: again. SoC: State of Charge SoH: State of Health BMS:...

  • Page 7: General Product Specifications

    • Low self-discharge 2.2. General product specifications Product name: SB12V1200Wh-M Producer: Super B b.v. Battery type: Lithium Iron Phosphate (LiFeP04) +/-5 to 10 years or 1000-2000 cycles at 1C charge/discharge or up to Product Lifespan: 4000 cycles at C3 charge/discharge* *The lifespan value given above is an indication at 25°C.

  • Page 8: Dimensions(Ln5)

    Discharge current 1 second 600A Discharge performance at 20 °C (rated 90Ah / 1152Wh capacity) Discharge performance at –20 °C (capacity) 59Ah / 755Wh High rate discharge performance at 20 °C 81Ah / 1024Wh (capacity) Short-circuit protection (20ms) 700A More information on the battery’s performance (cycles) may be found in Appendix III. 2.3.3.

  • Page 9: Environmental Conditions

    Super B Be in charge 2.4. Environmental conditions Warning! The Li-Ion Battery may only be used in conditions specified in this manual. Exposing the battery to conditions outside the specified boundaries may lead to serious damage to the product and/or the user.

  • Page 10: Components

    2.6. Components 10 11 1. (1x) Super B SB12V1200Wh-M Battery 6. (2x) Plain washer M8 2. (1x) Tool (combined 2.5mm/6mm Allen 7. (1x) removable automotive battery pole hex key) positive 3. (2x) Hex bolt M8 x 16mm 8. (1x) removable automotive battery pole 4.

  • Page 11: Connections, Indicators And Battery Controls

    Super B Be in charge 2.7. Connections, indicators and battery controls 5 6 7 J1: RJ45 (CAN1) J2: Inputs 4 Pins J3: Monitor 6 Pins J4: Outputs 8 Pins J5: RJ45 (CAN2) S1: Push Button S2: Configuration switch X1: Battery Terminal 1x 95mm2 wire connection or automotive terminal...

  • Page 12: J1 / Can1 (Rj45)

    2.7.1. J1 / CAN1 (RJ45) PIN # Service description Function Communication CAN H Communication CAN L Communication CAN GND CAN Shield Power CAN Power Table 1. CAN 1 / J1 interface 2.7.2. J2 Inputs (WR-MPC3 3mm Male Header) PIN # Service description Range Function...

  • Page 13: J4 Outputs (Wr-Mpc3 3Mm Male Header)

    Super B Be in charge 2.7.4. J4 Outputs (WR-MPC3 3mm Male Header) PIN # Service description Range Function -60...+60Vdc 100mA (Generator) OUT 1A -60...+60Vdc 100mA (Generator) OUT 1B -60...+60Vdc 100mA (Inverter) OUT 2A OUT 2B -60...+60Vdc 100mA (Inverter) -60...+60Vdc OUT 3A -60...+60Vdc...

  • Page 14: S1 Push Button

    2.7.6. S1 Push button Service description Type of signal to the product Range Input Switch High / Low Table 6. Switch S1 2.7.7. Configuration Switch For functions see software release document. Service description Type of signal to the product Range Switch 1 Input On / Off...

  • Page 15: Bluetooth

    Super B Be in charge 2.7.9. Bluetooth Service description Type of signal to the product Range 10 meter Bluetooth Communication (class 2) Table 10. Bluetooth 2.7.10. LED Indicators D1 (Green)* D2 (Yellow)* D3 (Red)* Mode De-energized / shutdown mode Degrade mode (reduced functionality)

  • Page 16: Operation Modes

    2.7.11. Operation modes Configuring mode The BMS device can receive, check and take into account additional configuration data sent by its main EMS/VMS device (master/slave relation). Normal Operation mode The device is fully operational. It means that no error is detected and that the device can execute its Control and Monitoring tasks.

  • Page 17: Optional Components

    Super B Be in charge 2.8. Optional Components Manufacturer Description Article name Manufacturer Super B code code WR-MPC3, Single Row Female Receptacle 4 pins 3 mm Würth Elektronik Housing, 4 pins, 662 004 013 322 4200 000 0006 0 plug GmbH &...

  • Page 18: Safety Guidelines And Measures

    Safety guidelines and measures 3.1. General • Do not dismantle, open or shred secondary cells or batteries. • Do not expose cells or batteries to heat or fire. Avoid storage in direct sunlight. • Do not short-circuit a cell or a battery. Do not store cells or batteries haphazardly in a box or drawer where they may short-circuit each other or be short-circuited by other metal objects.

  • Page 19: Installation

    Warning! Never short circuit the battery. Caution! This product can store fault conditions internally, like excessive charge current or deep discharge situations. Super B uses this information in the warranty process. Caution! Do not operate battery beyond published maximum specifications.

  • Page 20: Safety Symbols And Markings On Product

    3.5. Safety symbols and markings on product Several safety symbols and markings can be found on the product. These markings are displayed below. Never remove these markings! The meanings of the symbols: Shield eyes 14340_067_id_SUPB_Labels_Safety_30x70.indd 1 26-04-17 09:27 Note operating instructions Battery acid Explosive gas No smoking, no naked flames, no sparks...

  • Page 21: Installation

    4.2. Unpacking Check the battery for damage after unpacking. If the battery is damaged, contact your reseller or Super B. Do not install or use the battery if it is damaged! 4.3. Preparing the battery for use 4.3.1. Placement of the battery Before it is used, the Li-Ion battery must be positioned in such a way that it will not move around in its compartment during use.

  • Page 22: Connecting Shrink Fit Type Of Power Cables

    3. Ensure both contacts are firmly tightened. 4. Place the handle covers over the terminals. (Figure 2) 13 Nm Figure 1. 2 3 5 Figure 2. 4.4.2. Connecting shrink fit type of power cables 1. Remove the automotive power terminals (Figure 3) 2.
  • Page 23 Super B Be in charge Figure 3. 13 Nm Figure 4. Figure 5.

  • Page 24: Connecting Power Cables With Automotive Type Terminals And Caps

    4.4.3. Connecting power cables with automotive type terminals and caps 1. Remove the handle covers. a) Lift the handles 30°. (Figure 6) b) Remove the handles by pulling them outwards. (Figure 7) 2. Connect the load or charger to the X2 (+) terminal of the battery. (Figure 8) Warning! Do not connect the X1 (-) terminal first as this may lead to short circuits.

  • Page 25: Connecting To The Can Interface (Rj45)

    Super B Be in charge Figure 9. 4.5. Connecting to the CAN interface (RJ45) 4.5.1. Connecting the data cables The wired communication interface must be used in a bus network topology (Table 13). Do not use a ring- or a star topology. The wired communication interface specifications restrict the Bus length/Bus speed.

  • Page 26: Connecting The Data Cables

    Figure 10. Example of connecting the data cables of 3 batteries (2x CAT5e FTP network cable, 2x RJ45 Terminators) S2 S1 External Interface NMEA2000 Lin(CI-bus) CAN(1939) CAN(CANopen) S2 S1 S2 S1 CAN_TERM Figure 11. Example of connecting the data cables of 3 batteries with an external Interface (3x CAT5e FTP network cable, 2x RJ45 Terminators) 4.6.

  • Page 27: Connecting Batteries In Parallel

    Super B Be in charge 4.7. Connecting batteries in parallel To divide the current equally amongst batteries, use the schematic bellow: NOT OK S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 Plus (+) Plus (+) Minus (-)

  • Page 28: Connecting Bm01 Super B Battery Monitor (Optional)

    4.7.1. Connecting BM01 Super B battery monitor (optional) 1. Remove the 4 screws from the terminal cover. 2. Connect the BM01 cable 3mm female header to the J3 Monitor. 3. Secure the BM01 cable.

  • Page 29: Disconnecting A Battery

    Super B Be in charge 4. Close the terminal cover. 4.8. Disconnecting a battery 1. Disconnect the negative wire from the X1 (-) terminal of the battery. 2. Disconnect the positive wire from the X2 (+) terminal of the battery.

  • Page 30: Battery Use

    Caution! Disconnect the charger from the battery if it is not used for a long time. Caution! To preserve the lifespan of the Li-Ion battery use a Super B charger or a charger approved by Super B. The use of other chargers, such as lead-acid chargers will shorten the lifespan of the Li-Ion battery.

  • Page 31: Charging

    (Ubulk), If UBulk is reached the charger will automatically switch to absorption phase. The maximum charge current (Imax) for Super B batteries is 1C, however for endurance cycle life Super B suggests to limit the current to C3 (1C = nominal battery capacity, C3 = 1/3 of nominal capacity).
  • Page 32 Absorption phase In this phase the charge voltage must be maintained at UAbsorption to fully charge the battery. If the charger currents drop below 5% (Imin) of the 1C current the absorption phase can be maintained for t2 minutes, see Table 16. Absorption Phase Parameter Typical...

  • Page 33: General Information

    During the batteries lifespan, the cells within the battery may be unbalanced due to high discharge currents and short float charge periods. This may result in a loss of capacity and overcharged cells. The SB12V1200Wh-M automatically balances the cells if necessary. Balancing can take place during charging and idle mode. 5.3. Power saving mode When CANopen communication is switched off by the S2 configuration switch, battery goes into power saving mode.

  • Page 34: Maintenance

    6.4. Maintenance The Li-Ion battery is maintenance free. Charge the battery to approximately > 80% of its capacity at least once every year to preserve the battery’s capacity. Storage Follow the storage instructions in this manual to optimize the lifespan of the battery during storage.

  • Page 35: Transportation

    Super B Be in charge specifically limited or prohibited. The transport of the Li-Ion battery falls under hazard class UN3480, class 9. For transport over water, air and land, the battery falls within packaging group PI965 Section I. Use Class 9 Miscellaneous Dangerous Goods and UN Identification labels for transportation of lithium ion batteries which are assigned Class 9.

  • Page 36: Troubleshooting

    10. Troubleshooting Problem Possible situation Solution The battery Battery is in normal mode Green LED is Check the installation of the battery. cannot be lit or flashing. (Chapter 2.7.10) discharged. Battery is in shutdown mode. Charge the battery or Press the S1 No LED is lit or flashing (Chapter 2.7.10) Push button for 2 seconds.

  • Page 37: Warranty And Liability

    11.6 Any liability to the customer in any case ends if the customer fails to notify Super B of the existence of the defect within three (3) days of having discovered the defect, in writing, in order to enable Super B to investigate this.
  • Page 38 These policies contain a usual limitation of insurance payment to be paid out to Super B if, and to the extent that, the event is a covered event.

  • Page 39: Declaration Of Conformity

    February, 2017 Declaration of Conformity Product Number/Name/Description: (1.2 kW LiFePO4) SB12V1200Wh-M (Lithium Ion Battery) 12.8V / 90Ah / 1200Wh (Energy / TractionBattery) The undersigned hereby declares, on behalf of Super B b.v. Hengelo, the Netherlands, that the above-referenced product, to which this declaration relates, is in conformity with the...
  • Page 40 IEC 60529 enclosures (IP Code) EN 50419 (2006) WEEE IEC 61429/A11 (1998) Recycling The Technical Construction File required by this Directive is maintained at the corporate headquarters of Super B B.V., Expolaan 50, 7556 BE, Hengelo (Ov), the Netherlands. M.H. Doornekamp...

  • Page 41: Appendix Ii. Certificate Of Compliance

    February, 2017 Certificate of Compliance Product Number/Name/Description: (1.2 kW LiFePO4) SB12V1200Wh-M (Lithium Ion Battery) 12.8V / 90Ah / 1200Wh (Energy / TractionBattery) The undersigned, on behalf of Super B b.v. Hengelo, the Netherlands, does herby certify that the product listed above is compliant to:...
  • Page 42 IEC 60529 enclosures (IP Code) EN 50419 (2006) WEEE Recycling IEC 61429/A11 (1998) The Technical Construction File required by this Directive is maintained at the corporate headquarters of Super B B.V., Expolaan 50, 7556 BE, Hengelo (Ov), the Netherlands. M.H. Doornekamp...

  • Page 43: Appendix Iii. Performance Graphs

    Super B Be in charge Appendix III. Performance Graphs Depth of Discharge v/s Cycle life Derating performance...

  • Page 44: Appendix Iv. Conductor Requirements

    Appendix IV. Conductor requirements Subject Use appropriate wire for the connection wires to ensure no overheating or unnecessary losses occur. Consult the SAE-J378 or ISO 10133:2012 standards to determine the appropriate wire properties. Use appropriate fuses matching the wires and load. The below information is a summary extracted from the ISO10133:2012, reading the ISO ISO10133:2012 is recommended.
  • Page 45 Super B Be in charge...
  • Page 46 Conductors at insulation temperature 85 - 90 ºC: S / L 9 10 15 20 25 30 35 40 45 50 75 100 0,75 22 11 30 16 11 40 27 18 14 11 50 44 29 22 18 15 13 11 10 70 66 44 33 26 22 19 16 15 13 100 100 73 55 44 37 31 27 24 22 15 11 150 150 117 88 70 59 50 44 39 35 23 18 14 12 10...
  • Page 47 Super B Be in charge Derating of conductors in ambient temperatures of 60 °C For conductors in 60 °C ambient, the maximum current rating in the above tables shall be derated by the factors below. Temperature rating of conductor insulation,°C...
  • Page 49 Super B Be in charge...
  • Page 50 For more information, or to order documents, contact: Super B b.v. Expolaan 50 7556 BE Hengelo (Ov) The Netherlands Tel: +31(0)748200014 (support) E-mail: support@super-b.com www: www.super-b.com Manual_V_2.1...

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